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Section 7: Valve Maintenance

MAX Valve Repair and Replacement

2016 Bambi MAX Service Manual

–

Models 1518-3542

(Version E)

40

We Engineer Solutions

Drive Cable Replacement

Tools required:

Cable cutter or sharp side cutter, Allen key 7/64", wrench 5/16", heat shrink tubing 1/8", heat

gun.

If the helicopter is not available as a power and activator source, a 24-28 DC power source can be used.
Connect the negative line to the narrow blade on the plug and the positive to the round pin. The valve will
be in the closed position.  To open the valve, jumper a wire from the round plug to the wide blade.  If the
valve doesn't operate, check that the wiring in the plug hasn't been changed.  Open the plug and check the
green wire which should go to the green screw, black wire to brass screw and white wire to silver screw.

Removing the Existing Cable

The drive cable can be replaced with the valve in the
bucket but, if you are doing other maintenance work on
the valve, it will be easier to change the cable outside the
bucket.

1.

Cut the cable below the lift bar.

2.

Remove the cable retainer from the lift bar.

3.

Remove the cable by pulling the unswaged end
through the sheave and lift bar.

4.

To  remove  the  cable  ends  from  the  cable
anchors,  the  motor  will  have  to  be  started  and
stopped when a cable anchor is close to the top.
Now,  loosen  the  two  cable  anchor  screws  and
pull the cable through.  Then, activate the motor
again to get the second cable anchor to the top,
loosen the two cable anchor screws and pull the
cable out.

Important Note

Use cyanoacrylate glue (crazy glue) on the ends of the cable, if available, to prevent fraying.

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Summary of Contents for 1518-3542

Page 1: ...2016 VERSION E BAMBI MAX 1518 3542 MODELS SERVICE MANUAL ...

Page 2: ...on E Issue Date November 2016 PLEASE READ BEFORE USING SEI INDUSTRIES LTD 7400 Wilson Avenue Delta B C Canada V4G 1H3 Phone 604 946 3131 Fax 604 940 9566 E Mail seisales sei ind com Website www sei ind com USA Patent 9 265 977 Australia Patent Pending Canada Patent Pending COPYRIGHT 2016 SEI INDUSTRIES LTD ALL RIGHTS RESERVED ...

Page 3: ...e Bambi Bucket with the PowerFill Snorkel System 14 Using Foam 16 Sacksafoam Foam Injection System 16 Compatible Bambi MAX Sacksafoam Models 17 Section 4 Making Adjustments 18 Adjusting Components 18 Valve Adjustment 18 Section 5 Packing and Storage 20 Packing and Storing 20 Packing the Bucket 20 Storing the Bambi MAX 24 Section 6 Troubleshooting and Maintenance 25 Troubleshooting 25 Valve Trouble...

Page 4: ...Hub Repair Criteria 49 M Straps and Top Chains Repair Criteria 50 Control Head Repair Criteria 51 Section 9 General Repairs 52 Repair Instructions 52 Suspension Line Replacement 52 M Strap Replacement 53 Removing Old M Straps 54 Installing New M Straps Short 55 Installing New M Straps Long 57 Bottom Loop Repairs 59 Bucket Patching 59 IDS Hub Spokes Replacement 60 Bambi MAX Shell Repairs 62 Repair ...

Page 5: ...MAX Head 83 Bambi MAX Shell Models 1518 1821 84 Bambi MAX Shell Models 2024 3542 85 Bambi MAX Shell Models 2024 3542 continued 86 Rigging Models 1518 1821 87 Rigging Models 2024 3542 88 Rigging Models 2024 3542 continued 89 IDS System Model 1518 1821 90 IDS System Model 1518 1821 continued 91 IDS System Models 2024 3542 92 IDS System Models 2024 3542 continued 93 Ballast Systems Models 1518 94 Bal...

Page 6: ...td offers complete parts supply and repair services for the Bambi MAX For a repair facility in your area please contact SEI For maintenance and repair purposes parts diagrams and descriptions are provided in this manual When ordering parts please provide the model and serial number of your Bambi MAX There are several models of Bambi MAX s available from SEI Industries In addition a number of acces...

Page 7: ...through the opening in the base ring System Description Movement of the valve tube is controlled by an actuator and drive cable system The actuator is mounted on the top plate and consists of a drive motor reduction gearing and a cable drum The cable drum can be rotated clockwise or counter clockwise depending on the direction of the motor One end of the drive cable is attached to the cable drum T...

Page 8: ...he lift bar via the deflector sheaves closing the valve It is normal for there to be slackness on the non tension side of the cable Operation of the valve motor is regulated by a controller located in a waterproof enclosure on the top of the valve assembly The controller receives power and a control signal from the aircraft via a three conductor cable The control signal is provided in the aircraft...

Page 9: ...ft the valve motor rotates clockwise and opens the valve When the open sensor is triggered by the cam the motor turns off and the valve remains in the open position as long as the open signal is present When the operator releases the push button the open signal is removed The motor rotates clockwise and closes the valve When the closed sensor is triggered by the cam the motor turns off and the tub...

Page 10: ...protection device activates When activated the device isolates the motor from the power source but does not remove power from the rest of the controller The controller and valve will remain locked in whatever state they were at the time the motor protection device was activated To reset the motor protection turn off power to the circuit using the aircraft s circuit breaker Wait for approximately 1...

Page 11: ...llast on the Bambi faces forward in flight Caution The Bambi MAX may not be suitable for a direct hook up to the cargo hook The actual hook up will be different for various aircraft and operators must comply with all instructions and bulletins supplied by the aircraft manufacturer It is the operator s responsibility to ensure that the Bambi MAX is correctly fitted to the helicopter Caution It is i...

Page 12: ...ckle a ring larger than the shackle can be used Important Note If you are using a swivel with an electrical connection then it is acceptable for the Bambi MAX to be flown without the ballast facing forward The Bambi MAX has been tested with some aerospace swivel arms and performs very well despite rotating in flight The swivel also prevents the suspension lines from twisting up after dipping the B...

