SELMI TANK 200 User And Service Manual Download Page 36

TANK 

 

32 

6.5. Maintenance of mechanical parts 

If  detailed  diagrams  are  not  available  take  note  of 
every item and mark its location so as to avoid errors 
in reassembling. 
Always use spanners of the correct size. 
Immediately  replace  screws  or  bolts  which  show 
signs of wear on the threads and the heads. When 
screwing and unscrewing do not use the spanners in 
conjunction with extensions to augment the torque. If 
dynamometric spanners and special tools are used 
verify  that  the  calibration  is  appropriate  for  the 
component. 
Special  care  must  be  taken  when  using  pneumatic 
or hydraulic tools. 
Before  dismantling  heavily  oxidised  components 
spray them with deoxidising agents. 
Before  reassembling  cover  thinly  with  oil  all  the 
coupled surfaces. 
During  reassembly  pay  particular  attention  to  anti-
slip devices used by the manufacturer (flat washers, 
elastic washers, etc.), always replacing the worn out 
elements. 
The  ring  nuts  and  anti-slip  ring  nuts  with  plastic 
blocking rings must be replaced at every reassembly 
since  the  fatigued  material  will  deform  and  lose  its 
functionality. 
 

 

 

 

 

   Attention

 

During  maintenance  procedures  always  use 
appropriate personal protection equipment. 

 
 
 

6.5.1  Removal  of  the  fixed  lateral  and  rear  fixed 

protective panels 

 

 

 

 

   Attention

 

Do  not  start  the  machine  with  the  protective 
panels  removed  or  incorrectly  screwed  into 
place. 
Do  not  forget  cloths,  spanners  or  other 
maintenance tools inside the machine. 

 
In  order  to  remove  the  front  lateral  fixed  protective 

panels follow this procedure: 

1)  Disconnect  the  electrical  power  plug  and  the 

pneumatic power 

2)  Position the machine in a spacious area so as to 

allow easy access. 

3)  Using both hands lift the panel out of position and 

place it, preferably horizontally, on the floor or on 
a level surface. Make sure that it is not in the way 
and  that  it  cannot  fall  or  create  risks  to  others 
working in the vicinity of the machine 

 
 

In  order  to  remove  the  rear  fixed  protective  panel 
follow this procedure: 
4)  Disconnect  the  electrical  power  plug  and  the 

pneumatic power 

5)  Position the machine in a spacious area so as to 

allow easy access. 

6)  Prepare  the  machine  by  closing  the  upper 

protective panel 

7)  Identify  the  location  of  the  rear  panel  fixing 

screws (B) 

8)  Loosen with an appropriate tool (not supplied by) 

all fixing screws of the panel which needs to be 
removed 

9)  Remove  the  screws  one  at  a  time,  keeping  the 

panel in place until all screws are removed 

10) Using both hands lift the panel out of position and 

place it, preferably horizontally, on the floor or on 
a level surface. Make sure that it is not in the way 
and  that  it  cannot  fall  or  create  risks  to  others 
working in the vicinity of the machine 

 
 
 

 

 

 

Summary of Contents for TANK 200

Page 1: ...A...

Page 2: ...B...

Page 3: ...your machine This document is an integral part of the TANK as described in section 1 7 4 of annex I of directive 2006 42 EC The Italian edition of this manual contains the original instructions The fo...

Page 4: ...ty and protection devices 15 2 5 Client s safety measures 17 2 6 Personal protection equipment 17 2 7 Residual risks 18 2 8 Applied Directives 19 2 9 Harmonized technical norms 19 3 Moving and transpo...

Page 5: ...rmation necessary for the correct use and maintenance of the machine Consequently it is absolutely necessary to meticulously follow the instructions given in the manual during every phase of the machi...

Page 6: ...wheels 5 Handle fro the tank cover opening 6 Cover for the mixer transmission chain 7 Emergency button 8 Rear cover for the control panel 9 Rear protection panel 10 Pedal connection point 11 Electric...

Page 7: ...lumn for product exit point 11 Resistance temperature probe n 2 4 Unload cleaning point 12 Resistance temperature probe n 3 5 Tank band resistance n 1 13 Resistance temperature probe n 4 6 Tank band r...

Page 8: ...product exit point 3 Mixer motor 4 Unload cleaning point 5 Tank band resistance n 1 6 Tank band resistance n 2 7 Tank band resistance n 3 8 Resistance temperature probe n 1 9 Resistance temperature pr...

Page 9: ...onents TANK 400 FOR THE TANK 200 ONLY 3 BAND RESISTANCES 1 Tank band resistance n 1 2 Tank band resistance n 2 3 Tank band resistance n 3 4 Tank band resistance n 4 5 Tank band resistance n 5 6 Produc...

Page 10: ...oush screen 2 Product exit point 3 Pedal connection 4 Unload cleaning point 5 Temperature probe for the column resistance 6 Column with resistance 7 Mixer motor 8 Mixer reducer 9 Product exit pump 10...

Page 11: ...TANK 7 1 6 Internal Components 1 Mixer elements 2 Food grade plastic elements scrapers for teh tank side 3 Food grade plastic elements scrapers for teh tank bottom 1 2 3...

Page 12: ...8 Electrical panel 1 Power board 2 Safety module 3 Main contactor 4 Transformer 5 Fuse holder 6 Power board 7 Ground connection 8 Micro security electrical panel door 9 Touch screen 9 1 5 4 3 2 6 7 8...

