Seko SAM 5-ME Use And Maintenance Instruction Manual Download Page 42

Page: 42 / 46

Read carefully the Use and

Maintenance Book before starting to

use the machine.

For any intervention on the machine

take out the keys or any transmission

device connected to the machine.

Before starting any eventual

maintenance on hydraulic or

pneumatic parts, read carefully the

Use and Maintenance Book.

Danger

Mechanical parts in movement, do

not take off nay eventual protection

if not by engine and transmission

off.

Danger

Screws at work, remove protections

only by engine off and after having

read instructions carefully.

Check oil level

Greasing points

Danger

Disconnect the tension before

opening the safety devices

- Regularly check oil levels.
- Always keep blades sharp.

- Plug into a 12 V battery.

- Do not overcharge the wagon

Attention : grease chain weekly. - Always use MOLY
SYNTH 54 NF MODIFIED oil or such (ISO 150/320
added with molybdenum bisulphide)

Summary of Contents for SAM 5-ME

Page 1: ... Y MANTENIMIENTO VALIDO DA MATRICOLA VEICOLO VALID FROM VEHICLE SERIAL NUMBER A PARTIR N SERIE DE LA MACHINA MATRICOLA VEICOLO VEHICLE SERIAL NUMBER COD 04970072 N SERIE DE LA MACHINE Ed 07 04 SEKO S p A 35010 CURTAROLO PD ITALY Tel 0039 049 9699888 Fax 0039 049 9620403 ...

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Page 3: ...accompany it with every move or resale It is the responsibility of the machine user to maintain it in good condition SEKO reserves the right to introduce modifications at any time and without notice Rights of translation reproduction and complete or partial adaptation by any means including photocopies films and microfilms are reserved and forbidden unless written authorization from SEKO is provid...

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Page 7: ... INSTRUCTION USE 12 4 2 1 Machine controls 13 4 2 1 Machine controls 13 4 2 2 Weighing checking instruments 1 Fig 33 19 4 3 MACHINE START UP 19 4 4 LOADING OF THE PRODUCTS 21 4 4 1 Manual feeding 21 5 ADJUSTMENTS 22 5 1 CHAINS ADJUSTMENT 22 5 2 TIMING OF AUGERS 22 5 2 1 Adjustment of the augers 23 6 MAINTENANCE 24 6 1 MAINTENANCE OF THE CONTROL PANEL 25 6 1 1 Monthly interventions 25 6 1 2 Interve...

Page 8: ...NOTE ...

Page 9: ...cknowledged by SEKO excluding any other claim on the part of the purchaser for any possible expenses for machine failure missed work or other damages of any type whatever All parts forwarded on guarantee request will be invoiced and the acknowledgement of the guarantee will be credited only after receipt of the defective part and the relative ascertainment on the part of our Technical Department A...

Page 10: ... the descriptions preceded by it This symbol indicates an important note concerning the correct use of the machine 1 3 Identification of the machine The machine serial number is to be found on right side of the front part of the frame see Fig 2 Fig 1 Terms indicating the directions Fig 1 1 Right 2 Left 3 Front 4 Back 5 High 6 Low Fig 2 ...

Page 11: ...to facilitate use every time a request for assistance or for spare parts is made it is always a good idea to indicate the data given on the plate Do not change the identification dates It is recommended that the warning plates should be always clean and in good condition eventually they have to be replaced with other originals that have to be requested to SEKO S P A ...

Page 12: ...matic device for checking overloading System for side unloading with hydraulic belt 2 2 Noise Noise level 80 dB A 2 3 Hydraulic system Rated pressure Ancillary equipment 150 bar 2 4 Discharge conveyor standard Length 800 mm Width 900 mm Discharge height 650 750 mm Because of the very different kind of material treated the noise check has been made with the machine empty The evaluation of the noise...

Page 13: ...R13 4 2 6 2 6 Auger reduction gear PG5002 R13 Auger reduction gear PG9002 R 26 9 19 MODEL OF THE ENGINE 160L 4 B3 1 200L 4 B3 1 1 1 225S 4 B3 1 1 250M 4 B3 1 1 280M 4 B3 1 1 315L 6 B3 1 ENGINE FEATURES Power KW 15 30 30 30 37 37 55 55 90 90 160 Rounds min 1460 1460 1460 1460 1470 1470 1455 1455 1465 1465 1200 AUGERS UNIT Nr of augers 2 2 2 2 2 2 2 2 2 2 2 Total nr of blades 88 100 120 136 128 128 ...

Page 14: ...7 2 5 Overall dimensions ...

