SELMI TANK 200 User And Service Manual Download Page 34

TANK 

 

30 

6. Maintenance section 

6.1. General information 

 

 

 

 

  Attention

 

The product present in the tank or internally to 
the  machine  must  NEVER  come  into  contact 
with  water  or  other  liquids:  this  may  lead  to 
the formation of moulds and bacterial loads. 
 

 

 

 

 

  Attention

 

If a bacterial presence is found on the product 
derived  from  the  processing  carried  out  with 
this  machine  model  it  will  be  necessary  to 
stop  production  immediately  and  contact  the 
manufacturer for the disinfection procedures. 

 
Before  carrying  out  maintenance  or  cleaning 
procedures on the machine, cover the tank with the 
supplied lid. 
Never clean or lubricate components in motion. 
 

 

 

 

 

    Warning

 

Extraordinary  maintenance  on  the  machine  is 
exclusively  carried  out  by  the  technicians 
approved by the manufacturer. 
The training course carried out only gives the 
client  the  base  instructions  for  ordinary 
maintenance.  The  manufacturer  suggests 
carrying  out  a  full  service  every  two  years  to 
guarantee the safety conditions. 

 

 

 

 

 

          

Note

 

The  maintenance  technician  must  note  on  an 
appropriate  logbook  all  the  interventions 
carried out on the machine. 
This  section  describes  the  ordinary  checking 
and  maintenance  procedures  needed  to 
guarantee  the  correct  functioning  of  the 
machine. 
 

Any  other  intervention  that  may  be  necessary  to 
eliminate  anomalies  or  faults  must  be  expressly 
authorized by the manufacturer. 
For  major  repairs  it  is  recommended  to  turn  to  the 
manufacturer 

whose 

specialized 

personnel, 

possessing the technical expertise acquired from the 
original  manufacturing  in  the  factory,  are  always 
reachable and able to intervene quickly. 
 
For  maintenance  or  replacement  of  commercial 
components  installed  on  the  machine  keep  to  the 
instructions provided directly by the manufacturers. 
Such  instructions  are  normally  attached  to  the 
components  or  obtainable  via  catalogues  or 
manuals provided by the manufacturers. 
 
 
 
 
 
 

 
 
 

 

 

 

        

Environment

 

The components replaced during maintenance 
operations  must  be  disposed  of  according  to 
the  laws  in  force  concerning  waste  materials. 
If  necessary,  they  can  be  sent  to  the 
manufacturer, who will dispose of them in the 
most appropriate manner. 

 

6.2. General safety practice 

 

 

 

 

   Attention

 

Before  starting  a  maintenance  procedure 
disconnect  the  machine  from  the  mains  and 
put in place all the necessary safety measures. 
 

 

 

 

 

  Attention

 

During  maintenance  procedures  place  on  the 
machine, preferably on the control panel but in 
any  case  in  a  clearly  visible  location,  a  sign 
with 

the 

text: 

“MACHINE 

UNDER 

MAINTENANCE, DO NOT SWITCH ON”. 

 
Maintenance  work  must  be  carried  out  by 
specialized  technicians  who  are  trained  in  specific 
sectors, which for this machine are: 

mechanical maintenance technicians; 

electrical maintenance technicians. 

It  is  the  duty  of  the  Safety  Officer  to  ascertain  the 
professionalism 

and 

competence 

of 

the 

maintenance technicians. 
 
 
Before starting a maintenance procedure the safety 
officer must: 
 

1)  Clear  the  working  area  of  extraneous 

materials and people. 

2)  Make  sure  that  the  necessary  tools  are 

conveniently  available  to  the  maintenance 
technician  and  that  they  are  in  good 
condition. 

3)  Make sure that the lighting is sufficient and 

provide,  if  necessary,  portable  low  voltage 
lights. 

4)  Make sure that the maintenance technician 

is  equipped  with  the  necessary  approved 
personal  protection  equipment  for  the 
specific  operation  (gloves,  safety  glasses, 
shoes, etc.). 

5)  Make sure that the maintenance technician 

has carefully read the instructions contained 
in this manual and has excellent knowledge 
of how the machine works. 

