SELMI TANK 200 User And Service Manual Download Page 21

TANK 

 

17 

 

Protective devices

 

The machine is equipped with protective plates (Pg. 2 
points 9, 10 and 16) that can be removed with a tool to 
allow  access  to  the  inside  of  the  machine  in  order  to 
carry out maintenance operations. 
The  fixed  protective  plates  are  screwed  into  position 
and  can  be  removed  with  the  appropriate  tool;  if  the 
screws are removed the fixed protective plates will not 
remain in place and must be placed on the floor.  
All  the  protective  plates  have  smoothed  and  rounded 
edges  for  the  safety  of  the  exposed  individual  and  of 
the operators. 
The  protective  plates  have  loss-proof  screws  that 
remain  attached to the plate  when it is removed from 
the machine. 
 
To remove the protective plates see section 6.5. 
 

 

 

 

 

 

   Attention

 

Do  not  switch  the  machine  on  if  the  protective 
panels  are  removed  or  not  correctly  fixed  into 
position with the appropriate screws. 
Do not forget to remove cloths, keys or utensils 
used  for  the  maintenance operation from  within 
the machine. 

 
Before closing with the protective panels and switching 
on  the  machine  check  carefully  and  if  necessary 
remove any extraneous objects which may be present 
inside the machine. 
All protection and safety devices must always be kept 
in  perfect  working  conditions.  If  faulty,  they  must  be 
immediately repaired or replaced. 
The  replacement,  disengagement,  partial  or  total 
removal  of  the  protective  plates,  safety  devices  and 
protective  structures  must  only  be  carried  out  during 
maintenance operations. This also applies to the safety 
plaques attached to the side of the machine. 

2.5. Client’s safety measures 

The  client  must  arrange  for  the  following  safety 
measures to be in places: 
 
Provision  of  an  adequate  location  for  installation, 
paying particular attention to the characteristics below: 

  Adequate flooring 

  Normal and emergency lighting 

  Adequate ventilation 

  Clearly signposted emergency exits 

  Provision  of  mains  voltage  connection  with 

associated  safety  devices,  conforming  with  the 
norms  in  force  and  the  characteristics  of  the 
machine 

  Adequate means for the collection and subsequent 

disposal  of  residues,  even  hazardous  or  special 
ones  (oils  and  grease,  broken  or  waste  material, 
etc.). 

  Adequate fire safety systems and equipment 

  Prohibition of entry into the installation area to non 

authorized personnel 

 
The customer must also provide for:  

  Training  of  the  operators  and  the  maintenance 

technicians 

  Training  for  the  operators  on  the  basic  functioning 

of the machine and emergency devices 

  Provision  of  personal  safety  equipment  to  protect 

the operator and the hygiene of the product 

  Checking the qualifications of external maintenance 

technicians  potentially  called  to  work  on  the 
machine 

  Keeping of a maintenance log book 

The employer is also responsible for checking that the 
operators correctly carry out the procedures explained 
in this manual. 

2.6. Personal protection equipment 

The operators who carry out functions on the machine 
must  receive  appropriate  instructions  on  the  use  of 
personal protection equipment such as shoes, gloves, 
etc…  which  will  protect  them  from  residual  risks 
derived  from  the  execution  of  various  activities.  The 
operators  must  furthermore  be  equipped  with 
protection  equipment  for  hygiene  purposes  (caps  or 
hair nets, gown, etc…). 
If the noise level in the working environment surpasses 
85dB(A) appropriate ear protection must be used. 

Summary of Contents for TANK 200

Page 1: ...A...

Page 2: ...B...

Page 3: ...your machine This document is an integral part of the TANK as described in section 1 7 4 of annex I of directive 2006 42 EC The Italian edition of this manual contains the original instructions The fo...

Page 4: ...ty and protection devices 15 2 5 Client s safety measures 17 2 6 Personal protection equipment 17 2 7 Residual risks 18 2 8 Applied Directives 19 2 9 Harmonized technical norms 19 3 Moving and transpo...

Page 5: ...rmation necessary for the correct use and maintenance of the machine Consequently it is absolutely necessary to meticulously follow the instructions given in the manual during every phase of the machi...

Page 6: ...wheels 5 Handle fro the tank cover opening 6 Cover for the mixer transmission chain 7 Emergency button 8 Rear cover for the control panel 9 Rear protection panel 10 Pedal connection point 11 Electric...

Page 7: ...lumn for product exit point 11 Resistance temperature probe n 2 4 Unload cleaning point 12 Resistance temperature probe n 3 5 Tank band resistance n 1 13 Resistance temperature probe n 4 6 Tank band r...

Page 8: ...product exit point 3 Mixer motor 4 Unload cleaning point 5 Tank band resistance n 1 6 Tank band resistance n 2 7 Tank band resistance n 3 8 Resistance temperature probe n 1 9 Resistance temperature pr...

Page 9: ...onents TANK 400 FOR THE TANK 200 ONLY 3 BAND RESISTANCES 1 Tank band resistance n 1 2 Tank band resistance n 2 3 Tank band resistance n 3 4 Tank band resistance n 4 5 Tank band resistance n 5 6 Produc...

Page 10: ...oush screen 2 Product exit point 3 Pedal connection 4 Unload cleaning point 5 Temperature probe for the column resistance 6 Column with resistance 7 Mixer motor 8 Mixer reducer 9 Product exit pump 10...

Page 11: ...TANK 7 1 6 Internal Components 1 Mixer elements 2 Food grade plastic elements scrapers for teh tank side 3 Food grade plastic elements scrapers for teh tank bottom 1 2 3...