Page 13: ...tance n 4 9 Tank band resistance n 5 10 Pump motor 11 Flat cable connection 12 Probe n 1 13 Probe n 2 14 Probe n 3 15 Probe n 4 16 Probe n 5 17 Column probe 18 Tank bottom probe 19 Product exit probe...

Page 14: ...ode with programmable temperatures and timed mixing The heating of the tank and of the exit conduit are separately thermoregulated Integrated pump for the supply of the relevant machines Warning A use...

Page 15: ...lled 9 kW Voltage 380 V Phases 3 Frequency 50Hz or 60 Hz Protection IP 65 Tank capacity 200 or 350 kg 1 14 Dimensions This data may change according to the installation conditions required under the c...

Page 16: ...m and steel can be recycled in the appropriate collection centres According to the RoHS regulations electronic boards and electric material should be recycled separately in authorised collection centr...

Page 17: ...ing cycle potential adjustments etc He she can only carry out the specific tasks described in this manual reserved for this role Mechanical maintenance technician The technician is qualified to use th...

Page 18: ...Safety limitations Attention The indications mentioned hereafter cannot completely safeguard from all dangers that one might encounter while using the machine they must be used in conjunction with com...

Page 19: ...ory reading of the manual positioned on the front of the machine 2 4 Safety and protection devices Attention The components shown here are particularly important for the safety of the operator and the...

Page 20: ...16 Fusibles Warning If fuses keep blowing it may be an indication of a fault of the devices installed on the machine in such cases contact Technical Support...

Page 21: ...asures The client must arrange for the following safety measures to be in places Provision of an adequate location for installation paying particular attention to the characteristics below Adequate fl...

Page 22: ...oceed to empty and clean the machine before inserting the new product Attention Keep the machine with the residual chocolate inside the tank in an adequate environment with temperatures ranging from 1...

Page 23: ...ed technical norms The machine was designed and tested to conform to the essential requirements to health and safety present in attachment I of European Directive 2006 42 EC The norms used as referenc...

Page 24: ...s in order to prevent the machine from falling when it is still high off the ground The machine can be lowered to the ground from the platform only after having lowered the manual trolley The machine...

Page 25: ...forward load decreases the stability of the trolley Before starting the movement make sure that the area of passage is clear and there are no objects furniture on board the machine Ropes and chains mu...

Page 26: ...g any procedure make sure that there are no objects inside the tank Attention This operation should be carried out by a technician or by a maintenance electrician Connection to the pneumatic system mu...

Page 27: ...tly Check that the emergency button is not pushed if it is release it Power on the machine by pressing the button on the main switch The display on the control panel will light up to show that the mac...

Page 28: ...TOUCH SCREEN PAGES DESCRIPTION HOME PAGE When you connect the machine to the power supply the following start page appears on the touch screen display To access the next screen press somewhere on the...

Page 29: ...ature control panel page HOME button Tank temperature main control Press the blue temperature to set On the right the READ temperature Pump temperature main control Press the blue temperature to set O...

Page 30: ...ATURE CONTROL PAGE This page shows all the temperatures for the resistances tank band n 1 tank band n 2 tank band n 3 tank band n 4 tank band n 5 tank bottom recicle pipe for product exit nozzle produ...

Page 31: ...t s possible to save electricity and mixer motor work 1 Set the working time 2 Set the pause time 3 Press START The machine will work and then pause for the time values that are set TO USE THE CHOCOLA...

Page 32: ...s on the disable button to ENABLE the chocolate will flow and feed automatically the tempering machine tank every time is necessary CLEANING AND MANTEINANCE 1 Place a container in order the receive th...

Page 33: ...ns If the voltage supply were to fail during the working cycle restart the machine as described in section 5 3 1 5 6 End of the working cycle Upon completion of the machine operating cycle after empty...

Page 34: ...talled on the machine keep to the instructions provided directly by the manufacturers Such instructions are normally attached to the components or obtainable via catalogues or manuals provided by the...

Page 35: ...te for use in an alimentary environment Avoid the use of flammable or toxic solvents Clean the signalling plaques with a cloth soap and water or any other mild liquid avoid using chemical solvents Bef...

Page 36: ...panels Attention Do not start the machine with the protective panels removed or incorrectly screwed into place Do not forget cloths spanners or other maintenance tools inside the machine In order to r...

Page 37: ...ginal spare parts 6 6 1 Disconnection and reconnection of the motor If the motor needs to be replaced an electrical technician will need to intervene He will firstly have to disconnect the damaged mot...

Page 38: ...t in the new display board and tighten it into place as it was originally 6 Reconnect the wires to the probes making sure to reinsert the wires in the correct terminals and tighten the screws 7 Reinse...

Page 39: ...t the maintenance time intervals and space them out according to the specific necessities in relation to the productive cycle of the machine Here below is a list of periodic checks suggested by the ma...

Page 40: ...TANK 36 7 TECHNICAL DIAGRAMS 7 1 Technical diagrams...

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Page 51: ...TANK 47...

Page 52: ...ertical scraper TANK 004 Main contactor TANK 013 Mixer bottom scraper TANK 005 Safety module TANK 017 Micro security tank cover TANK 006 Power board TANK 018 Micro security electrical panel door TANK...

Page 53: ...ottom resistance TANK 027 Mixer transmission chain holder TANK 030 Circulation pipe resistance 24V TANK 027 Control panel cover TANK 025 Tank side temperature probe TANK 027 Tank cover TANK 026 Pump t...

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