Sega Club Kart Prize Service Manual Download

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3.7.

CONTROL PANEL

•

Before starting work, ensure that the cabinet is isolated from the mains by
switching off and removing the IEC mains lead from the wall outlet.

•

Be careful not to damage wiring. Damaged wiring can cause electric shock
and short circuits.

3.7.1. REPLACING THE CONTROL PANEL

1. Power OFF the machine and remove the IEC lead from the wall outlet.

2. Remove the 2 M6 security screws ion the top of the Panel.

3. Unlock the Control Panel using the Control Panel Key and open the Panel.

4. Disconnect the looms and the earth tag.

Note: This illustration may not reflect the actual control panel shipped.

Summary of Contents for Club Kart Prize

Page 1: ...oduct read this SERVICE MANUAL carefully to understand the contents stated herein After reading this manual be sure to keep it available nearby the product or somewhere convenient in order to be able...

Page 2: ...3 9 2 COMPOSITION OF GAME BOARD 26 3 10 MONITOR ADJUSTMENT 27 3 11 TROUBLESHOOTING 29 3 12 HOPPER ASSEMBLY 30 3 12 1 HOPPER OPERATION 30 3 12 2 HOPPER ASSEMBLY FAULT FINDING 30 3 13 COIN MECHANISMS 32...

Page 3: ...EEN 64 8 2 4 5 MEMORY SETTING 66 8 2 4 6 DATAPORT SETTING 66 8 2 4 7 COIN ASSIGNMENTS SETTING 67 8 2 5 CREDIT SETTING 68 8 2 6 VOLUME SETTING 70 8 2 7 BOOKKEEPING SCREEN 70 8 2 7 1 BOOKKEEPING FOR POU...

Page 4: ...y Warning labels or safety covers for personal protection etc are component parts of the product A potential hazard will be created if the machine is operated while any parts have been removed Do not...

Page 5: ...cuts etc on the external surfaces of the product Are castors and leg adjusters present and undamaged Do the power supply voltage and frequency requirements meet with the local supply Are all wiring c...

Page 6: ...will the correct parts be identified SEGA product has warning displays on stickers labels or printed instructions adhered attached to or incorporated in the places where hazardous situations can aris...

Page 7: ...servicing controls spare parts etc as regards this new SEGA product This manual is intended for those who have knowledge of electricity and technical expertise especially in IC s CRT s microprocessors...

Page 8: ...to contact with the game Important Only Qualified Service Personnel should install this machine Be sure to switch the supply power OFF and remove the mains supply plug from the machine before any work...

Page 9: ...8 3 2 NAME OF PARTS...

Page 10: ...9...

Page 11: ...inet body You must ensure that these items are removed before the machine is powered up No PART NUMBER QTY DESCRIPTION COMPONENT REFERENCE 1 PUB 5006 1 POP CASHCUBE 2 220 5753 1 VOL CONT B 5K OHM TOCO...

Page 12: ...d transit box THERE ARE NO USER SERVICEABLE PARTS INSIDE Failure to return the GAME BOARD in this manner may invalidate the warranty Wrap the ASSY SHIELD CASE with the packaging material and put it in...

Page 13: ...e damage to the machine or malfunction to occur Do not attempt to complete this work alone a minimum of 2 people are required Only QUALIFIED SERVICE PERSONNEL should carry out assembly When carrying o...

Page 14: ...picks up on the three top fixings of the Monitor Mask Moulding To fit 1 Remove the three screws and washers on top of the Monitor Mask Moulding 2 Offer up the Pop Panel and align over three fixing ho...

Page 15: ...This machine has two castors at rear and two leg adjusters at front Where the installation is flat and level the adjuster should not need to be extended Only extend the adjusters to prevent the machi...

Page 16: ...THE POWER SUPPLY To connect the machine to the power supply 1 With the Mains Switch in the O position insert the IEC mains lead plug into the IEC socket 2 Turn the machine on by switching the Mains Sw...

Page 17: ...e handles on the rear of the cabinet Inclining the machine by holding portions other than the handles can damage the cabinet and or the floor surface Do not push the pop panel Failure to observe this...

Page 18: ...hing parts of the machine other than those specified here can cause electric shock of short circuit This procedure to be carried out only by QUALIFIED SERVICE PERSONNEL 3 6 1 REMOVING THE ELECTRICAL A...