 
 
 
 
 

Summary of Contents for TANK 200

Page 1: ...A...

Page 2: ...B...

Page 3: ...your machine This document is an integral part of the TANK as described in section 1 7 4 of annex I of directive 2006 42 EC The Italian edition of this manual contains the original instructions The fo...

Page 4: ...ty and protection devices 15 2 5 Client s safety measures 17 2 6 Personal protection equipment 17 2 7 Residual risks 18 2 8 Applied Directives 19 2 9 Harmonized technical norms 19 3 Moving and transpo...

Page 5: ...rmation necessary for the correct use and maintenance of the machine Consequently it is absolutely necessary to meticulously follow the instructions given in the manual during every phase of the machi...

Page 6: ...wheels 5 Handle fro the tank cover opening 6 Cover for the mixer transmission chain 7 Emergency button 8 Rear cover for the control panel 9 Rear protection panel 10 Pedal connection point 11 Electric...

Page 7: ...lumn for product exit point 11 Resistance temperature probe n 2 4 Unload cleaning point 12 Resistance temperature probe n 3 5 Tank band resistance n 1 13 Resistance temperature probe n 4 6 Tank band r...

Page 8: ...product exit point 3 Mixer motor 4 Unload cleaning point 5 Tank band resistance n 1 6 Tank band resistance n 2 7 Tank band resistance n 3 8 Resistance temperature probe n 1 9 Resistance temperature pr...

Page 9: ...onents TANK 400 FOR THE TANK 200 ONLY 3 BAND RESISTANCES 1 Tank band resistance n 1 2 Tank band resistance n 2 3 Tank band resistance n 3 4 Tank band resistance n 4 5 Tank band resistance n 5 6 Produc...

Page 10: ...oush screen 2 Product exit point 3 Pedal connection 4 Unload cleaning point 5 Temperature probe for the column resistance 6 Column with resistance 7 Mixer motor 8 Mixer reducer 9 Product exit pump 10...

Page 11: ...TANK 7 1 6 Internal Components 1 Mixer elements 2 Food grade plastic elements scrapers for teh tank side 3 Food grade plastic elements scrapers for teh tank bottom 1 2 3...

Page 12: ...8 Electrical panel 1 Power board 2 Safety module 3 Main contactor 4 Transformer 5 Fuse holder 6 Power board 7 Ground connection 8 Micro security electrical panel door 9 Touch screen 9 1 5 4 3 2 6 7 8...

Page 13: ...tance n 4 9 Tank band resistance n 5 10 Pump motor 11 Flat cable connection 12 Probe n 1 13 Probe n 2 14 Probe n 3 15 Probe n 4 16 Probe n 5 17 Column probe 18 Tank bottom probe 19 Product exit probe...

Page 14: ...ode with programmable temperatures and timed mixing The heating of the tank and of the exit conduit are separately thermoregulated Integrated pump for the supply of the relevant machines Warning A use...

Page 15: ...lled 9 kW Voltage 380 V Phases 3 Frequency 50Hz or 60 Hz Protection IP 65 Tank capacity 200 or 350 kg 1 14 Dimensions This data may change according to the installation conditions required under the c...

Page 16: ...m and steel can be recycled in the appropriate collection centres According to the RoHS regulations electronic boards and electric material should be recycled separately in authorised collection centr...

Page 17: ...ing cycle potential adjustments etc He she can only carry out the specific tasks described in this manual reserved for this role Mechanical maintenance technician The technician is qualified to use th...

Page 18: ...Safety limitations Attention The indications mentioned hereafter cannot completely safeguard from all dangers that one might encounter while using the machine they must be used in conjunction with com...

Page 19: ...ory reading of the manual positioned on the front of the machine 2 4 Safety and protection devices Attention The components shown here are particularly important for the safety of the operator and the...

Page 20: ...16 Fusibles Warning If fuses keep blowing it may be an indication of a fault of the devices installed on the machine in such cases contact Technical Support...

Page 21: ...asures The client must arrange for the following safety measures to be in places Provision of an adequate location for installation paying particular attention to the characteristics below Adequate fl...

