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Sea Tel 6009-33, Installation And Operation Manual

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Sea Tel 6009-33 Installation And Operation Manual Download Page 7

Introduction 

6009-33 Broadband At Sea 

 

vii 

8.

 

6009-33 TECHNICAL SPECIFICATIONS ..................................................................................................................................... 8-1

 

8.1.

 

A

NTENNA 

A

SSEMBLY 

6009 .............................................................................................................................................................................. 8-1

 

8.2.

 

SMW

 

Q

UAD 

B

AND 

LNB .................................................................................................................................................................................... 8-1

 

8.3.

 

TX

 

R

ADIO 

P

ACKAGE

 ............................................................................................................................................................................................. 8-2

 

8.4.

 

S

TABILIZED 

A

NTENNA 

P

EDESTAL 

A

SSEMBLY

 ................................................................................................................................................ 8-2

 

8.5.

 

R

ADOME 

A

SSEMBLY

,

 

66” ................................................................................................................................................................................... 8-3

 

8.6.

 

P

EDESTAL 

C

ONTROL 

U

NIT

 .................................................................................................................................................................................. 8-4

 

8.6.1.

 

400 MHz Unlimited Azimuth Modem/Multiplexer (3 Channel) .......................................................................... 8-4

 

8.7.

 

ADE

 

P

EDESTAL 

P

OWER 

R

EQUIREMENTS

: ....................................................................................................................................................... 8-4

 

8.8.

 

XX09

 

E

NVIRONMENTAL 

S

PECIFICATIONS

 ..................................................................................................................................................... 8-4

 

8.8.1.

 

Climatic Conditions ....................................................................................................................................................................... 8-4

 

8.8.2.

 

Chemically Active Substances ................................................................................................................................................. 8-5

 

8.8.3.

 

Mechanical Conditions ................................................................................................................................................................ 8-5

 

8.8.4.

 

Transit Conditions .......................................................................................................................................................................... 8-5

 

8.9.

 

B

ELOW 

D

ECKS 

E

QUIPMENT

 ................................................................................................................................................................................ 8-5

 

8.9.1.

 

DAC-2202 Antenna Control Unit (ACU) ............................................................................................................................ 8-5

 

8.9.2.

 

Terminal Mounting Strip (TMS) .............................................................................................................................................. 8-5

 

8.9.3.

 

Satellite Modem............................................................................................................................................................................... 8-5

 

8.9.4.

 

Router .................................................................................................................................................................................................... 8-5

 

8.10.

 

C

ABLES

 .................................................................................................................................................................................................................... 8-6

 

8.10.1.

 

Antenna Control Cable (Provided from ACU to the Base MUX) ......................................................................... 8-6

 

8.10.2.

 

Antenna L-Band IF Coax Cables (Customer Furnished) .......................................................................................... 8-6

 

8.10.3.

 

Multi-conductor Cables (Customer Furnished) ............................................................................................................ 8-6

 

9.

 

DRAWINGS ...................................................................................................................................................................................................... 9-1

 

9.1.

 

6009-33

 

K

U

-B

AND 

M

ODEL 

S

PECIFIC 

D

RAWINGS

 .................................................................................................................................... 9-1

 

9.2.

 

S

ERIES 

09

 

G

ENERAL 

D

RAWINGS

 ...................................................................................................................................................................... 9-1

 

 
 

 

PRELIMINARY

Summary of Contents for 6009-33

Page 1: ...rer which will describe potential hazards including exposure to RF radiation associated with the improper use of the transmit receive equipment Note that the transmit receive equipment will operate independently of the stabilized antenna system Prior to work on the stabilized antenna system the power to the transmit receive system must be locked out and tagged When the transmit receive system is i...