Page 19: ...d wiring can cause electric shock and short circuits 3 7 1 REPLACING THE CONTROL PANEL 1 Power OFF the machine and remove the IEC lead from the wall outlet 2 Remove the 2 M6 security screws ion the to...

Page 20: ...e 6 bolts that secure the Control Panel in place Be sure to support the weight of the control panel when doing this Note This illustration may not reflect the actual control panel shipped 6 Remove the...

Page 21: ...coins escaping into the cabinet body If the operation of the Accelerator and Brake pedals is unsatisfactory and not remedied by adjustment of the VOLUME SETTING in the TEST MODE the cause may be mesh...

Page 22: ...21 3 Remove the four pedal bolts per pedal securing the pedal to the front of the cabinet 4 Remove the bolts and bolt plate from beneath the cabinet...

Page 23: ...ration the Electrical Assembly is removed 5 Disconnect the earth tag and connector block The connector block colours are as follows Blue Accelerator Black Brake 6 The Pedal can now be removed by slidi...

Page 24: ...ust the volume angle for optimum gear mesh 2 Tighten the grub screw 3 Check the volume setting in Section 8 2 6 REPLACEMENT 1 Loosen the grubscrew 2 Slide off the gear cog 3 Undo the lock nut 4 Remove...

Page 25: ...t circuit Use only synthetic grease grease or spray as plastic parts are used Do not use mineral based greases Applying grease to parts other than those specified can cause malfunctioning or quality d...

Page 26: ...eeding the above When replacing the Game Board with one not of JAMMA standard be sure to use only the harness supplied by the manufacturer of the Game Board Using other harnesses constitutes a fire ri...

Page 27: ...26 3 9 2 COMPOSITION OF GAME BOARD PART NO DESCRIPTION 1 840 0137D 02 ASSY CASE NAT CKT PUB EXP...

Page 28: ...l panel after removing the two M6 security screws and using the Control Panel key see section 3 7 1 2 Loosen the retaining bracket held on with 1 M4 screw to the lower right of the Logo Plate This all...

Page 29: ...corrected by simple adjustment using the pcb are beyond the scope of this manual Please refer to the monitor manufacturer for further information Pentranic Limited 4 Michaelson Square Kirkton Campus L...

Page 30: ...hat the power supply and voltage are correct Sound is not emitted Sound volume adjustment is not correct Adjust the volume setting located near the Test and Service switches Malfunctioning BD and Amp...

Page 31: ...or the overload trip switches Should the latter occur the hopper supply must be disconnected the fault condition must be corrected and the trip be allowed time to cool Approx 30 seconds before the ho...

Page 32: ...that the 4 pin connector is the correct way round 2 Lower the motor assembly into the base ensuring that the coin exit is in the rear exit position Towards Coin exit position 3 Locate the lugs on the...

Page 33: ...WAY Pt No PUB 64101UK 5 7 8 15 1 13 10 13 12 13 16 13 17 13 18 13 The diode direction is shown as Note Cash Payout 1 Hopper only fitted 3 13 2 COIN MECHANISM FAULT FINDING There is a green diagnostic...

Page 34: ...machine to protect the user and the machine from damage Only replace the fuse once you have removed the cause of its failure Detailed below is a list of the fuses used their location and if relevant...

Page 35: ...is used and when the front door or cash door are open COLLECTOR REFILL is used 4 2 LANDLORD REFILL During LANDLORD REFILL a screen like the one below will be displayed LANDLORD REFILL Screen Display M...

Page 36: ...DUMP Number of coins paid out with Dump Switch In COLLECTOR REFILL mode the Hopper coin stock can be replenished just like in LANDLORD only in COLLECTOR REFILL mode coins can be added directly into th...

Page 37: ...N in the game 2 Payout will commence 3 The error occurs as shown in the figure below 4 Set the Key Switch to ON and enter REFILL MODE 5 Refill the coin stock 6 Setting the Key Switch to OFF will exit...

Page 38: ...al Coin In Total of all the coins fed in through the coin mechanism Total Coin Out Total of all the coins paid out from the hopper Total Coin Refill Total of all the coins refilled through the coin me...

Page 39: ...t this from happening This change is made in the DATAPORT SETTING of the HOPPER BOARD TEST Menu see section 8 2 4 6 The Menu item however is not normally displayed among the other setting selection it...

Page 40: ...ORT NON PROT does not watch over DATAPORT CONDITION OPTION setting type FOREVER perpetual TEMP temporary Setting the CONDITION to TEMP will not eliminate the DATAPORT SETTING Menu item however setting...

