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Procedure, Field Replacement, Level Cage Kit, Base Exit 

 

Page

 

1

 

of

 

9

 

 

Document No 

135266 Rev B

 

Copyright © Sea Tel, Inc 2011 - The information contained in this document is proprietary to Sea 
Tel, Inc..  This document may not be reproduced or distributed in any form without prior written 

consent of Sea Tel, Inc.  

 

 

1.

 

Brief

 

Summary:

   

Troubleshooting

 

document

 

for

 

diagnosing

 

a

 

fault

 

with

 

and

 

replacing

 

the

 

level

 

cage

 

assembly.

   

2.

 

Checklist:

   

 

 

Verify

 

Remote

 

Tilt

 

 

Verify

 

Initialization

 

 

Verify

 

Sensor

 

Outputs

 

using

 

DacRemP

 

 

Azimuth

 

and

 

Relative

 

Targeting

 

 

Drift

 

and

 

Sensor

 

Monitoring

 

3.

 

Theory

 

of

 

Operation:

   

The

 

level

 

cage

 

contains

 

4

 

sensors.

 

These

 

are

 

a

 

fluid

 

filled

 

tilt

 

sensor

 

which

 

is

 

used

 

as

 

the

 

systems

 

horizon

 

reference

 

(level

 

position)

 

and

 

long

 

term

 

stabilization

 

reference,

 

and

 

3

 

solid

 

state

 

rate

 

sensors,

 

one

 

for

 

each

 

axis

 

which

 

acts

 

as

 

the

 

antennas

 

short

 

term

 

stabilization

 

reference.

 

A

 

faulty

 

sensor

 

inside

 

the

 

level

 

cage

 

will

 

cause

 

the

 

antenna

 

to

 

lose

 

stability

 

and

 

mispoint

 

from

 

the

 

satellite

 

under

 

dynamic

 

conditions

 

although

 

the

 

system

 

may

 

appear

 

to

 

be

 

operational

 

in

 

the

 

port

 

when

 

there

 

is

 

no

 

motion

 

to

 

counteract.

 

This

 

document

 

will

 

run

 

through

 

testing

 

the

 

sensors

 

inside

 

the

 

level

 

cage,

 

replacing

 

the

 

level

 

cage

 

assembly

 

and

 

calibrating

 

the

 

systems

 

remote

 

tilt

 

setting.

     

4.

 

Verify

 

Remote

 

Tilt:

   

If

 

the

 

pedestal

 

is

 

having

 

stability

 

problems

 

firstly

 

check

 

the

 

remote

 

tilt

 

setting

 

by

 

looking

 

at

 

the

 

level

 

bubble

 

on

 

top

 

of

 

the

 

level

 

cage

 

(note:

 

older

 

systems

 

didn’t

 

have

 

a

 

bubble

 

installed

 

on

 

top

 

of

 

the

 

level

 

cage).

 

If

 

the

 

bubble

 

isn’t

 

as

 

close

 

to

 

central

 

as

 

possible

 

the

 

remote

 

tilt

 

setting

 

isn’t

 

correctly

 

calibrated,

 

meaning

 

the

 

rate

 

sensors

 

won’t

 

be

 

correctly

 

aligned

 

with

 

their

 

axis.

 

This

 

will

 

cause

 

the

 

rate

 

sensors

 

to

 

output

 

incorrect

 

feedback

 

into

 

the

 

PCUs

 

control

 

loop,

 

potentially

 

causing

 

a

 

stabilization

 

issue.

 

Calibrate

 

the

 

remote

 

tilt

 

setting

 

as

 

per

 

the

 

instructions

 

at

 

the

 

end

 

of

 

this

 

document

 

and

 

continue

 

to

 

test

 

the

 

level

 

cage

 

using

 

the

 

follow

 

procedures.

     

5.

 

Verify

 

Initialization:

   

 

 

Power

 

cycle

 

the

 

pedestal

 

1.

 

Brakes

 

release

 

(if

 

applicable)

 

2.

 

Level

 

cage

 

drives

 

to

 

its

 

end

 

stop,

 

then

 

backs

 

off

 

exactly

 

45

 

degrees

 

3.

 

Elevation

 

axis

 

drives

 

to

 

45

 

degrees

 

based

 

on

 

the

 

level

 

cages

 

horizon

 

reference

  

4.

