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SeaStar Hydraulic Steering

Following the routine maintenance schedules below in the time 

frame noted will ensure years of great service from your SeaStar 

Kicker Cable Tiebar, as well as keep you and your passengers safe 

from the dangers that are present while on the water.

The following schedules cover the SeaStar Kicker Cable Tiebar System 

ONLY. You are required to inspect your 'main steering system' as per 

your routine maintenance included with that system.

Prior to every use

• Check fluid level in helm pump
• Check for loose, worn or damaged components (helm pump, 

steering cylinder(s), tiebars etc.)

• Turn steering wheel hard over to hard over to ensure response  

at engine

• Turn steering wheel hard over to hard over to ensure there is  

no binding or interference

First 20 hours of use

• Turn steering wheel hard over to hard over to ensure there is no 

binding or interference.

• Check torque of ALL fasteners
• Check for mechanical play or slop

Every 100 hours

• ALL Points noted in #1 and #2 shown above
• Remove cable from kicker engine.

  – Clean engine steering/tilt tube thoroughly

  – Grease engine steering/tilt tube thoroughly

  – Grease kicker cable thoroughly
• Inspect Cable Rod for any signs of
  – Wear

  – Scoring
REPLACE AS NEEDED.
• Grease telescoping cable end.

ROUTINE MAINTENANCE

NOTICE

1. Owner

2. Qualified Marine 

 Mechanic

3. Qualified Marine 

 Mechanic

Summary of Contents for HO61 Series

Page 1: ...INSTALLATION INSTRUCTIONS AND OWNER S MANUAL Before you do it your way please try it our way w w w s e a s t a r s o l u t i o n s c o m 71 SEVENTY ONE ISO 9001 Kicker Cable Tiebar Part HO61xx...

Page 2: ...ted Immediate hazards which WILL result in severe personal injury or death DANGER Hazards or unsafe practices which COULD result in severe personal injury or death WARNING Hazards or unsafe practices...

Page 3: ...ard tilt tubes using the engine manufacturer s drag link arms INTRODUCTION Index Introduction 1 Before Operating Your Boat 2 Product Overview 3 Installation 4 Quick Connection Instructions 11 Routine...

Page 4: ...equired Confirm that the steering cylinder can be fully stroked in both directions as well as full tilt trim without stretching and or kinking the hydraulic hoses or Kicker Cable Tiebar Confirm that t...

Page 5: ...Cable 1 15 Cap Seal 1 16 Connecting Clip 2 17 Brass Bushing 2 18 3 8 Nut 1 19 Rod End 1 Before starting with this installation ensure you have the following components all of which will be required to...

Page 6: ...ely At this time you will be left with the cylinder mounting plate attached to the steering arm only See Figure 4 STEP 2 New Cylinder Installation Tiller Bolt Mounting Mount cylinder to engine steerin...

Page 7: ...ble nut to the support rod VIEW REVERSED FOR CLARITY Figure 5 STEP 4 Spacer Installation Install spacers as previously noted existing cylinder or as per your engine application as noted in Book 1 1 ne...

Page 8: ...R CABLE TIEBAR STEP 5 Sub Assembly Installation Rod Bracket Cable Slide greased sub assembly through main engine steering tilt tube Figure 7 STEP 6 Spacers Adjusting Nut Installation Install spacers a...

Page 9: ...eep socket tighten support bracket nuts and torque to 50 ft lb see figure 9 for placement of wrench and socket NOTE cable may need to be retracted to allow the socket to reach the threads of the nut U...

Page 10: ...ure 10 Install drive bracket onto cylinder ear as shown in Figure 10 Tighten and torque 1 2 bolts to 11 ft lb 1 2 11 ft lb 1 2 11 ft lb REMOVE Figure 11 STEP 9 Link Arm Installation Install drag link...

Page 11: ...inspect to ensure that 1 2 threads of the 5 16 cable rod showing Failure to ensure 1 2 threads are showing may lead to binding of the Kicker Cable Tiebar 9 16 22 ft lb MUST LEAVE 1 2 THREADS SHOWING R...

Page 12: ...details shown on page 12 i Turn steering wheel from hard over to hard over While turning visually watch for any signs of binding or interference with any other object If interference occurs it MUST b...

Page 13: ...a quick connection ensure that you do NOT lose any parts The parts being removed will be left loose and may fall overboard thus not allowing the re connection if required Line up hole in rod end with...

Page 14: ...p steering cylinder s tiebars etc Turn steering wheel hard over to hard over to ensure response at engine Turn steering wheel hard over to hard over to ensure there is no binding or interference First...

Page 15: ...eaStar Kicker Cable Tiebar If effort is too great when attached consult with all above points to ensure installation is true and correct 2 Steering wheel is locked wheel cannot be moved 5 16 cable rod...

Page 16: ...to us at the appropriate address In such a case SeaStar Solutions products found to be defective and covered by this warranty will be replaced at SeaStar Solutions option and returned to the customer...

Page 17: ...15 Kicker Cable Tiebar This page left intentionally blank...

Page 18: ...16 SeaStar Hydraulic Steering This page left intentionally blank...

Page 19: ...CQUISITION INC DBA SEASTAR SOLUTIONS PRINTED IN CANADA 04 18 SEASTAR SOLUTIONS 3831 NO 6 ROAD RICHMOND B C CANADA V6V 1P6 FAX 604 270 7172 www seastarsolutions com ISO 10592 Please scan this QR code a...

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