Seiko SPT1020-35PL Page 1 Calibration And Maintenance Download

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SPT1020-35PL

X 4/6 Printheads

Calibration and Maintenance

Feb., 2011

Version : V2

Summary of Contents for SPT1020-35PL

Page 1: ...1 SPT1020 35PL X 4 6 Printheads Calibration and Maintenance 23rd Feb 2011 Version V2 0...

Page 2: ...tallation 3 Chapter 3 Charateristic 5 Chapter 4 Software Installtion 6 Chapter 5 Software Interface 8 Chapter 6 Software Calibration 9 Chapter 7 Other Functions and Parameters 20 Chapter 8 Maintenance...

Page 3: ...packing box to the working site and avoid strong shaking 2 Disassemble the wooden packing box from top to bottom Check whether the parts are complete or not according to the packing list 3 Lift the p...

Page 4: ...m the white cap on the top of the damper and then place the washer in the aluminous cap Figure 2 1 Stabilize the printhead with screws Connect the tube and tighten the aluminous cap at the ink incomin...

Page 5: ...printheads by flash jetting during printing Home flash jet Prevent nozzles of printheads block while not in printing state Color bar Prevent nozzles clogging and observe nozzles status Able to set th...

Page 6: ...e introduced the operating system environment required software and hardware configuration and software installation Please follow the following steps to install the software 1 Double click the Setup...

Page 7: ...xt the installation progress will appear then click Confirm configuration file options dialog box will appear as shown below Then choose the SPT10206_35pl ini file which corresponding to the print hea...

Page 8: ...dback Pulse Server IP Address and Available Buffer Space respectively Function Description Displays the current printer status Send Feedback pulses Display the Send Feedback pulses as the carriage mov...

Page 9: ...1 1 Double click the icon to open the software then select the Test menu 1 2 Machine Total Length Select Test Machine Length Test Click Test Begin to start measuring the machine length and calculatin...

Page 10: ...nter the actual measurement results into Move Actual Distance then click Count the following dialog will show up 1 4 X Motor Test Select Test X Motor Test This step is mainly testing the status of the...

Page 11: ...ng the actual speed have to click Save and then click Test so that the data could be saved After step 1 5 clean the tube and then install the ink and printhead 2 2 Alignment 2 1 Printhead installation...

Page 12: ...d 1020 printhead holder Connect the printhead to the printhead board according to the above diagram 2 Pull the printhead all the way to the front 3 Push the printhead to the right side 2nd Group 1st G...

Page 13: ...erface Click Status to print the following diagram Turn off the feather function when doing the alignment 2 4 HVert Printhead angle alignment Observe the physical alignment of printheads This step is...

Page 14: ...th line in same vertical position No need to adjust Case 2 Printheads offset to left side Adjust Procedure Case 3 Printheads offset to right side Adjust Procedure First Pass Second Pass First Pass Sec...

Page 15: ...agram shows how to adjust the horizontal position let K be the reference C as example 2 4 Uniclr Adjustment The shortcut of Unicolor on the main interface is showed as the below picture Print the belo...

Page 16: ...djustment still is not good need to fine tune the physical alignment After 180dpi is aligned click the auto adjust to get the parameter for other dpi Reset Parameters While confused with setup of more...

Page 17: ...hown as the below picture Choose Head Adjustment Please print the adjusting picture again after inputting and saving the parameters Check if the color lines are overlapped on K Repeat the above steps...

Page 18: ...r 180dpi is aligned click the auto adjust to get the parameter for other dpi 2 6 Bidir Bi direction adjustment Bidir shortcut is shown in the following Bidirectional Adjustment will be done while the...

Page 19: ...Setting Option showed as the below picture Print the step adjusting picture again after inputting and saving the parameters While printing after completing adjustment there will be a warp for step ac...

Page 20: ...The below dialog box will be showed up Default Pass Number of Net Printing Setup of Buffer Path Check the below dialog box for adjusting ink limit will be shown up if click the button of Start Setup...

Page 21: ...effect after clicking the Setup 3 Printer Setup enter Setting Option Adjustment of Printhead Voltage Offset Input Printhead Default Voltage Actual Printhead Voltage Actual Printhead Temperature Option...

Page 22: ...Hz The setup for flash jetting frequency at home when it is not printing Flash jetting frequency will be activated after clicking Save Parameters and Home 2 Clean Frequency Hz The setup for flash jett...

Page 23: ...of parameters we can export it as a configuration file enter File Export Config We can directly import the configuration file saved before after reinstalling the software or parameters losing Avoid se...

Page 24: ...s both of the flush buttons to clean the printhead with solvent Stop until the solvent becomes clear nearly z Use tube cover to seal the ink incoming tube for the printhead Use fresh wrap to cover the...

Page 25: ...off the printer 2 Prepare solvent PE film and 8 pcs of nonwoven fabric 7cm x 2cm Figure 5 2 3 Place the PE film on the capping and then place the non woven fabric which is moistened by solvent on top...

Page 26: ...r to seal the ink incoming tube for the printhead Use fresh wrap to cover the nozzle surface Then push the carriage all the way to the left to seal printheads by the cap 6 Long term shut down More tha...

Page 27: ...within two months After two months printhead need to be installed to the printer and check the nozzle firing again Maintain the printhead again after checking Please refer to the following procedure...

Page 28: ...the printehad stand Wrap the film on the top of the printhead Caution 1 Remove the remaining solvent in the printhead totally 2 Tighten the cap properly If the washer is in the proper position the cap...

Page 29: ...40P connector on the connecting board and the main board is plugged in properly or defective d Check whether the signal cable of the x motor driver is plugged in properly or defective e Check the conn...

Page 30: ...ng board and the printhead board Keep a distance from strong magnetic field Prevent using instable input power Equip a UPS and stabilizer 9 Interruption during printing a Check whether 12v is normal b...

Page 31: ...nting speed is set to high value may vary in different computer Output Chart Printhead SPT1020 35PL Number of prnthead 8 Heads Printing Mode Output m2 h Draft 2Pass 73 Standard 3Pass 58 Quality 4Pass...

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