Page 41: ...4 ERROR With CONDITION set to PROTOCOL an error 202 will result when there is no response from the DATAPORT This error will be cancelled when there is a normal response from the DATAPORT Error 202 Sc...

Page 42: ...NITOR Cleaning CRT face Check settings Weekly Monthly GAME BD Setting check Monthly CONTROL PANEL Input test Monthly Speaker sound Sound test check volume adjustment Monthly COIN SELECTOR Coin inserti...

Page 43: ...m by pressing ACCELERATOR UNIT or START BUTTON 4 DOSH DASH RACE If you fail to reach goal within the time restriction it will be GAME OVER There are many items within the circuit Aim for star mark avo...

Page 44: ...top KART within STOP AREA The ACCELERATOR UNIT will NOT be used If you succeed you can win the prize achieved in 4 DOSH DASH RACE If you fail it will be GAME OVER 6 Continue If you fail in 5 ALL OR NO...

Page 45: ...e factory defaulted to OFF If you succeeded in both above 5 6 you have a chance of doubling up the prize Look carefully for WIN and LOSE door and aim for WIN gate If you WIN prize doubles but if you L...

Page 46: ...g the MEMORY TEST allows self test to be performed In this test RAM ROM are tested Monthly PERIODIC CHECKS Periodically perform the following MEMORY TEST Ascertain each setting In the INPUT TEST mode...

Page 47: ...not activate any system test mode while the system is reading the GD ROM if fitted otherwise error messages may appear Only QUALIFIED SERVICE PERSONNEL should carry out these procedures The SYSTEM TES...

Page 48: ...he service manual for the game 4 Upon finishing the test select EXIT to return to the game 8 1 1 RAM TEST This screen carries out a test on the RAM on the NAOMI Main Board The test begins immediately...

Page 49: ...48...

Page 50: ...PUT TEST can be performed on the input switches First I O Board specifications are displayed Select from the following INPUT TEST Proceed to the INPUT TEST of the I O BOARD displayed NEXT NODE In the...

Page 51: ...CE button or view change button to move the arrow to the desired test item Press TEST button to output the sound Select the sound source with SERVICE On pressing TEST the test sound is emitted from th...

Page 52: ...RESS TEST BUTTON TO CONTINUE RED GREEN BLUE WHITE Selecting CRT test allows the projector adjustment to be checked for colour and distortion Press the test or start button to have the second CRT test...

Page 53: ...y etc refer to the dedicated service manual for the game software 1 Select the setting to be changed using SERVICE and TEST 2 Select EXIT after settings have been performed CABINET TYPE 1PLAYER S 2PLA...

Page 54: ...53 8 1 7 COIN ASSIGNMENTS Ensure machine is set to 1 Coin 1 Credit Go to Game Test menu for further coin test settings...

Page 55: ...IN CHUTE TYPE is set to INDIVIDUAL the applicable number in CABINET TYPE setting will be displayed BOOKKEEPING 2 2 P1 SEQ 1 0 P1 SEQ 2 0 P1 SEQ 3 0 P1 SEQ 4 0 P1 SEQ 5 0 P1 SEQ 6 0 P1 SEQ 7 0 P1 SEQ 8...

Page 56: ...ICE button and press TEST to increase the value Select EXIT to return to MENU mode 8 1 11 DIMM BOARD TEST This mode appears only if a DIMM Board is connected to the NAOMI If not ROM BOARD TEST will ap...

Page 57: ...o EXIT and press the TEST Button to return to the System Menu screen 8 2 1 INPUT TEST SCREEN Select INPUT TEST to display the following screen and check the status of input devices This test should be...

Page 58: ...ELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON This option will not be displayed when CURRENCY is set to a monetary currency such as POUND or when the BET BUTTON of the TOKEN settings is set to NOT U...

Page 59: ...me the payout size small and the payout frequency frequent When CURRENCY is set to TOKEN however only HIGH and LOW are available CONTINUE Determines whether or not the CONTINUE option is available dur...

Page 60: ...S EXIT SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON a INPUT TEST Executes INPUT TEST b OUTPUT TEST Executes OUTPUT TEST c COIN TEST Executes Hopper COIN TEST d TROUBLE LOG Displays error data enco...