Page 2: ... Conformity for this equipment is contained in this manual The Sea Tel Model 5009 antenna will meet the off axis EIRP spectral density envelope set forth in FCC 47 C F R 25 222 a 1 4 when the input power density to the antenna system is limited to 15 dBW 4kHz The Sea Tel Model 5009 antenna contains FCC compliant supervisory software to continuously monitor the pedestal pointing accuracy and use it...

Page 3: ...PRELIMINARY ...

Page 4: ...PRELIMINARY ...

Page 5: ...2 3 4 2 Antenna Pedestal Mechanical Checklist 3 3 3 5 CABLE INSTALLATION 3 3 3 5 1 Shipboard Cable Installation 3 3 3 6 BELOW DECKS EQUIPMENT 3 4 3 6 1 System Configuration 3 4 3 6 2 Installing the Below Deck Equipment 3 4 3 6 3 Antenna Control Unit Connections 3 4 3 6 4 Terminal Mounting Strip Connections 3 5 3 6 5 Control Cable Connections 3 5 3 6 6 NMEA GPS Modem Lock TX Inhibit Output Cable Co...

Page 6: ...BLESHOOTING 7 1 7 1 WARRANTY INFORMATION 7 1 7 2 MAINTENANCE 7 1 7 2 1 Balancing the Antenna 7 1 7 2 2 Fine Balance and Monitoring Motor Drive Torque 7 2 7 2 3 Polang Alignment 7 3 7 2 4 To Reset Reinitialize the Antenna 7 6 7 2 5 Replace Wire Rope Isolators 7 6 7 2 6 Replacing the Rubber Bumpers 7 7 7 2 7 Replacing the Flow Control Valves 7 7 7 2 8 Replacing the Pneumatic Dampener 7 8 7 2 9 Repla...

Page 7: ...ATIONS 8 4 8 8 1 Climatic Conditions 8 4 8 8 2 Chemically Active Substances 8 5 8 8 3 Mechanical Conditions 8 5 8 8 4 Transit Conditions 8 5 8 9 BELOW DECKS EQUIPMENT 8 5 8 9 1 DAC 2202 Antenna Control Unit ACU 8 5 8 9 2 Terminal Mounting Strip TMS 8 5 8 9 3 Satellite Modem 8 5 8 9 4 Router 8 5 8 10 CABLES 8 6 8 10 1 Antenna Control Cable Provided from ACU to the Base MUX 8 6 8 10 2 Antenna L Band...

Page 8: ...6009 33 Broadband At Sea Introduction viii This Page Intentionally Left Blank PRELIMINARY ...

Page 9: ...lications Your antenna system can transmit to and receive from any desired Ku band satellite which has adequate signal coverage in your current geographic area This input will be distributed to your satellite modem and then to all of your other below decks computer fax and telephone equipment 1 3 System Components Your Series 09 TXRX system consists of two major groups of equipment an above decks ...

Page 10: ... its operation and installation Refer to the manual provided with your Antenna Control Unit for its installation and operating instructions 1 5 Quick Overview of contents The information in this manual is organized into chapters Operation basic system information installation setup functional testing maintenance specifications and drawings relating to this Antenna are all contained in this manual ...

Page 11: ...s xx09 re configure the PCU as described in section the Setup section of this manual If initialization still fails refer to the troubleshooting section of this manual 2 3 Antenna Stabilization After initialization has completed real time stabilization of the antenna is an automatic function of the PCU 2 4 Stabilized Pedestal Assembly Operation Operation of the stabilized antenna Pedestal Control U...

Page 12: ...o Pol Band 3 Cp B4 Tone ON Volt 18 Aux 1 Co Pol Band 4 2 8 RF Equipment The RF Equipment is not operated or controlled by the antenna pedestal or Antenna Control Unit Refer to the vendor supplied manuals for the RF Equipment and Satellite Modem which were provided with your system 2 9 FCC TX Mute Function FCC TX Mute function provides a transmit inhibit or mute signal to the Satellite Modem to dis...