Page 13: ... tape while in use to ensure that wind action does not separate the plug during flight There are three types of suggested wiring installations see Appendix for diagrams 1 Pilot control In this configuration the control is wired into the pilot s control column through a relay 2 Pilot control US interagency In this configuration the control is wired into the pilot s control column through a 50 amp r...

Page 14: ...ng line and this must be taken into account when attaching to ensure that the terminations are not released from the belly bucket or hook etc It is also imperative to take extreme care when removing the conduit from the longline especially if a knife is used to remove the tape as one could inadvertently cut through the cover and the damage the synthetic rope It is important to remember that when c...

Page 15: ...copter you will be using and subtract 6 152 mm Bambi MAX Length Chart Lengths are accurate to within 1 Specifications subject to change Warning Using a Bambi MAX with a greater overall length than the distance from the cargo hook to the front tip of the tail rotor on your helicopter could result in a tail rotor strike and possible loss of control of the helicopter which could result in injury or d...

Page 16: ...his measurement should be less than the maximum total length of the dimension taken from the helicopter Important Note To avoid potential rotor strikes when using the Bambi MAX the operator must measure the extended length of the Bambi MAX and the distance from the belly hook to the closest possible point of the tail rotor A Always measure the overall extended length of your Bambi MAX and B Measur...

Page 17: ...le and hub restrainer cables should be slack as they should not bear any load Their function is to position the hub and spoke mechanism to hold the bucket open The main parts of the IDS are illustrated in this manual for maintenance purposes To deploy the IDS on the ground reach into the bucket grasp the hub of the IDS and pull outward fully until the two restraining cables from the hub to the low...

Page 18: ...he Bambi MAX equipped with the PowerFill Snorkel has the same handling ease of transport and collapsibility as other Bambi MAX buckets in this size range System Description The pump is 28 volt DC powered compact light weight and efficient The pump requires up to 45 amps of current and can pump 425 US gallons of debris free water per minute 26 litres per second Power is supplied by 28 volt DC power...

Page 19: ...norkel system comes complete with wiring harness An optional control box can also be ordered Flying with the PowerFill Snorkel System No prior experience is required to quickly master using the PowerFill Snorkel since flying a Bambi MAX with the PowerFill Snorkel will not adversely affect the flight characteristics of the bucket To assist operators with installation of the PowerFill Snorkel in an ...

Page 20: ...further the bottom of the bucket can be lowered into the water source the faster the bucket will fill It is recommended that the pump not be run when a conventional dip fill is possible Do not run the pump if it is submerged to a depth of 10 feet 3 m or more Do not submerge the bucket to a depth of more than 20 feet 6 1 m when performing conventional dip fills pump off in deep water sources The fi...

Page 21: ... MAX This system exclusive to the Bambi allows foam to be dispensed into the bucket in route from the filling source to the fire site There are three models of Sacksafoam to fit this range of Bambi MAX s The operation of the Sacksafoam is controlled by the pilot through a control unit which is mounted in the cockpit Sacksafoam I contains the foam reservoir directly installed inside the bucket Caut...

Page 22: ...cksafoam II the pilot still controls the foam dispensing through the control unit If additional foam storage is required the Sacksafoam Plus can be purchased to add an additional 40 gallons of foam on board Compatible Bambi MAX Sacksafoam Models Sacksafoam Plus Model For Bambi Bucket Reservoir USG Capacity Liters Sacksafoam I 004338 BBX1518 BBX1821 12 45 004339 BBX2024 BBX4453 30 114 Sacksafoam II...

Page 23: ... valve is adjusted too low the motor protection circuit may be activated Determine the current state of valve adjustment as follows Power up the bucket circuit to allow the valve to move to the closed position If the indicator lamp flashes green or the cable drum sensor cam oscillates when the valve is closed then the valve is adjusted too low Actuate the bucket dump switch and hold to keep the va...

Page 24: ...just the valve downwards by rotating the sensor cam clockwise so that your reference line moves approximately 1 16 1 mm Tighten one set screw After adjustment power up the bucket circuit The valve should move to the closed position The indicator light should have a steady yellow color The cable drum sensor cam should not oscillate Actuate the bucket dump switch and hold The valve should move to th...

Page 25: ...olutions Section 5 Packing and Storage Packing and Storing Packing the Bucket 1 Open the valve 1 2 inches 2 Collapse the IDS by pushing the hub into the bucket Important Note Always leave the valve open 1 to 2 inches as this prevents the bottom seal from collapsing during long periods of storage leading to longer seal life ...

Page 26: ...anual Models 1518 3542 Version E 21 We Engineer Solutions 3 Grab the control head and pull the suspension lines taut Tape the lines together in two bunches 4 Insert the operations manual into the storage bag 5 Gather the suspension lines into a coil and stow inside the bucket ...

Page 27: ...Storing 2016 Bambi MAX Service Manual Models 1518 3542 Version E 22 We Engineer Solutions 6 Place the head on top of the collapsed bucket 7 Roll the bucket into a bundle and wrap with straps supplied 8 Rotate shell until head is under the shell ...

Page 28: ...nd Storing 2016 Bambi MAX Service Manual Models 1518 3542 Version E 23 We Engineer Solutions 9 Take the carrying bag and drape it over the bucket 10 Roll the bucket over and insert the manual 11 Close with zipper and store with label showing ...

Page 29: ...ongevity of your Bambi MAX 1 Do not pile heavy objects on the Bambi MAX in storage This may result in creases in the neoprene seal in the dump valve which may cause leakage 2 Wash the bucket and allow it to dry prior to storing it 3 Do not store a wet bucket This will result in the growth of mildew and the corrosion of aluminium and steel parts 4 Store the bucket indoors in an unfolded position pr...

Page 30: ...alve down Circuit Breaker Trips Off White Valve adjusted too low Adjust valve up Flashing Green Motor protector activated Power cycle to reset Adjust valve up No open signal Check aircraft longline wiring Yellow Controller failure Contact service center Green Damaged drive cable Replace drive cable Valve Closed Won t Open Red Controller sensor failure Contact service center Flashing Green Motor pr...

Page 31: ...the red lead into the round socket of the helicopter wiring harness The multimeter should read approx 28V Actuate the bucket dump switch The multimeter should still read 28V Move the red lead to the wide socket of the helicopter wiring harness The multimeter should read 0V Actuate the bucket dump switch The multimeter should now read 28V If a longline is being used re connect the longline into the...