Page 61: ...HOPPER TOP UP SW OFF ON DUMP SW OFF ON FRONT DOOR SW CLOSE OPEN BACK DOOR SW CLOSE OPEN CASH DOOR SW CLOSE OPEN PRESS TEST AND SERVICE BUTTON TO EXIT Note The TOKEN IN SW is the switch signal for the...

Page 62: ...causes OFF to be displayed and the corresponding lamp to turn off OUTPUT TEST COIN INHIBIT INHIBIT INHIBIT ACCEPT DIVIDER HOPPER CASHBOX HOPPER PAYOUT SW LAMP OFF ON COIN IN LAMP OFF ON REFILL METER L...

Page 63: ...LAP 0 HOPPER OUT TOTAL 0 HOPPER COUNT SWITCH MAX ACTIVE TIME 0 msec MIN ACTIVE TIME 0 msec ERROR COUNT 0 COIN IN COUNT COIN 0 05 0 COIN 0 10 0 COIN 0 20 0 COIN 0 50 N 0 COIN 0 50 O 0 COIN 1 00 0 COIN...

Page 64: ...COIN 2 00 0 TOKEN 0 PAY 1 COIN STOP DIVERT TO CASHBOX CASHBOX HOPPER COIN IN ACCEPT INHIBIT ACCEPT EXIT SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON For TOKEN Setting COIN TEST HOPPER HOPPER OUT L...

Page 65: ...When set to DOLLAR EURO or ANY CASH the COIN ASSIGNMENTS setting display will change PAY 1 COIN Pays out a single coin DIVERT TO Tests sorting of inserted coins COIN IN Confirms receipt of inserted co...

Page 66: ...ease inspect the Hopper 104 HOPPER RUNAWAY Hopper has malfunctioned Please inspect the Hopper 105 HOPPER EMPTY JAM No coins have been released from the Hopper within the set time If the Hopper is empt...

Page 67: ...ST WIN Determines whether or not to display the LAST WIN MAX HOPPER FLOAT Changes the number of coins filled into the Hopper when pressing the HOPPER TOP UP Switch This option will not be displayed wh...

Page 68: ...00 2 00 5 00 10 00 COIN 5 TOKEN 1 00 0 05 0 10 0 20 0 25 0 50 1 00 2 00 5 00 10 00 COIN 6 2 00 0 05 0 10 0 20 0 25 0 50 1 00 2 00 5 00 10 00 COIN 7 0 05 0 05 0 10 0 20 0 25 0 50 1 00 2 00 5 00 10 00 C...

Page 69: ...Setting to ON allows play without the use of coins BET Number of coins required for a single play MAX PAY Maximum payout value This will not be displayed when set to POUND For TOKEN and BET BUTTON US...

Page 70: ...urns use of BET Button ON or OFF This will not be displayed when set to POUND DOLLAR EURO or ANY CASH MIN BET Minimum bet allowed to start a game When BET BUTTON is set to USED MAX BET Maximum bet all...

Page 71: ...START Button with the accelerator pedal released then after pressing the accelerator pedal all the way down press the START Button again BRAKE Press the START Button with the brake pedal released then...

Page 72: ...by the number of individual games played LONGEST PLAY TIME Longest of all games played SHORTEST PLAY TIME Shortest of all games played Pressing the TEST Button will bring up the following screen BOOKK...

Page 73: ...onetary value inserted CASH OUT Total monetary value paid out from the Hopper ATTENDANT OUT Number of coins paid out by the attendant SERVICE CREDITS Number of credits added with the SERVICE Button Pr...

Page 74: ...S Number of credits added with the SERVICE Button Pressing the TEST Button will bring up the following screen BOOKKEEPING 4 4 Screen BOOKKEEPING 4 4 SETTINGS DOSH DASH RACE PAYOUT 90 WINS GAMES WIN BE...

Page 75: ...0 0 0 INTERMEDIATE 0 0 0 0 0 EXPERT 0 0 0 Here the maximum number of wins and the average number of wins will be displayed for each difficulty setting The TTLAVG is a total average of all DOSH DASH R...

Page 76: ...ame Test Menu screen 8 2 7 2 BOOKKEEPING FOR TOKEN SETTING Page 1 9 2 9 and 4 9 are identical to the BOOKKEEPING for POUND DOLLAR EURO or ANY CASH setting above BOOKKEEPING 3 9 Screen BOOKKEEPING 3 9...