Page 13: ...transmitting antennas The Above Decks Equipment ADE and the Below Decks Equipment BDE should be positioned as close to one another as possible This is necessary to reduce the losses associated with long cable runs The mounting location is robust enough that it will not flex or sway in ships motion and be sufficiently well re enforced to prevent flex and vibration forces from being exerted on the a...

Page 14: ...edestal is shipped completely assembled in its 80 8 single piece radome Preparing The Single Piece 80 8 Radome Assembly 2 Remove the shipping hold down bolts which mount the ADE to its pallet 3 Attach a four part lifting sling to the four lifting eyes in the base of the radome and lift the radome assembly free of its shipping pallet Place the radome assembly on temporary support blocks at least 22...

Page 15: ...derway 4 Check to assure that the antenna moves freely in azimuth without hitting any area of the interior of the radome or fouling in any of the cables in the base of the radome Elevation and cross are held by the brakes built into those motors 5 Check that all pedestal wiring and cabling is properly dressed and clamped in place 6 Assure that the radome hatch is closed and secured when entry into...

Page 16: ...ipment 4 Connect the two coaxes from the Radome Assembly to the BDE Rack 5 Connect Ships Gyro Compass input to the Terminal Mounting Strip on the rear of the BDE Rack 6 Connect TMS Transmit mute and positive Satellite ID function lines to Satellite modem 7 Connect the appropriate power cable into the receptacle of the racks power strip 8 Plug the power cord into a suitable 110 or 220 VAC UPS or AC...

Page 17: ...m the ship s gyro compass repeater to TB1 or TB3 of the Terminal mounting strip Use TB1 for a Step By Step gyro compass and match the connections to COM A B and C Use TB3 for a Synchro gyro compass and match the connections to R1 R2 S1 S2 and S3 Ships Gyro Compass Connections 3 6 8 Attach the connectors on the TX and RX IF cables from above decks equipment to the BDE Rack Attach the TX cable to th...

Page 18: ...6009 33 Broadband At Sea Installation 3 6 This Page Intentionally Left Blank PRELIMINARY ...

Page 19: ...ubtract the Peak Positions from the Calculated Positions to determine the amount of Trim which is required Refer to the ACU Setup information to key in the required value of Elevation Trim Continue with Azimuth trim then re target the satellite several times to verify that targeting is now driving the antenna to a position that is within 1 0 degrees of where the satellite signal is located EXAMPLE...

Page 20: ... Bow of the ship it is important to assure that the antennas actual position relative to the bow of the ship is the value that gets preset into the Relative position counter By saving the antennas actual Relative position when at the home flag into HFO you have calibrated the antenna to the ship 4 4 1 If Targeting has been optimized by entering a large value of AZ TRIM First verify that you are ab...

Page 21: ... counter when the antenna is at the Home Flag is 313 5 HFO 360 46 5 360 x 255 313 5 360 x 255 0 87 x 255 222 06 which I round down to 222 If the antenna went past the bow line When you initially target a satellite the antenna will also go past the satellite position so that you will have to drive the Azimuth of the antenna DOWN to actually find the satellite Using the same basic procedure as in th...

Page 22: ...ENTER to send this HFO to the PCU The display should now show N0222 3 When completed you must save the desired HFO value Press ENTER several times to select the REMOTE PARAMETERS display Press the LEFT or RIGHT arrow key to enter writing mode and then press the ENTER to save the HFO value in the PCUs NVRAM You have to drive the antenna CW in azimuth until the home switch is actuated or re initiali...

Page 23: ...l The factory default selections and SW1 status for your antenna is listed in the following table TRACK DISP Setting Displayed band selection ADE Band Select Parameters Tone Voltage Aux Status TMS SW1 Status 0130 Xp B1 Xp B2 Xp B3 Xp B4 Cp B1 Cp B2 Cp B3 Cp B4 Tone OFF Volt 13 Aux 0 Tone ON Volt 13 Aux 0 Tone OFF Volt 18 Aux 0 Tone ON Volt 18 Aux 0 Tone OFF Volt 13 Aux 1 Tone ON Volt 13 Aux 1 Tone...