Page 12: ...8 Electrical panel 1 Power board 2 Safety module 3 Main contactor 4 Transformer 5 Fuse holder 6 Power board 7 Ground connection 8 Micro security electrical panel door 9 Touch screen 9 1 5 4 3 2 6 7 8...

Page 13: ...tance n 4 9 Tank band resistance n 5 10 Pump motor 11 Flat cable connection 12 Probe n 1 13 Probe n 2 14 Probe n 3 15 Probe n 4 16 Probe n 5 17 Column probe 18 Tank bottom probe 19 Product exit probe...

Page 14: ...ode with programmable temperatures and timed mixing The heating of the tank and of the exit conduit are separately thermoregulated Integrated pump for the supply of the relevant machines Warning A use...

Page 15: ...lled 9 kW Voltage 380 V Phases 3 Frequency 50Hz or 60 Hz Protection IP 65 Tank capacity 200 or 350 kg 1 14 Dimensions This data may change according to the installation conditions required under the c...

Page 16: ...m and steel can be recycled in the appropriate collection centres According to the RoHS regulations electronic boards and electric material should be recycled separately in authorised collection centr...

Page 17: ...ing cycle potential adjustments etc He she can only carry out the specific tasks described in this manual reserved for this role Mechanical maintenance technician The technician is qualified to use th...

Page 18: ...Safety limitations Attention The indications mentioned hereafter cannot completely safeguard from all dangers that one might encounter while using the machine they must be used in conjunction with com...

Page 19: ...ory reading of the manual positioned on the front of the machine 2 4 Safety and protection devices Attention The components shown here are particularly important for the safety of the operator and the...

Page 20: ...16 Fusibles Warning If fuses keep blowing it may be an indication of a fault of the devices installed on the machine in such cases contact Technical Support...

Page 21: ...asures The client must arrange for the following safety measures to be in places Provision of an adequate location for installation paying particular attention to the characteristics below Adequate fl...

Page 22: ...oceed to empty and clean the machine before inserting the new product Attention Keep the machine with the residual chocolate inside the tank in an adequate environment with temperatures ranging from 1...

Page 23: ...ed technical norms The machine was designed and tested to conform to the essential requirements to health and safety present in attachment I of European Directive 2006 42 EC The norms used as referenc...

Page 24: ...s in order to prevent the machine from falling when it is still high off the ground The machine can be lowered to the ground from the platform only after having lowered the manual trolley The machine...

Page 25: ...forward load decreases the stability of the trolley Before starting the movement make sure that the area of passage is clear and there are no objects furniture on board the machine Ropes and chains mu...

Page 26: ...g any procedure make sure that there are no objects inside the tank Attention This operation should be carried out by a technician or by a maintenance electrician Connection to the pneumatic system mu...

Page 27: ...tly Check that the emergency button is not pushed if it is release it Power on the machine by pressing the button on the main switch The display on the control panel will light up to show that the mac...

Page 28: ...TOUCH SCREEN PAGES DESCRIPTION HOME PAGE When you connect the machine to the power supply the following start page appears on the touch screen display To access the next screen press somewhere on the...

Page 29: ...ature control panel page HOME button Tank temperature main control Press the blue temperature to set On the right the READ temperature Pump temperature main control Press the blue temperature to set O...

Page 30: ...ATURE CONTROL PAGE This page shows all the temperatures for the resistances tank band n 1 tank band n 2 tank band n 3 tank band n 4 tank band n 5 tank bottom recicle pipe for product exit nozzle produ...

Page 31: ...t s possible to save electricity and mixer motor work 1 Set the working time 2 Set the pause time 3 Press START The machine will work and then pause for the time values that are set TO USE THE CHOCOLA...

Page 32: ...s on the disable button to ENABLE the chocolate will flow and feed automatically the tempering machine tank every time is necessary CLEANING AND MANTEINANCE 1 Place a container in order the receive th...

Page 33: ...ns If the voltage supply were to fail during the working cycle restart the machine as described in section 5 3 1 5 6 End of the working cycle Upon completion of the machine operating cycle after empty...

Page 34: ...talled on the machine keep to the instructions provided directly by the manufacturers Such instructions are normally attached to the components or obtainable via catalogues or manuals provided by the...

Page 35: ...te for use in an alimentary environment Avoid the use of flammable or toxic solvents Clean the signalling plaques with a cloth soap and water or any other mild liquid avoid using chemical solvents Bef...

Page 36: ...panels Attention Do not start the machine with the protective panels removed or incorrectly screwed into place Do not forget cloths spanners or other maintenance tools inside the machine In order to r...

Page 37: ...ginal spare parts 6 6 1 Disconnection and reconnection of the motor If the motor needs to be replaced an electrical technician will need to intervene He will firstly have to disconnect the damaged mot...

Page 38: ...t in the new display board and tighten it into place as it was originally 6 Reconnect the wires to the probes making sure to reinsert the wires in the correct terminals and tighten the screws 7 Reinse...

Page 39: ...t the maintenance time intervals and space them out according to the specific necessities in relation to the productive cycle of the machine Here below is a list of periodic checks suggested by the ma...

Page 40: ...TANK 36 7 TECHNICAL DIAGRAMS 7 1 Technical diagrams...

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Page 52: ...ertical scraper TANK 004 Main contactor TANK 013 Mixer bottom scraper TANK 005 Safety module TANK 017 Micro security tank cover TANK 006 Power board TANK 018 Micro security electrical panel door TANK...

Page 53: ...ottom resistance TANK 027 Mixer transmission chain holder TANK 030 Circulation pipe resistance 24V TANK 027 Control panel cover TANK 025 Tank side temperature probe TANK 027 Tank cover TANK 026 Pump t...

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