Page 77: ...0 0 10 0 0 0 0 0 0 0 0 11 0 0 0 0 0 0 0 0 12 0 0 0 0 0 0 0 0 13 0 0 0 0 0 0 0 0 14 0 0 0 0 0 0 0 0 15 0 0 0 0 0 0 0 0 16 0 0 0 0 0 0 0 0 17 0 0 0 0 0 0 0 0 18 0 0 0 0 0 0 0 0 19 0 0 0 0 0 0 0 0 20 0...

Page 78: ...0 0 0 0 35 0 0 0 0 0 0 0 0 36 0 0 0 0 0 0 0 0 37 0 0 0 0 0 0 0 0 38 0 0 0 0 0 0 0 0 39 0 0 0 0 0 0 0 0 40 0 0 0 0 0 0 0 0 41 0 0 0 0 0 0 0 0 42 0 0 0 0 0 0 0 0 43 0 0 0 0 0 0 0 0 44 0 0 0 0 0 0 0 0 4...

Page 79: ...0 0 0 0 60 0 0 0 0 0 0 0 0 61 0 0 0 0 0 0 0 0 62 0 0 0 0 0 0 0 0 63 0 0 0 0 0 0 0 0 64 0 0 0 0 0 0 0 0 65 0 0 0 0 0 0 0 0 66 0 0 0 0 0 0 0 0 67 0 0 0 0 0 0 0 0 68 0 0 0 0 0 0 0 0 69 0 0 0 0 0 0 0 0 7...

Page 80: ...0 0 0 0 85 0 0 0 0 0 0 0 0 86 0 0 0 0 0 0 0 0 87 0 0 0 0 0 0 0 0 88 0 0 0 0 0 0 0 0 89 0 0 0 0 0 0 0 0 90 0 0 0 0 0 0 0 0 91 0 0 0 0 0 0 0 0 92 0 0 0 0 0 0 0 0 93 0 0 0 0 0 0 0 0 94 0 0 0 0 0 0 0 0 95...

Page 81: ...0 0 SHIELD x3 0 0 SHIELD x4 0 0 TIME SLOW 0 0 TIME_B x2 0 0 WEATHERCOCK 0 0 0 0 PREMIUM 0 0 FAIRY 0 0 B_ZONE x2 0 0 0 0 SPY GLASS 0 0 0 0 PRESS TEST BUTTON TO EXIT When CURRENCY is set to TOKEN in th...

Page 82: ...R NO CANCEL SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON To clear data use the SERVICE Button to move the cursor to YES CLEAR and then press the TEST Button When the data has been cleared the mess...

Page 83: ...1 STICKER CABI SIDE L 5 PUB 5002 1 STICKER CABI SIDE R 6 PUB 5003 1 STICKER SIDE COVER L 7 PUB 5004 1 STICKER SIDE COVER R 8 PUB 1056 BUK 1 DECAL COIN ENTRY 9 PUB 2021UK 1 CTRL PNL SH CKT PRIZE 10 PUB...

Page 84: ...he wire will be of a single colour shown by the left hand side numeral see the list above Note 1 If the right hand side alphanumeric is not 0 that particular wire has a spiral colour code The left han...

Page 85: ...84 10 3 SCHEMATIC DRAWING 1 SCHEMATIC DRAWING 1 HERE...

Page 86: ...85 10 4 SCHEMATIC DRAWING 2 SCHEMATIC DRAWING 2 HERE...

Page 87: ...SEGA AMUSEMENTS EUROPE LTD SEGA SERVICE CENTRE Suite 3a Oaks House 12 22 West Street Epsom Surrey United Kingdom KT18 7RG Telephone 44 0 1372 731820 Fax 44 0 1372 731849 SEGA 2004...

Page 88: ...22 PAYOUT SW 10 31 41 51 71 91 50 30 B1 50 5V IN8 IN11 IN20 IN23 IN9 IN10 IN12 IN13 GND GND GND GND Y100 SIGNAL DUMP SW F DOOR SW C DOOR SW B DOOR SW IN0 IN1 IN2 IN14 IN15 IN16 IN17 IN18 IN19 IN21 1 2...

Page 89: ...50 50 50 50 PUB 62006UK 30 30 50 50 5V 5V GND GND CN7 NH 1 2 3 4 10 10 50 50 CN1 12V 12V GND GND 1 2 3 4 5 NH 600 7141 100 CN4 JVS SERIAL SENSE DATAB DATAA USB GND 1 2 3 4 B TYPE USB 71 72 50 15 41 51...

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