Page 24: ...meters and how to enter or change the parameters PARAMETER Ku DishScan My Parameters EL TRIM 0 AZ TRIM 0 AUTO THRES 100 EL STEP SIZE 0 AZ STEP SIZE 0 STEP INTEGRAL 0 SEARCH INC 10 SEARCH LIMIT 100 SEARCH DELAY 30 SWEEP INC 0000 SYSTEM TYPE 7 GYRO TYPE 2 NMEA SBS POL TYPE 72 POL OFFSET 40 POL SCALE 90 AZ LIMIT 1 0 AZ LIMIT 2 0 EL LIMIT 12 0 AZ LIMIT 3 0 AZ LIMIT 4 0 EL LIMIT 34 0 AZ LIMIT 5 0 AZ LI...

Page 25: ... value one degree higher but then will be overwritten within several seconds back to the previous value by the GPS engine This test does not need to be repeated in the Longitude menu 5 3 Ship Heading Gyro Compass Following Check This verifies that the Heading display is actually following the Ships Gyro Compass 1 Press the NEXT key repeatedly to display the Ship menu If the boat is underway monito...

Page 26: ...ound a buzzer to alert someone that the antenna is blocked and signal is lost In a Dual Antenna installation this logic output s is used to control Dual Antenna Arbitrator panel of coax switches to switch the source inputs to the matrix switch from Antenna A to Antenna B and vice versa When used as simple RF Radiation Hazard logic output for a single Sea Tel TX RX antenna this output could be used...

Page 27: ... been provided and services are available from you Internet Service Provider ISP you should verify that this equipment and service are functioning properly Pick up the Telephone handset which is to be used for Voice Over IP telephone calls Check for voice mail messages and or place a telephone call maybe to have them call you back It is also important to receive a VOIP telephone call by having som...

Page 28: ...6009 33 Broadband At Sea Functional Testing 5 4 This Page Intentionally Left Blank PRELIMINARY ...

Page 29: ...ide hardware 11 Pneumatic Dampener 5 Block Up Converter BUC 12 Wire Rope Isolators 6 Dish 13 Cross Level Motor and Belt 7 Feed Assembly 14 Elevation Motor and Belt 6 2 Maintenance Requirements Notice Maintenance intervals checks inspections replacement parts and recommended lubricants as prescribed in this manual are necessary to keep your antenna in good working condition Any damage caused by fai...

Page 30: ... the ship to turn a few degrees at the pier Monitor the Heading value to verify that the display changes in the correct response to the Gyro Compass input Heading value should always be exactly the same as the Gyro Compass repeater value 6 3 3 Assure that the following operator settings are correct Check Tracking Receiver Settings 1 Tracking Receiver is tuned to the correct frequency 2 Tracking Re...

Page 31: ...ome MUST be properly repaired and re sealed immediately If diesel exhaust or any other residue is coating the outside of the radome it should be cleaned with mild soapy water to minimize signal loss due caused by these residues 2 Inspect the inside surface of the radome top and base looking for cracks mars or white fiberglass powder residue due to chafing in the material indicating that it has bee...

Page 32: ... Inspect vertical isolation linear bearing assembly Look for metal shavings plastic dust residue or loose ball bearings on the frame and base plate below the assembly If any damage is found notify your dealer immediately 5 Inspect all harnesses and connections The harnesses should not be frayed and all the connectors should be properly fastened and retainer screws tightened 6 Inspect all hardware ...

Page 33: ...ely for repair 10 The vertical isolation spring should not be completely compressed or otherwise damaged Verify that the gap between the upper pair of rubber bumpers and the top of the striker plate and the gap between the lower pair of rubber bumpers and bottom of the striker plate is approximately the same If the striker plate is very near the upper or lower pair of rubber bumpers contact your d...