Page 32: ...pply Compare power supply output with pump requirements Debris jamming pump Remove debris Circuit Breaker Trips Damaged motor Replace motor No Water Flow Motor running backwards Check cable connections Pump impeller worn or damaged Repair replace pump impeller Pump Noisy Debris in impeller housing Remove debris Debris filter clogged Clean debris filter Pump impeller worn or damaged Repair replace ...

Page 33: ...nd bottom valve seals PowerFill Weekly Inspection Checklist 1 Clean all debris from the pump motor impellers and debris screen 2 Assess the function of the pump by running it 3 Inspect pump impeller for signs of damage particularly on the leading lower edge of the impel ler blades 4 Inspect the one way flapper valves on the pump exit duct inside the bucket for cuts or tears 5 Inspect the motor con...

Page 34: ...the filter basket to the top mount ring and pull the filter basket free from the pump assembly 2 Gently apply one to two pumps of grease to the grease nipple using enough to purge grease through the seal 3 Check for dirt of gravel accumulation between the seal cup and the bottom shank of the impeller Also clean out any dirt and debris that may have accumulated inside the filter basket 4 Re install...

Page 35: ...nd rod or screwdriver to help pry the hose onto the nipple in a manner similar to changing a bicycle tire If you have a new piece of hose cut a 1 8 3 mm chamfer on the inside edge of the hose before installation 2 Two O ring seals reside in the filter mount ring One seals the pump housing and one seals the interface between the filter basket Whenever the filter basket is removed always check the c...

Page 36: ...of force Once tightened try to move the linkage from side to side There should be no movement Valve Removal Whenever any valve maintenance such as seal changes or maintenance on the valve cycling has to be done we recommend that you remove the valve from the Bambi Max shell To remove the valve follow the steps listed below Tools required ratchet and 9 16 socket side cutter 1 Make sure that the bal...

Page 37: ...s 1518 3542 Version E 32 We Engineer Solutions 2 Next detach one or two spokes from the shell these spokes should be in the 3 to 5 o clock location 3 Now remove the four bolts holding the valve to the bottom plate 4 Roll valve out of shell and move to repair area Note location of arrows for bolts ...

Page 38: ...h the opening Leaving the control cable at the top of the shell roll the valve to the base of the shell 2 Place the valve inside the valve guard then rotate the valve until the control box is in the position shown in the picture below 3 Now go around to the base of the bucket and insert the four 3 8 bolts Some rotation may be necessary to line up the standoffs to the bottom plate holes When lining...

Page 39: ...s Bambi MAX Seal Replacement If either seal has to be changed we recommend that the valve be pulled from the shell although it is not necessary to detach the control cable from the IDS deployment line when changing the bottom seal Depending on circumstances the valve seals can be replaced while the valve is next to the shell but the valve should be placed on a clean level surface such as a piece o...

Page 40: ...lve more stable open the valve until the top of the tube is level with the top of the motor and cut the power to keep it in this location If you have several Bambi MAX buckets a Power Pack is available from SEI This Power Pack can also be used as the main power source for operation of the bucket which eliminates wiring the helicopter for the Bambi MAX 2 Turn valve over as shown in this picture Val...

Page 41: ...is picture 4 Remove the seal and clean any debris from the bottom of the tube and groove 5 Install the replacement seal and move the clamp into position Make sure that two of the tensioner clamps are located between the lift bar bolts 6 Tighten the tensioner clamps Make sure to tighten each clamp equally as this will eliminate a problem of the clamp releasing as one of the tensioners is not engage...

Page 42: ...ons at the same time To remove the valve please refer to the valve removal section in the maintenance section of this manual Tools required Allen key 1 8 1 To replace the top seal with the valve still in the bucket first detach the control cable from the head and the IDS deployment cable and hub Coil the cable up and place it inside the top of the shell 2 Remove all the Allen head bolts from the t...

Page 43: ...ring and pass the coiled control cable through the middle of the ring 4 Take the ring and old seal out of the shell Place the ring on a level surface with all bolts inserted into the ring 5 Slip the new seal over the bolts and return the ring with seal to the shell Pass the control cable through the ring making sure to pass the cable through from the seal side ...

Page 44: ...n the tube easier by lifting the ring and seal to see the holes 7 Tighten all bolts equally as they are going into plastic Do not over tighten as you would in metal 8 String the control line and before unrolling the coil of cable pass it through the center of the IDS hub Once all the cable is outside the bucket with no slack push it 6 back into the bucket 9 Reattach the control cable to the head a...

Page 45: ... wire which should go to the green screw black wire to brass screw and white wire to silver screw Removing the Existing Cable The drive cable can be replaced with the valve in the bucket but if you are doing other maintenance work on the valve it will be easier to change the cable outside the bucket 1 Cut the cable below the lift bar 2 Remove the cable retainer from the lift bar 3 Remove the cable...

Page 46: ...talling the New Cable 1 Examine the new drive cable to determine the shorter end 2 Insert the short end of the drive cable into the cable retainer then insert the long end of the cable through the hole in the lift bar 3 Secure the cable retainer to the lift bar 4 Trim the short end of the drive cable and insert the cable through the cable bushing ...

Page 47: ...e about a 1 3 of the way and cut the power The cable anchor should be close to the position shown in this picture Now feed the cable through the cable anchor pull it snug but do not tighten 6 Install a 3 8 spacer plate between the sheave bar and lift bar Place a heavy weight on the lift bar to hold it down 7 Turn on the power The valve will close Pull the cable tight and secure with cable anchor s...

Page 48: ...all a piece of 1 8 x 1 heat shrink over the cable next to the anchor Cut off the excess cable as close to cable anchor as possible 9 Remove the weight and spacer from the lift bar install the cable over the five sheaves and trim the end of the cable Now pass the cable to the inside of the carrier cross bolt through the cable bushing in the top plate ...

Page 49: ...n the valve to its full open position Install the cable through the second cable anchor and then pull the cable tight and secure with cable anchor screws Install a piece of 1 8 x 1 heat shrink over the cable next to the anchor Cut off the excess cable as close to cable anchor as possible 11 Adjust valve to correct position see Section 4 for more information Actuator cam ...