 

Cross

 

level

 

axis

 

drives

 

to

 

level

 

based

 

on

 

the

 

level

 

cages

 

horizon

 

reference

 

5.

 

Unlimited

 

azimuth

 

systems

 

drive

 

clockwise

 

until

 

the

 

home

 

flag

 

and

 

sensor

 

make

 

contact

 

6.

 

Limited

 

azimuth

 

systems

 

drive

 

clockwise

 

into

 

the

 

azimuth

 

end

 

stop,

 

then

 

back

 

off

 

to

 

630

 

degrees

 

of

 

relative

     

 

If

 

any

 

of

 

these

 

steps

 

fail,

 

or

 

the

 

ACU

 

reports

 

model

 

"xx03/xx04",

 

the

 

antennas

 

N0

 

parameter

 

needs

 

calibrating

 

and

 

verified

 

it

 

saves

 

correctly.

 

A

 

drive

 

issue

 

or

 

pedestal

 

error

 

requires

 

further

 

troubleshooting.

    

 

 

Summary of Contents for Base Exit

Page 1: ......

Page 2: ...ystems remote tilt setting 4 Verify RemoteTilt If the pedestal is having stability problems firstly check the remote tilt setting by looking at the level bubble on top of the level cage note older systems didn t have a bubble installed on top of the level cage If the bubble isn t as close to central as possible the remote tilt setting isn t correctly calibrated meaning the rate sensors won t be co...

Page 3: ...acRemP trace returns or the systems axis returns back to its original position instantly without deviating or taking time to settle Now push the cross level beam down to the right and hold it in position Verify that the CL trace on DacRemP moves up an equal amount to the movement exerted on the axis Release the Axis and verify the DacRemP trace returns or the systems axis returns back to its origi...

Page 4: ...ed by the PCU A mechanical problem such as the belt skipping on the sprocket or another physical restriction could also cause this kind of error Skewing the antenna in azimuth by holding the right or left arrow key to drive the antenna slowly may also present an issue If the system keeps finding the satellite at different azimuth positions but at the same relative then the encoder is functioning c...

Page 5: ...l cage rectified the fault cleaning the pins on the PCU end of the reference harness is also advisable 11 Further Information Should the system fail to target the correct elevation physically pointing at a different position to the reading on the DAC or have issues driving past a certain elevation position then the most likely cause is a defective level cage motor If the system is displaying a ped...

Page 6: ... to side on the spindle not over tightened so it can move smoothly 14 Replacing the Level Cage Assembly 14 1 Tools 2mm Flat Blade Terminal Screw Driver 1 Phillips Screwdriver Wrench Spanner 14 2 Procedure Procedure for replacing the level cage assembly Sea Tel kit part number 135343 level cage assembly part number 122937 1 and tensioning the level cage belt The principal is the same for the XX06 l...

Page 7: ...he belt from level cage motor sprocket 4 Using a socket or wrench remove the Nylock nut securing the level cage to the spindle 5 Take care not to remove the level standoff spacer from the spindle 6 Install the replacement level cage onto the spindle slipping the belt over the level cage pulley and making sure its end stops are aligned correctly Secure it with the 1 2 Nylock nut tightened so it sli...

Page 8: ... of Sea Tel Inc 9 Tension the belt by sliding the motor assembly by hand away from level cage and tighten one of the four screws 10 Increase the belt tension until the belt can only be easily twisted just turn with your fingers 11 If the belt tension is too tight lose adjust until correct and then secure the motor 12 Plug the reference harness back into the level cage D Sub connector and tighten t...

Page 9: ...e window and then press the arrow followed by the button to turn dishscan from on to off Note When you press the arrow to turn dishscan off you won t see the display change until you press the button Steps 2 7 requires assistance to observe and operate antenna simultaneously 2 Enter into the Setup Menu by pressing and holding the arrows together until the EL Trim or Auto Trim parameter is displaye...

Page 10: ...row key to scroll through the menu until the dishscan window is displayed Press the arrow key to activate the window and then press the arrow key followed by the button to turn dishscan from off to on Note When you press the arrow to turn dishscan on you won t see the display change until you press the button 8 Save the Remote Tilt setting in the PCU Press the arrow key until the Remote Parameters...

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