Page 34: ...e hardware loose assemblies PCU Power Supply BUC or Motor Driver or counter weights Re apply Loctite to and properly tighten any loose mounting hardware found 21 Inspect waveguide sections especially flexible sections immediately replace any cracked discolored burned or broken sections Do NOT use Loctite on any loose waveguide connecting hardware 22 Inspect the perimeter of the dish for any damage...

Page 35: ...uld rotate freely and easily with light finger pressure 5 Inspect all drive belts for wear black dust on under the area of the belt 6 Inspect AZ Drive chain IF chain is beginning to show signs of rust or corrosion apply a light coat of light duty oil to the chain Wipe excess oil off to leave a light coating on the chain DO NOT over lubricate PRELIMINARY ...

Page 36: ...6009 33 Broadband At Sea Scheduled Preventive Maintenance 6 8 This Page Intentionally Left Blank PRELIMINARY ...

Page 37: ...ation no one should be allowed anywhere within the radiated beam being emitted from the reflector The ultimate responsibility for safety rests with the facility operator and the individuals who work on the system 7 1 Warranty Information Sea Tel Inc supports its Series 09 systems with a ONE YEAR warranty on labor and TWO YEAR warranty on parts What s Covered by the Limited Warranty The Sea Tel Lim...

Page 38: ...d counter weight during this step 6 When completed the antenna will stay at any position it is pointed in for at least 5 minutes with little to no ship motion 7 Turn antenna power OFF and then back ON to re Initialize the antenna This will also turn antenna drive AZ EL CL back ON 7 2 2 The DacRemP DISPTC graph chart provides a means for monitoring torque commands required for each motor for diagno...

Page 39: ...antenna is rotated CW 7 2 3 If the polarization motor or pot have been replaced use this procedure to realign the feed assembly and potentiometer Polang Alignment Step 1 1 Get into the SETUP mode by pressing and holding the two In the ACU setup menu go to the Pol Type parameter and set to Polang to manual Mode LEFT RIGHT arrows until the EL TRIM window appears 2 Briefly release and then push and r...

Page 40: ...f LNB For the xx06 series the LNB should be aligned in a Vertical orientation Fig 1 0 If not vertical turn DishScan Drive off drive Elevation to 0 and continue on to step 8 else skip ahead to step 13 Fig 1 0 Steps 8 12 requires assistance to observe and operate antenna simultaneously Step 8 5 Press the Using the DAC2202 ACU manually drive the feed assembly to vertical RIGHT arrow key to display cu...

Page 41: ...rive direction full range of motion of feed assembly RIGHT arrow key to display cursor underneath Pol Value 8 Press the UP key to drive feed fully CW and verify Pol value of 222 upper electrical limit 9 Press the DOWN key to drive feed fully CCW and verify Pol Value of 41 lower electrical limit Step 13 10 Briefly release and then push and release both In the ACU setup menu go to Pol Type parameter...

Page 42: ...f the wire rope isolators near the wedge 3 Loosen remove and discard the top bolts at each end of the wire rope isolator 4 Remove the wire rope isolator discard it and the bottom bolts 5 Apply Loctite to 2 of the M6x20 bolts provided in the kit Place a lock washer and then a flat washer on each bolt and place them in the bottom bar of the replacement wire rope isolator 6 Slide the replacement wire...

Page 43: ...r replacement rubber bumper assemblies 13 Install and tighten the four replacement rubber bumper assemblies to torque spec 7 2 7 Replacing the Flow Control Valves Use Sea Tel replacement kit 129976 1 Using a ___mm wrench remove the flow control valves installed in the side of the pneumatic dampener 2 Using the pipe thread sealant tape provided in the kit apply 2 or 3 wraps of tape around the meter...

Page 44: ... Install the replacement flow control valves in the side of the pneumatic dampener 7 2 8 Replacing the Pneumatic Dampener Use Sea Tel replacement kit 129977 4 Using a 12mm wrench loosen remove and discard the top bolt of the pneumatic dampener assembly PRELIMINARY ...