Page 50: ... bushings 3 Place the new bushing into position 4 Insert the bolts attach the nuts and tighten 5 Run the valve up and down If any slowing of the valve movement or jamming is noticed loosen the bolts on one bushing and pull the valve body away from the center of the valve and re tighten the bolts 6 If slowing or jamming still occurs loosen the guide bushing bolts on the opposite side and repeat the...

Page 51: ... the Bambi Bucket structural integrity flight stability water re lease and flight safety Category 2 Operational All defects in this category should be repaired before the next operational day or approximately eight hours of flight time The defects do not compromise the safety of the bucket but may lead to Category 1 defects if not addressed within a short time frame Category 3 Monitor Many defects...

Page 52: ... than 25 of a panel strip Bottom webbing loops with more than 25 damage to fabric strands Broken or missing bottom webbing protective wear strips Five or more broken battens Wear abrasions and cuts to the bucket shell fabric isolated to one side of the material that do not cut through Wear abrasions and cuts to the webbing loops strips and top loop knots that involve less than 25 of the fabric str...

Page 53: ...s due to twisting known as bird caging Evidence of heat damage Abrasion wear comprising of more than 1 3 of the original diameter of the outside indi vidual strands Any visible reduction in outside diameter due to overload Cracked or broken end fittings some elongation of cable eyes is acceptable Wear broken strands kinks and twisting in cable that do not exceed the limits defined in Category 2 de...

Page 54: ...r more bent spokes bends in excess of 20 degrees broken One broken or cracked spoke bracket on IDS hub One broken or missing spoke One broken or missing clevis pin or shell bracket Up to two bent spokes Wear on IDS hub Dents abrasions and wear on spokes Clevis pin and shell bracket wear Category 1 Safety Cease operations and repair immediately Category 2 Operational Repair before next days operati...

Page 55: ...fabric strands broken Visibly worn top chains Bent gouged worn or cracked shackles and shackle pins Damage to an M strap that does not exceed 25 of the fabric Minor wear impact marks or corrosion on chains Minor wear impact marks or corrosion on shackles Category 1 Safety Cease operations and repair immediately Category 2 Operational Repair before next days operation or eight hours flight time Cat...

Page 56: ...2 Version E 51 We Engineer Solutions Control Head Repair Criteria Any visible crack or break on the head Visibly bent shackles Broken or missing safety wire on shackle pins Broken or exposed electrical conductors Broken or missing break away plug Category 1 Safety Cease operations and repair immediately ...

Page 57: ...e kinking or fraying Factory replacement lines come pre swaged with connection links to make replacing quick and easy To remove the connecting link connecting the suspension line to the M strap follow these procedures Locate a metal bar with a 5 16 hole or drill a 5 16 hole into any metal bar If you are unable to locate a metal bar a wooden block will work however make sure to drill the hole into ...

Page 58: ...eplace M straps if they become noticeably worn M straps may be repaired if frayed by melting the fray with a lighter to stop the fray from spreading The length of the M strap is critical to the proper functioning of the Bambi MAX and we recommend that you replace worn straps with factory supplied equipment There are two types of straps long webbing and short webbing Long webbing are used for the d...

Page 59: ... We Engineer Solutions Removing Old M Straps 1 Using needle nose pliers insert the tip under the top webbing layer 2 Fully insert the pliers at the far left hand side of the top layer 3 Holding the pliers tight turn your hand clockwise Repeat the operation until the knot is loose enough to remove the strap ...

Page 60: ...ual Models 1518 3542 Version E 55 We Engineer Solutions Installing New M Straps Short Once the old straps have been removed the new strap installation can begin 1 Rotate the strap until the joint is centered 2 Pass the strap through the loop 3 Twist the loop eye 180 degrees ...

Page 61: ...9 General Repairs Repair Instructions 2016 Bambi MAX Service Manual Models 1518 3542 Version E 56 We Engineer Solutions 4 Rotate the eye to the opposite side 5 Pull strap end through the eye 6 Pull strap tight ...

Page 62: ...ice Manual Models 1518 3542 Version E 57 We Engineer Solutions Installing New M Straps Long Once the old straps have been removed the new strap installation can begin 1 Locate the center of the strap 2 Pass the strap through the loop 3 Twist the loop eye 180 degrees ...

Page 63: ...General Repairs Repair Instructions 2016 Bambi MAX Service Manual Models 1518 3542 Version E 58 We Engineer Solutions 4 Rotate the eye to the opposite side 5 Pull strap end through the eye 6 Pull the strap tight ...

Page 64: ...is The suspension line attaches to the top of each M strap set Bottom Loop Repairs If the bottom loops which hold the chain become worn the frays can be melted with a lighter to prevent them from spreading If the bottom loops require replacement they should receive an overlay of heavy duty wear resistant webbing Bucket Patching Please see Bucket Repairs in this section ...

Page 65: ...w the ballast and the other is directly opposite 6 o clock position No wear strips are required for the restrainer cable brackets 4 With the ballast oriented at the 6 o clock position rotate the IDS assembly so that the deployment cable faces upward and it s at the 3 o clock position 5 Attach the two spokes at either side of the 12 o clock position using the stainless steel clevis pins Complete by...

Page 66: ...e spokes as follows 1 Cut off the spoke just above the existing hole on one end only Then redrill a new hole centred the same distance from the new end of the spoke as the other spokes This will likely produce a good fit 2 If the IDS is still too tight remove another spoke and repeat the above steps 3 These two spokes are across from each other Restrainer Cable Mount ...

Page 67: ... clean and scrubbed to a matte finish before applying the patch Repairs are attempted during wet or cold weather The glue and patch are not properly placed creating air bubbles between the glue and the patch The patch is not weighed down for 24 hours The bucket is used before the glue has set Important Note Try a test repair before attempting to repair the bucket This will verify your technique wi...

Page 68: ...y white appearance on the surface The use of a solvent to clean the surface prior to cementing can also reduce temperatures below the dew point To overcome the high humidity problem raise the temperature of the patch area This can be accomplished with a warm air fan Warning Glue vapours are highly explosive Explosive vapours may occur causing fire and or injury Keep away from all sparks flame ligh...