Page 22: ...oceed to empty and clean the machine before inserting the new product Attention Keep the machine with the residual chocolate inside the tank in an adequate environment with temperatures ranging from 1...

Page 23: ...ed technical norms The machine was designed and tested to conform to the essential requirements to health and safety present in attachment I of European Directive 2006 42 EC The norms used as referenc...

Page 24: ...s in order to prevent the machine from falling when it is still high off the ground The machine can be lowered to the ground from the platform only after having lowered the manual trolley The machine...

Page 25: ...forward load decreases the stability of the trolley Before starting the movement make sure that the area of passage is clear and there are no objects furniture on board the machine Ropes and chains mu...

Page 26: ...g any procedure make sure that there are no objects inside the tank Attention This operation should be carried out by a technician or by a maintenance electrician Connection to the pneumatic system mu...

Page 27: ...tly Check that the emergency button is not pushed if it is release it Power on the machine by pressing the button on the main switch The display on the control panel will light up to show that the mac...

Page 28: ...TOUCH SCREEN PAGES DESCRIPTION HOME PAGE When you connect the machine to the power supply the following start page appears on the touch screen display To access the next screen press somewhere on the...

Page 29: ...ature control panel page HOME button Tank temperature main control Press the blue temperature to set On the right the READ temperature Pump temperature main control Press the blue temperature to set O...

Page 30: ...ATURE CONTROL PAGE This page shows all the temperatures for the resistances tank band n 1 tank band n 2 tank band n 3 tank band n 4 tank band n 5 tank bottom recicle pipe for product exit nozzle produ...

Page 31: ...t s possible to save electricity and mixer motor work 1 Set the working time 2 Set the pause time 3 Press START The machine will work and then pause for the time values that are set TO USE THE CHOCOLA...

Page 32: ...s on the disable button to ENABLE the chocolate will flow and feed automatically the tempering machine tank every time is necessary CLEANING AND MANTEINANCE 1 Place a container in order the receive th...

Page 33: ...ns If the voltage supply were to fail during the working cycle restart the machine as described in section 5 3 1 5 6 End of the working cycle Upon completion of the machine operating cycle after empty...

Page 34: ...talled on the machine keep to the instructions provided directly by the manufacturers Such instructions are normally attached to the components or obtainable via catalogues or manuals provided by the...

Page 35: ...te for use in an alimentary environment Avoid the use of flammable or toxic solvents Clean the signalling plaques with a cloth soap and water or any other mild liquid avoid using chemical solvents Bef...

Page 36: ...panels Attention Do not start the machine with the protective panels removed or incorrectly screwed into place Do not forget cloths spanners or other maintenance tools inside the machine In order to r...

Page 37: ...ginal spare parts 6 6 1 Disconnection and reconnection of the motor If the motor needs to be replaced an electrical technician will need to intervene He will firstly have to disconnect the damaged mot...

Page 38: ...t in the new display board and tighten it into place as it was originally 6 Reconnect the wires to the probes making sure to reinsert the wires in the correct terminals and tighten the screws 7 Reinse...

Page 39: ...t the maintenance time intervals and space them out according to the specific necessities in relation to the productive cycle of the machine Here below is a list of periodic checks suggested by the ma...

Page 40: ...TANK 36 7 TECHNICAL DIAGRAMS 7 1 Technical diagrams...

Page 41: ...TANK 37...

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Page 43: ...TANK 39...

Page 44: ...TANK 40...

Page 45: ...TANK 41...

Page 46: ...TANK 42...

Page 47: ...TANK 43...

Page 48: ...TANK 44...

Page 49: ...TANK 45...

Page 50: ...TANK 46...

Page 51: ...TANK 47...

Page 52: ...ertical scraper TANK 004 Main contactor TANK 013 Mixer bottom scraper TANK 005 Safety module TANK 017 Micro security tank cover TANK 006 Power board TANK 018 Micro security electrical panel door TANK...

Page 53: ...ottom resistance TANK 027 Mixer transmission chain holder TANK 030 Circulation pipe resistance 24V TANK 027 Control panel cover TANK 025 Tank side temperature probe TANK 027 Tank cover TANK 026 Pump t...

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