Page 45: ...nting hole NOTE You may need to lift or pull down on the upper pedestal to align the hole for the upper bolt to thread into the bracket on the upper pedestal 10 Tighten the upper and lower bolts to torque spec 11 Install the flow control valves using the procedure above 7 2 9 Replacing the Chain Tensioner Spring Use Sea Tel PN 116175 3 1 Using a screw driver or hook release the spring from the ten...

Page 46: ...e motors AZ EL or C L will drive to prevent damage to the unknown pedestal 7 3 1 To configure the PCU 1 Select the REMOTE COMMAND window on the ACU 2 Refer to the table below to key in the appropriate value for you model antenna to enter in the next step EXAMPLE For a 5009 Model Antenna select system type 0005 3 Using the LEFT RIGHT and UP DOWN arrow keys set the Remote Command value to N0005 and ...

Page 47: ...o Chapter 5 for detailed setup information on this parameter or Chapter to for detailed operation information A Quad frequency band LNB is installed on the receive port of the feed assembly OMT Its IF output is routed via coax to a 75 ohm coax switch assembly to provide Cross Pol Receive IF to below decks when selected A second Quad frequency band LNB installed onto the receive port of a WR 75 dip...

Page 48: ...he RF through to its common port and then is routed to the transmit port of the feed OMT via waveguide 7 4 2 Series 09 TXRX Antenna Initialization Turn the pedestal power supply ON The brakes on the Elevation and Cross Level motors will release Brake release power supply control circuit supplies 24 VDC to the brakes initially 5 10 seconds and then reduces the voltage to 12VDC The PCU will initiali...

Page 49: ...al level and is controlled by the ACU Does the system pass a four quadrant tracking test Functional Test s DacRemP Graph Selection to use System Function s Four Quadrant Tracking ADMC Position Tracking Azimuth Encoder Verification ADMC Position Targeting Sea Trial ADMC Position Targeting Tracking Stabilization Side Lobe Plots ADMC Position Tracking Targeting Alignment AZ EL Trims ADMC Position Tar...

Page 50: ... traces CL Cross Level LV Elevation and AZ Azimuth at a fixed 0 05º vertical division The normal trace average will plots it s display 3 divisions from the red reference line Any trace line average plotted above this is of concern and troubleshooting required The example below shows the forces exerted onto the antenna as a resultant of DishScan Drive The example below shows the results of various ...

Page 51: ...divisions from the red reference line The example shown below shows an antenna that is NOT currently sensing motion in any axis The Cross Level display should decrease plots below red line as the antenna is tilted to the left and increase plots above red line as the antenna tilted to the right The Level display should decrease plots below red line as the antenna is tilted forward and increase plot...

Page 52: ...ly To drive the Azimuth motor key in 3064 3128 or 3192 and press ENTER to drive the azimuth axis CW OFF or CCW 7 4 7 To Disable Enable DishScan To be able to use Step Track or to revert to Conscan as your active tracking mode you will have to disable DishScan Select the DISHSCAN parameter window on the ACU 1 Press the RIGHT arrow then press the UP arrow and last press the ENTER key to turn DishSca...

Page 53: ...regulate the rate sensor bias Satellite Reference Mode can be used as a diagnostic mode to determine if tracking errors are caused by faulty gyro inputs Satellite Reference Mode MUST be used when No Gyro Compass is available Frequent or constant ACU Error Code 0001 Gyro Compass has failed Gyro Compass output is NMEA heading Flux Gate Compass is being used GPS Satellite Compass is being used To vie...

Page 54: ...dicates antenna is in a specialized mode Slow Scan which is required when ever a test requires driving the antenna 5 sec Sat Reference Indicates that satellite reference mode is enabled DishScan Indicates that DishScan Drive is enabled Unwrap Indicates that the antenna is currently in an Unwrap state This is not a valid error for unlimited azimuth antenna systems Data 3 Indicates active communicat...