Page 69: ...ith a patch when the bucket can be set aside for 24 hours 1 Select the largest clamp that will just slip through the hole in the item The size of cut or hole will determine the size of the sealing clamp to use For a cut or hole up to 2 5 cm use a 3 7 6 cm clamp supplied For a cut or hole up to 4 10 cm use a 5 12 7 cm clamp supplied For a cut or hole up to 6 15 cm use a 7 5 19 cm clamp special orde...

Page 70: ...ersion E 65 We Engineer Solutions 3 Pull the bolt up through the hole Turn it until the clamp lines up with the hole 4 Place the top of the clamp over the bolt Caution Tightening the nut with tools may break the bolt away from the lower clamp Overtightening can also deform the clamp and cause leaks ...

Page 71: ...weight bag with water prior to beginning repairs 2 Clean the area to be repaired with an abrasive pad dampened with solvent Remove all traces of masking tape if previously used If possible place a piece of masking tape on the back side of the item being repaired 3 Paint the damaged area with glue Use a thick coat of glue overlapping the edges of the repair by 1 25 mm Be sure that the edges are wel...

Page 72: ...h to be rolled once it is in place 2 Scrub the damaged area with an abrasive pad dampened with solvent isopropyl rubbing alcohol is recommended Scrub vigorously to remove the cured surface The area should be clean and dry with a dull matte finish 3 Wipe with a rag dampened with solvent to remove any residue from cleaning Check to see if the area is totally clean and all coated surfaces and edges a...

Page 73: ... sides is that it will be painted with glue on the outside later Applying the Patch 1 Apply the Dura Seal glue to the patch and damaged area Wait 30 minutes at 75F or 22C for some of the solvent to evaporate from the glue The glue should become thicker but still be quite wet If it has been allowed to dry too long give both sides another thin coat If the glue has dried too long it will be difficult...

Page 74: ... sheet over the patch followed by a weight bag for 12 hours at room temperature Remove the weight bag and leave to dry for 24 hours 4 If the patch will be subjected to abrasion after 24 hours paint over the patch with glue Painting the patch also provides protection from ultra violet light and weather Allow the bond to harden for 24 hours at room temperature before using the item ...

Page 75: ...ler One hot air gun Steinel HL 1800 E or equivalent 120 V 1500 W 800 to 1100 deg F 450 litres per min One wide surface nozzle Isopropyl alcohol Scissors Warning It is extremely dangerous to use a hot air gun in the presence of flammable fumes such as gasoline or paint thinner There is a high risk of explosion and or burns Warning Injury especially to hands and fingers can occur when using a hot ai...

Page 76: ... OVERHEAT OR BLACKEN THE FABRIC 3 Starting from the centre of the patch held down by the roller concentrate the heat flow equally to patch and fabric Apply a light pressure with the roller when the fabric starts melting This can be seen as small bubbles DO NOT OVERHEAT 4 Roll the patch down to fuse it to the fabric moving roller and gun simultaneously Repeat on the unfused portion of the patch Let...

Page 77: ...the responsibility of the dealer and end user to ensure that the importation of glue is allowed in the country of use PART NUMBER DESCRIPTION QTY 011161 BAG TOOL 1 003661 FABRIC REPAIR MANUAL 1 003608 BAG WEIGHT 1 003064 PAD ABBRASIVE 2 003071 ROLLER SEAM 1 1 003074 SCISSORS 1 004502 CLAMP REPAIR SMALL 2 HOLE 1 003856 PATCH FABRIC 32OZ BAMBI 3 PART NUMBER DESCRIPTION QTY 003090 ADHESIVE DURA SEAL ...

Page 78: ...60 102 46 BBX2024 200 240 910 2140 970 137 62 BBX2024S 200 240 910 2140 970 135 61 BBX2226 220 260 1000 2330 1060 135 61 BBX2732 270 320 1200 2840 1290 145 66 BBX2732S 270 320 1200 2840 1290 140 63 BBX3542 350 420 1600 3650 1660 152 69 Capacity Gross Weight Empty Weight Bambi Max Model Imp Gal US Gal Liters lb kg lb kg BBX2024 200 240 910 2190 980 140 63 BBX2024S 200 240 910 2190 980 140 63 BBX222...

Page 79: ...ons Parts Listings Bambi MAX Valve 16 Shell Assembly ITEM MODEL PART NUMBER DESCRIPTION QTY 1 004226 GASKET SHELL 16 1 2 007138 RING BASE 16 1 3 007141 RING CLAMP 16 1 4 006881 GUARD VALVE 16 1 5 000393 BOLT HX 3 8 16 x 1 3 4 SS 16 6 001846 WASHER FLAT 0 39 x 1 00 x 0 125 SS 24 7 BBX1518 BBX3542 001665 NUT HX NYLOCK 3 8 16 SS 16 ...

Page 80: ...ervice Manual Models 1518 3542 Version E 75 We Engineer Solutions Bambi MAX Valve 16 Valve Installation ITEM MODEL PART NUMBER DESCRIPTION QTY 1 BBX1518 BBX3542 002298 VALVE 16 ASSY 1518MX 3542MX 1 2 012339 BOLT HX 3 8 16 X 7 8 SS 4 3 001848 WASHER LOCK SPLIT 3 8 SS 4 ...

Page 81: ... VALVE 16 MACHINED 1 2 006374 SEAL VALVE BOTTOM 16 1 3 011522 CLAMP GEAR 8 SS 2 4 010736 RING SEAL SPACER 16 1 5 005769 RING SEAL SUPPORT 16 1 6 006321 SEAL VALVE TOP 16 1 7 007335 RING SEAL TOP 16 1 8 000009 BOLT HX 1 4 28 x 29 32 CAD 4 9 000416 SCREW SC 6 32 x 1 1 4 SS 10 10 000496 SCREW PNPH 10 24 X 7 8 SS 6 11 001833 WASHER FLAT 0 28 x 0 69 x 0 036 4 12 001660 NUT HX NYLOCK 10 24 SS 6 13 00168...