Page 15: ... 1000 5250 250 6885 2000 1775 2160 2535 115 600 200 5200 4950 235 1000 5850 250 7485 2000 1775 2160 2535 115 700 300 6330 5950 335 1000 7500 380 9250 2000 2120 2635 3170 Dimensions mm MODELS G C A B C D E F G H I L M N 400 50 450 70 3250 3000 1000 3900 250 5335 2000 1415 1745 2100 450 90 3700 3450 1000 4350 250 5785 2000 1415 1745 2100 450 110 4150 3900 1000 4800 250 6235 2000 1415 1745 2100 115 5...

Page 16: ...efore any maintenance or checking operation stop the electric motor from the control console Fig 6 executing these operations 1 press the button 8 Fig 7 2 move the lever 16 Fig 7 of the general switch in vertical position At the end of these operations the white light 2 Fig 7 must be off on the contrary case don t operate on the machine and contact SEKO s assistance service d Before any maintenanc...

Page 17: ...es and all other safety requisitions and job medicines must be always observed j The machine should be 1 used by a person over 18 years old 2 put into service only by a person who has the knowledge of its particular characteristics and of the main safety procedures of the machine In the danger cases push the emergency block button from the control console 31 Fig 10 Fig 9 Fig 10 ...

Page 18: ... before starting your work making sure that there are no obstacles that impede its use b Make sure that there is not anybody using the machine c Check that the auger are not impeded in their normal functioning by objects that should not be there such as pieces of wood stones or other things which could compromise their attitude d Make sure that all the control press buttons are in the neutral posi...

Page 19: ...12 4 2 Control s panel instruction use Fig 13 ...

Page 20: ...right side conveyor lifting 13 Stop push button left side conveyor rotation 14 Push button for left side conveyor lowering 15 Push button for left side conveyor lifting 16 Main switch lever 17 Local control light 18 Remote control light 19 Bypass starter light 20 Switch for local and remote control 21 Timer 22 Reverse rotation light 23 Push button for closed left side discharge door 24 Push button...

Page 21: ...s of the electric circuit are activated Please check the pertaining use and maintenance instructions of this machine 5 Starter light 5 Fig 13 This light is on if in the electric board an input is given it shows a tension input 6 Forward direction start up light 6 Fig 13 This light is on by activating the push button forward drive 9 Fig 13 and shows the forward direction movement of the augers 7 Ri...

Page 22: ...sly until the required position is achieved release the button for the stop 12 Push button for right side conveyor lifting 12 Fig 13 This p button activates the lifting of the right side conveyor Fig 19 To activate this function keep the button pressed until it achieves the required position release the button for stop 13 Stop p button for left side conveyor rotation 13 Fig 13 By pressing this p b...

Page 23: ...s light is on when the switch 20 Fig 13 is set in REMOTE position 19 Bypass starter light 19 Fig 13 This light is on in case damage occurred in the electric wiring If light is on stop immediately the machine and check the reason of the failure In the negative please contact an authorized assistance dealer or SEKO technical service 20 Switch for local and remote control 20 Fig 13 By means of this s...

Page 24: ... 13 25 Push button for left side discharge door opened 25 Fig 13 By pressing this p button the discharge door will start to open Fig 27 The light in the button is on proving that door is opening The p button is without clutch and therefore it tends to go back when it is released and the discharge door maintain the position 26 Stop push button for right side conveyor rotation 26 Fig 13 By pressing ...

Page 25: ...or left side conveyor reverse rotation 30 Fig 13 By pressing this button we activate rotation of discharge conveyor in rotation direction as shown in Fig 31 To disingage operation press button 13 Fig 13 31 Emergency push button 31 Fig 13 Must be used only in emergency situation This button if pressed 1 Fig 32 contemporarily cuts off all activated function Moreover an acoustic and light warning sig...

Page 26: ...l switch in the switch board and try to find the cause In order to start up the machine please follow the following instructions x Turn the main switch 16 in ON position as shown in Fig 34 Line light 2 Fig 13 should be on Main switch always operated from the local control board and never from remote control x By eman of switch 20 Fig 13 select if you decide to work using remote controls or on boar...

Page 27: ...f material clogging in the augers or in the discharge conveyor please act as follows x Press STOP p button 8 Fig 13 x Press p button for augers reverse rotation 24 Fig 13 for few seconds only x Stop the reverse rotation by pressing p button 8 Fig 13 x Press button 9 Fig 13 for forward direction in order to continue the correct working cycle In case of material clogging in the discharge conveyor pl...

Page 28: ...in the central area After the last loading let the product turn in the machine for about 10 minutes in order to obtain a perfect mix It is always necessary to leave about 10 of the load volume empty to allow the products to turn and mix perfectly Fig 40 An overloaded Cutting Mixing Distributing Wagon leads to notable absorption of power difficulty in cutting up longer mixing times and even then wi...

Page 29: ...range of 10 mm 5 mm up 5 mm down The hydraulic parts of the machine valves distributors etc have been pre set by the manufacturer and so there are no ordinary adjustments to carry out A lead seal ensures that said valves are not tampered with b Adjustment of the unloading belt chain tension Fig 43 Moving the screws 1 of the bearing supports 2 carries out this adjustment 2 5 2 Timing of augers Timi...