Page 55: ...AZ Reference Error Indicates a failure to integrate one the reference inputs within the Azimuth Stabilization Loop AZ Servo Limit Indicates the current draw through the Azimuth Servo Amplifier motor driver PCB has exceeded what is required during normal operation LV Servo Limit Indicates the current draw through the Elevation Servo Amplifier motor driver PCB has exceeded what is required during no...

Page 56: ...ify proper GPS position to within 1 nautical mile of your current position The Latitude Longitude position of the GPS will be displayed in the following format LAT N LON E A Where LAT and LON are in degrees and minutes LAT will be followed by N or S North or South LON will be followed by E or W East or West then a status character and finally a checksum character PRELIMINARY ...

Page 57: ...4N 135 2E 3444 N 13521 E _ After acquiring a good fix at Sea Tel the string is 3800 N 12202 W A for our 38N 122W Latitude and Longitude position The status character tells you the status of the GPS Comma GPS has NOT acquired a proper fix N GPS fix is NOT valid A GPS has acquired a valid fix PRELIMINARY ...

Page 58: ...6009 33 Broadband At Sea Maintenance and Troubleshooting 7 22 This Page Intentionally Left Blank PRELIMINARY ...

Page 59: ... motor with pot feedback Transmit frequency range 13 75 14 5 GHz Ku Band Receive frequency range 10 70 12 75 GHz Ku Band Antenna Gain TX Gain 45 3 dBi at 14 5 GHz Typical RX Gain 43 6 dBi at 12 0 GHz Typical Antenna Efficiency 65 Percent minimum Antenna G T TBD 8 2 SMW Quad Band LNB Band 1 Voltage Required 13 VDC Input RF Frequency 10 95 11 70 GHz Local Oscillator Frequency 10 00 GHz Output IF Fre...

Page 60: ...23 Brushless DC Servo w Brake Inertial Reference 3 Solid State Rate Sensors Gravity Reference 3 axis solid state accelerometer AZ transducer 256 line optical encoder home switch Pedestal Range of Motion Elevation 15 to 115 Cross Level Inclined 30 degrees 35 degrees Azimuth Unlimited Elevation Pointing 5 to 90 degrees at maximum specified roll 10 to 85 degrees at maximum combined roll pitch Maximum...

Page 61: ...a Tel radomes have an IP rating of 56 Maintenance The radome must be kept clean and free of residues that will increase the RF attenuation Repair Any cracks scratches or other damage to the surface seal of the radome must be repaired and re sealed by a competent A layered laminate or cored deck repair professional NOTE Damage to the seal of the inside or outside of the radome can allow moisture to...

Page 62: ... IF L Band SMA female Rotary Joint SMA female RF Ped M C 9 pin D Sub Connectors Radio Pedestal M C Radio Pedestal Control Modulation FSK Mode Full Duplex Frequencies 447 465 MHz Diagnostics LED Status Indicator for Power Link communications and Self Test Pedestal Interface RS 232 422 Radio Interface Jumper Selectable RS 232 RS 422 4 wire or RS 485 2 wire ADE BDE Mode Jumper Selectable 8 7 ADE Pede...

Page 63: ... Changes I 100 11 II 300 6 III 500 6 3 each direction 6 Shock Bump Peak Accel m s2 Duration ms Number of Cycles Directional Changes 250 6 100 ea direction 6 8 8 4 Transit Conditions Environmental Condition Test Level Drop Transit Shock 30 G 8 inches 8 9 Below Decks Equipment 8 9 1 DAC 2202 Antenna Control Unit ACU Refer to the DAC 2202 Manual for its specifications 8 9 2 Terminal Mounting Strip TM...