Page 82: ...anual Models 1518 3542 Version E 77 We Engineer Solutions Bambi MAX Valve 16 Actuator and Controller ITEM MODEL PART NUMBER DESCRIPTION QTY 1 000210 ACTUATOR ASSEMBLY 1 2 000206 IVC ASSEMBLY 1 3 001606 SCREW 10 24 x HXSL SS 6 4 BBX1518 BBX3542 001848 WASHER LOCK SPLIT 10 SS 6 ...

Page 83: ...NSOR 1 2 000220 DRUM CABLE 1 3 000221 ANCHOR CABLE 2 4 000214 BRACKET MOTOR 1 5 000224 PLUG DESICCANT ASSEMBLY 1 6 000225 GASKET MOTOR 1 7 000267 ENCLOSURE 7 4 x 4 3 x 3 1 AL 1 8 000280 BOLT HX 10 32 x 25 32 CAD 2 9 000525 SCREW SET CUP 10 32 x 1 4 SS 2 10 000920 SCREW SC 6 32 X 1 4 SS304 4 11 000408 SCREW SC 6 32 x 3 8 SS 2 12 006660 SCREW SC 6 32 x 3 4 SS 6 13 000379 SCREW SC 10 24 x 1 2 SS 3 14...

Page 84: ...0215 PLATE MOTOR FRONT 1 2 007789 MOTOR GEAR 24VDC 4 0A 61RPM 1 3 000217 COVER SEAL 1 4 000218 HUB MOTOR 1 5 002928 SEAL LIP 2 6 006335 O RING BUNA N 020 50A 1 7 005994 O RING BUNA N 039 65A 1 8 000500 GLAND CABLE NIBR M16 IP68 1 9 000132 SCREW SC M4 x 0 7 x 10 SS 1 10 000379 SCREW SC 10 24 x 1 2 SS 3 11 001002 SCREW SC 1 4 20 x 3 4 SS SEAL 3 12 BBX1518 BBX3542 001169 WASHER FLAT 0 17 x 0 472 x 0 ...

Page 85: ...18 BUSHING CABLE 2 3 000226 BAR SHEAVE 16 1 4 001617 SHEAVE CABLE 5 5 000231 ROD GUIDE 2 6 000229 ROD SUPPORT 2 7 007107 SPRING DISC 0 650 x 0 855 x 0 060 SS 4 8 005988 RING RETAINER EXT 1 4 PLT 2 9 005214 RING RETAINER EXT 5 8 SS 2 10 000012 BOLT HX 10 32 x 1 1732 CAD 5 11 012339 BOLT HX 3 8 16 x 7 8 SS 4 12 002241 SCREW FSC 10 32 x 1 1 2 SS 4 13 001853 WASHER LOCK SPLIT 3 8 SS 4 14 006276 WASHER...

Page 86: ... DESCRIPTION QTY 1 000233 BAR LIFT 16 1 2 008660 ARM LINKAGE SHORT 16 8 3 008662 ARM CARRIER SHORT 16 2 4 008664 SPACER SOLID CARRIER 1 5 008874 SPACER TUBE CARRIER 2 6 008665 BLOCK PIVOT 2 7 001755 BOLT HX 10 32 x 2 25 32 CAD 2 8 001771 BOLT HX 10 32 x 3 29 32 CAD 4 9 000449 SCREW FSC 10 24 x 1 2 SS 2 10 002269 WASHER FLAT 0 20 x 0 57 x 0 40 PTFE 16 11 BBX1518 BBX3542 001685 NUT HX 10 32 SS 6 ...

Page 87: ... Bar ITEM MODEL PART NUMBER DESCRIPTION QTY 1 000233 BAR LIFT 16 1 2 000236 BUSHING GUIDE 16 2 3 001619 RETAINER CABLE 1 4 001615 CABLE DRIVE ASSEMBLY 1 5 000012 BOLT HX 10 32 x 1 17 32 CAD 4 6 001606 SCREW 10 24 X 3 4 HXSL SS 2 7 001848 WASHER LOCK SPLIT 10 SS 2 8 001843 WASHER FLAT 0 20 x 0 50 x 0 6 SS 4 9 BBX1518 BBX3542 001685 NUT HX NYLOCK 10 32 SS 4 ...

Page 88: ...2016 Bambi MAX Service Manual Models 1518 3542 Version E 83 We Engineer Solutions Bambi MAX Head ITEM MODEL PART NUMBER DESCRIPTION QTY 1 007272 HEAD SMALL 1 2 001794 SHACKLE ANCHOR SCREW 3 8 GLV 2 3 BBX1518 BBX3542 001795 SHACKLE ANCHOR SCREW 1 2 GLV 1 ...

Page 89: ...ersion E 84 We Engineer Solutions Bambi MAX Shell Models 1518 1821 ITEM MODEL PART NUMBER DESCRIPTION QTY 1 BBX1518 008642 SHELL 1 BBX1821 008643 2 BBX1518 005420 BATTEN FIBREGLASS 31 5 8 16 BBX1821 005421 BATTEN FIBREGLASS 34 3 4 3 ALL 001788 SHACKLE ANCHOR GALV 1 4 1 4 003844 CHAIN 3 16 GR30 GLV 60 ...

Page 90: ...Section 10 Specifications and Parts Parts Listings 2016 Bambi MAX Service Manual Models 1518 3542 Version E 85 We Engineer Solutions Bambi MAX Shell Models 2024 3542 ...

Page 91: ...2S BBX3542 005425 BATTEN FIBREGLASS 48 1 2 3 BBX2024 005686 STRIP WEAR 19 X 2 3 8 16 BBX2024S BBX2226 BBX2732 BBX2732S BBX3542 005270 STRIP WEAR 16 X 2 3 8 4 ALL 000450 SCREW 10 24 X 5 8 FHPH SS 16 5 000496 SCREW 10 24 X 7 8 PNPH SS 14 6 001856 WASHER FLAT 10 X 1 SS 28 7 001855 WASHER FLAT 10 X 3 4 SS 16 8 001833 WASHER FLAT 10 X 11 16 SS 16 9 001660 NUT HX NYLOCK 10 24 SS 16 10 001661 NUT HX NYLO...