Page 30: ...transmission auger side and following the external auger profile there is a variation of the winding profile see Fig 46 line CD That is with the lines in vertical position Fig 46 turn the right auger counter clockwise positioning the CD line see Fig 47 in a such way that is moved of 180 as regards the position preceding therefore will result toward the lower part turned Besides verify that the poi...

Page 31: ...24 6 MAINTENANCE Fig 49 ...

Page 32: ...he name of the technician who made the check 6 1 1 Monthly interventions x Check of correct function of the electronic board x Check of the correct functioning of the internal ventilation x Cleaning of the filter of the forced ventilation 6 1 2 Interventions every 6 months x Check of the integrity and efficiency of the electric supply line x Fastening of the connections x Check of the integrity of...

Page 33: ... hydraulic filter For the replacement see the point 5 Replacing the unloading discharge filter cartridge Fig 54 of par 6 2 2 x Inspect the seals of the hydraulic circuit of the pistons and of the pumps thoroughly if a loss is noticed screw pipes and connections if the leakage continues please contact the dealer After the first 100 hours of running time of the machine x Replace for the first time o...

Page 34: ...order to carry out maintenance of the blades it is necessary to enter into the body of the machine Therefore all the possible precautions should be taken To this end take the following precautions A To avoid accidents 1 Stop the electric motor disconnecting the main witch B To avoid problems with the blades 1 Operate with heavy leather gloves 2 Wear heavy cut resistant work boots 3 Cover the part ...

Page 35: ...n it can be sharpened with a small sander or the blade can be changed when it is too worn Refer to Fig 52 for the exact cutting position It is extremely important that the blades and counter blades are always sharp and in the correct position In this way there will be maximum efficiency in cutting and mixing with the minimum absorption of power The blades have cutting sides to be used in rotation ...

Page 36: ...e law as inattentive dumping may cause pollution 6 Checking the oil level in the coupler Fig 55 Fig 56 The check is visual and must show that the lubricant reaches the oil control level 3 If this is not the case add oil of the same kind 6 3 par Lubricant table through the filling cap 1 until the prescribed level is reached If a repeated drop in the amount of oil is noticed check if there is a leak...

Page 37: ...ot be disposed of in the environment because according to the laws in force it is defined as special waste and as such should be consigned to bodies authorised for the gathering storage and disposal of these waste products Consult the nearest ASSOCIATION FOR USED OIL EVERY 2000 HOURS 10 Changing the oil in the reduction gears Fig 60 It is a good idea to change the hydraulic oil after about 2000 wo...

Page 38: ... 1 after having placed a tray underneath to collect the used oil x remove the graduated rod 2 x let the oil drain out completely x screw the drain plug 1 back on and fill up from the hole which houses the graduated rod use the rod to check the exact oil level x Use oil of the same type and characteristics as that used before The liquid used and collected must not be disposed of in the environment ...

Page 39: ...amaged parts 2 Lubricate the machine and drain the oil from the hydraulic system The liquid used and collected must not be disposed of in the environment because according to the laws in force it is defined as special waste and as such should be consigned to bodies authorised for the gathering storage and disposal of these waste products Consult the nearest ASSOCIATION FOR USED OIL Refill with new...

Page 40: ...Check that the instruments and controls function properly 3 Checking the grease lubricant of the transmission chains 6 3 Lubricant table OIL TYPE BRAND Hydraulic system oil AGIP OSO 46 ISO VG46 Reduction gear oil AGIP BLASIA S 220 ISO 3448 VG 220 Coupler oil AGIP BLASIA S 220 ISO 3448 VG 220 Chains oil AGIP ROTRA MULTI THT SAE 80W ISO 3448 VG 68 Greasing points AGIP GR MU2 ISO XM2 ...

Page 41: ...34 6 4 Sticker plan Fig 63 ...

Page 42: ...parts in movement do not take off nay eventual protection if not by engine and transmission off Danger Screws at work remove protections only by engine off and after having read instructions carefully Check oil level Greasing points Danger Disconnect the tension before opening the safety devices Regularly check oil levels Always keep blades sharp Plug into a 12 V battery Do not overcharge the wago...

Page 43: ...36 7 HYDRAULIC DIAGRAM Generic ...

Page 44: ...logging of material Check the possible reasons of the failure which can be not sharpened knives rotated knives material extremely resistant to cutting Damaged or unset pressure switch Change or reset the pressure switch or call SEKO assistance Damaged or unset timer Change or reset the timer or call SEKO assistance Augers dephased Make the timing see par 5 2 Timing of augers of this manual Dischar...

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Page 46: ...Via Gorizia 90 35010 CURTAROLO PD ITALY TEL 0039 049 9699888 FAX 0039 049 9620403 ...

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