Page 92: ...16 Bambi MAX Service Manual Models 1518 3542 Version E 87 We Engineer Solutions Rigging Models 1518 1821 ITEM PART NUMBER DESCRIPTION QTY 1 005467 M STRAP LOOP 16 8 2 005468 M STRAP STRAIGHT 35 8 3 005545 CABLE SUSPENSION PAIR 4 4 004057 LINK CONNECTING 8 ...

Page 93: ...Section 10 Specifications and Parts Parts Listings 2016 Bambi MAX Service Manual Models 1518 3542 Version E 88 We Engineer Solutions Rigging Models 2024 3542 7 5 4 6 3 2 1 ...

Page 94: ... 2 BBX2024 005470 M STRAP STRAIGHT 40 3 4 5 BBX2024S BBX2226 BBX2732 005472 M STRAP STRAIGHT 46 1 2 BBX2732S BBX3542 3 BBX2024 005547 CABLE SUSPENSION LINE PAIR 4 BBX2024S 005548 BBX2226 BBX2732 005549 BBX2732S 008854 BBX3542 005549 4 BBX2024 005524 CHAIN TOP 14 1 2 2 BBX2024S BBX2226 BBX2732 005526 CHAIN TOP 18 1 2 BBX2732S BBX3542 5 BBX2024 005525 CHAIN TOP 16 1 2 6 BBX2024S BBX2226 BBX2732 0055...

Page 95: ...Section 10 Specifications and Parts Parts Listings 2016 Bambi MAX Service Manual Models 1518 3542 Version E 90 We Engineer Solutions IDS System Model 1518 1821 IDS deployed inside a Bambi bucket ...

Page 96: ...05342 SPOKE SOLID 17 1 2 8 3 005371 BRACKET SHELL 8 4 005388 PATCH WEAR BRACKET 8 5 ALL 004848 BRACKET RESTRAINER 2 BBX1518 6 BBX1821 005296 CABLE IDS RESTRAINER 2 BBX1518 7 BBX1821 005315 CABLE IDS DEPLOYMENT 1 8 000495 MACHINE SCREW 10 24 X 3 4 PNPH SS 20 9 001855 WASHER FLAT 10 X 3 4 FND SS 20 10 001833 WASHE R FLAT 1 4 X 11 16 THIN SS 18 11 001660 NUT HEX NYLOCK 10 24 HX SS 20 12 001703 PIN CL...

Page 97: ...Section 10 Specifications and Parts Parts Listings 2016 Bambi MAX Service Manual Models 1518 3542 Version E 92 We Engineer Solutions IDS System Models 2024 3542 ...

Page 98: ... WEAR BRACKET 8 5 ALL 004848 BRACKET RESTRAINER 2 BBX2024 BBX2024S BBX2226 005297 BBX2732 BBX2732S 005298 6 BBX3542 005299 CABLE IDS RESTRAINER 2 BBX2024 005316 BBX2024S BBX2226 006477 BBX2732 005317 BBX2732S 008828 7 BBX3542 005317 CABLE IDS DEPLOYMENT 1 8 000496 SCREW 10 24 X 7 8 PNPH SS 8 9 000497 SCREW 10 24 X 1 PNPH SS 12 10 001856 WASHER FLAT 3 16 X 1 FND SS 20 11 001833 WASHER FLAT 1 4 X 11...

Page 99: ...5451 POUCH BALLAST 1 2 005465 BAR BALLAST SQUARE 2X2X8 375 GLV 2 3 003001 QUICKLINK 1 4 ZC PLT 3 4 000370 BOLT HX 1 4 20 X 1 SS 2 5 001857 WASHER FLAT 1 4 X 1 1 2 SS 4 6 001828 WASHER 7 32 X 1 1 2 X 1 8 NEO 2 7 001662 NUT HX NYLOCK 1 4 20 SS 2 8 000493 SCREW 10 24 X 1 2 PNPH SS 3 9 001855 WASHER FLAT 10 X 3 4 SS 6 10 001660 NUT HX NYLOCK SS 10 24 SS 3 KIT BBX1518 006184 BALLAST POUCH ASSEMBLY COMP...

Page 100: ...Section 10 Specifications and Parts Parts Listings 2016 Bambi MAX Service Manual Models 1518 3542 Version E 95 We Engineer Solutions Ballast Systems Models 1821 3542 ...

Page 101: ... 2 005465 BAR BALLAST SQUARE 2X2X8 375 GALV 1 3 005466 BAR BALLAST TAPER 2X2X8 375 GALV 2 4 003001 QUICKLINK 1 4 ZC PLT 3 5 000370 BOLT HX 1 4 20 X 1 SS 2 6 001857 WASHER FLAT 1 4 X 1 1 2 FND SS 4 7 001828 WASHER 7 32 X 1 1 2 X 1 8 NEO 2 8 001662 NUT HX NYLOCK 1 4 20 SS 2 9 000493 SCREW 10 24 X 1 2 PNPH SS 4 10 001855 WASHER FLAT 10 X 3 4 FND SS 8 11 ALL 001660 NUT HX NYLOCK 10 24 SS 4 BBX1821 006...

Page 102: ...ecifications and Parts Parts Listings 2016 Bambi MAX Service Manual Models 1518 3542 Version E 97 We Engineer Solutions PowerFill Snorkel Drawing Note PowerFill Snorkel is available on models 2024 2732 and 3542 only ...

Page 103: ...Section 10 Specifications and Parts Parts Listings 2016 Bambi MAX Service Manual Models 1518 3542 Version E 98 We Engineer Solutions Filter Basket Assembly ...

Page 104: ... 8 NYLON 4 5 000369 BOLT HEX 1 4 20 x 3 4 SS 6 6 000370 BOLT HEX 1 4 20 x 1 SS 2 7 000376 BOLT HEX 1 4 20 x 1 1 2 SS 4 8 000388 BOLT HEX 5 16 18 x 1 1 2 SS 3 9 001838 WASHER FLAT 0 27 x 0 50 x 0 032 SS 4 10 001833 WASHER FLAT 0 28 x 0 69 x 0 036 SS 14 11 001834 WASHER FLAT 0 28 x 0 75 x 0 125 SS 4 12 001858 WASHER FLAT 0 28 x 1 00 x 0 047 SS 4 13 001662 NUT HEX NYLOCK 1 4 20 SS 12 14 2024 003844 C...

Page 105: ...Section 10 Specifications and Parts Parts Listings 2016 Bambi MAX Service Manual Models 1518 3542 Version E 100 We Engineer Solutions Motor Assembly ...

Page 106: ... 6 005175 FITTING GREASE 1 4 28 x 15 16 1 7 007995 O RING BUNA N 011 50A 2 8 001890 O RING BUNA N 124 1 9 001866 STATOSEAL 5 16 PLT 2 10 006228 SEAL LIP 5 8 x 25 x 1 4 1 11 000369 BOLT HEX 1 4 20 x 3 4 SS 1 12 000533 BOLT HEX 1 4 28 x 3 4 SS 1 13 000432 SCREW SC 5 16 18 x 1 SS 2 14 001852 WASHER LOCK SPLIT 1 4 SS 1 15 001838 WASHER FLAT 0 27 x 0 50 x 0 032 SS 2 16 001833 WASHER FLAT 0 28 x 0 69 x ...

Page 107: ...Section 10 Specifications and Parts Parts Listings 2016 Bambi MAX Service Manual Models 1518 3542 Version E 102 We Engineer Solutions Recuperator ...

Page 108: ...ERATOR PF2 1 2 001084 RING MOUNT FILTER PF2 1 3 001089 BASKET FILTER PF2 ASSEMBLY 2024 1 001090 BASKET FILTER PF2 ASSEMBLY 2226 001091 BASKET FILTER PF2 ASSEMBLY 2732 001092 BASKET FILTER PF2 ASSEMBLY 3542 001133 BASKET FILTER PF2 ASSEMBLY 4453 001134 BASKET FILTER PF2 ASSEMBLY 5566 4 000388 BOLT HEX 5 16 18 x 1 1 2 SS 2 5 000068 WASHER FLAT 0 34 x 0 75 x 0 047 SS 2 6 001664 NUT HEX 5 16 18 SS 5 ...

Page 109: ...Section 10 Specifications and Parts Parts Listings 2016 Bambi MAX Service Manual Models 1518 3542 Version E 104 We Engineer Solutions Discharge Hose Assembly ...

Page 110: ...ITEM MODEL PART DESCRIPTION QTY 2024 2226 001079 HOSE DISCHARGE PF2 2024 2226 2732 001081 HOSE DISCHARGE PF2 2732 1 3542 001082 HOSE DISCHARGE PF2 3542 1 2 006231 ELBOW PF2 FABRICATION 1 3 006413 CONE SEGMENT PLASTIC 2 4 003060 CLAMP T BOLT 4 5 SS 2 5 006516 SCREW SC 5 16 18 x 2 SS 2 6 006702 WASHER FLAT 0 34 x 0 69 x 0 08 SS 4 7 ALL 001664 NUT HEX NYLOCK 5 16 18 SS 7 ...

Page 111: ...ET VALVE FLAPPER PF2 1 2 001071 VALVE FLAPPER PF2 1 3 001072 SPACER VALVE FLAPPER PF2 1 4 001073 DEFLECTOR VALVE FLAPPER PF2 1 5 000369 BOLT HEX 1 4 20 x 3 4 SS 2 6 000495 SCREW PNPH 10 24 x 3 4 SS 2 7 001852 WASHER LOCK SPLIT 1 4 SS 2 8 001824 WASHER FLAT 3 16 x 1 x 1 8 NEO 2 9 001855 WASHER FLAT 0 20 x 0 75 x 0 036 SS 2 10 001833 WASHER FLAT 0 28 x 0 69 x 0 036 SS 2 11 001660 NUT HEX NYLOCK 10 2...

Page 112: ...SKET FLANGE PF2 2 4 005737 VALVE FLAPPER PF2 1 5 001074 PLATE ANCHOR PF2 2 6 001093 PLATE BLANK FLANGE PF2 1 7 000432 SCREW SC 5 16 18 x 1 SS 4 8 000519 SCREW BC 3 8 16 x 1 1 4 SS 4 9 2024 006492 BATTEN FIBREGLASS 1 5 8 X 6 1 2 1 2226 2732 006615 BATTEN FIBREGLASS 1 5 8 X 9 3542 006619 BATTEN FIBREGLASS 1 5 8 X 12 1 2 10 2024 006491 BATTEN FIBREGLASS 1 5 8 X 20 3 4 1 2226 2732 006616 BATTEN FIBREG...

Page 113: ... MAX Carrying Bags Troubleshooter Kit PART NUMBER DESCRIPTION 005598 BAG CARRY BAMBI MAX 1518 1821 005602 BAG CARRY BAMBI MAX 2024 3542 PART NUMBER DESCRIPTION QTY 001615 CABLE DRIVE ASSEMBLY 1 000236 BUSHING GUIDE 2 002328 CLAMP HOSE 1 2 SS 3 FT 002332 TENSIONER CLAMP HOSE 1 2 SS 4 006421 SEAL VALVE BOTTOM 25 1 006332 SEAL VALVE TOP 25 1 ...

Page 114: ... must be returned to the company for inspection with all transportation and duty charges prepaid g The warranty does not extend to any product that has been accidentally damaged abraded altered punctured abused misused or used for a purpose which has not been approved by the company h This warranty does not apply to any accessories used with the product that are not supplied by the company and any...

Page 115: ...Appendix Drawings 2016 Bambi MAX Service Manual Models 1518 3542 Version E 110 We Engineer Solutions Appendix Drawings Pilot Controls ...

Page 116: ...Appendix Drawings 2016 Bambi MAX Service Manual Models 1518 3542 Version E 111 We Engineer Solutions Pilot Controls US Interagency ...

Page 117: ...Appendix Drawings 2016 Bambi MAX Service Manual Models 1518 3542 Version E 112 We Engineer Solutions Crew Controls using remote power supply ...

Page 118: ...Appendix Drawings 2016 Bambi MAX Service Manual Models 1518 3542 Version E 113 We Engineer Solutions PowerFill Pump ...

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