Page 64: ...apter bracket mounted inside the radome next to the breaker box Run Length Coax Type Typical Loss 1750Mhz Shield isolation Center Conductor Size Installed Bend Radius Tensile Strength 100 ft LMR 240 10 704 db per 100 ft 30 48 m 90db 0 056 In 1 42 mm 2 5 In 63 5 mm 80lb 36 3 kg up to 150 ft LMR 400 5 571 db per 100 ft 30 48 m 90db 0 108 In 2 74 mm 4 0 in 101 6 mm 160lb 72 6 kg up to 200 ft LMR 500 ...

Page 65: ...mbly 6009 33 9 10 127625 2_A3 Antenna Assembly 6009 Ku Band 9 12 130296 1_A PCU PWS Mounting Assembly 9 14 130387 1_A Codan BUC Mounting Assembly 9 16 129622 1_A Waveguide Assembly 6009 33 9 18 130307 1_X1 81 Radome Assembly Tuned 9 20 130291 1_X2 81 Radome Base Frame Assembly 9 22 130450_A Installation Arrangement 9 24 9 2 Series 09 General Drawings Drawing Title 129755_A Pedestal Harness Schemat...

Page 66: ...6009 33 Broadband At Sea DRAWINGS 9 2 This Page Intentionally Left Blank PRELIMINARY ...

Page 67: ...A 6 1 125411 3 DAC 2202 SCPC RCVR 9 WIRE IF NOT SHOWN EA H 7 1 129615 1 BELOW DECK KIT L BAND W DAC 2202 4 NOT SHOWN EA A 9 1 130289 1 CUSTOMER DOC PACKET 6009 33 NOT SHOWN EA A 11 1 124766 1 DECAL KIT 76 81 IN RADOME SEA TEL NOT SHOWN EA A1 12 1 121711 BALANCE WEIGHT KIT NOT SHOWN EA A 13 1 130290 1 SHIP STOWAGE KIT XX09 NOT SHOWN EA X1 15 0 123494 X REF ONLY AIR CONDITIONER R417A EA SERIES 09 13...

Page 68: ...PRELIMINARY ...

Page 69: ...ENSOR EA A 31 1 129526 84 HARNESS ASS Y PCU TO MOTOR JUNCTI EA A 32 1 129527 36 HARNESS ASS Y MOTOR TO ELEVATION EA A 33 1 128082 1 HARNESS ASS Y REFLECTOR XX06 EA A 34 1 128536 84 CABLE ASS Y 48VDC TO CODAN SSPB 84 EA A 35 1 129741 84 HARNESS 400 MHZ MODEM TO CODAN S EA A 40 1 129254 2 POWER RING 20A 3 CIRCUITS XX09 EA A3 41 1 127583 64 CABLE ASSEMBLY PEDESTAL AC POWE EA A 42 1 124288 36 CABLE AS...

Page 70: ...VR 9 WIRE IF EA H 101 1 129615 1 BELOW DECK KIT L BAND W DAC 2202 4 EA A 102 1 129710 1 BASE MUX RACK PANEL ASS Y 400MHZ EA A 103 1 121628 4 TERMINAL MOUNTING STRIP ASS Y ACU EA P 105 1 129613 2 MODEM ASS Y 400MHZ FSK 3 CH BDE R EA A 110 1 113303 10 CABLE ASS Y SMA 90 SMA M 8 IN EA S 111 1 115384 3 CABLE ASS Y SMA M BNC M 72 IN EA E1 112 1 111115 6 CABLE ASS Y F M F M 6 FT 75 OHM SATELLITE MODEM E...

Page 71: ... ASS Y PC TO MOD EA F5 133 1 119479 10 CABLE ASS Y CAT5 JUMPER 10 FT EA B 134 1 126877 HARNESS ASS Y COMTECH MODEM INTE COMTECH MODEM EA B1 134 1 119478 5 CABLE ASS Y RJ 45 SERIAL 60 IN IDIRECT MODEM EA C3 LIT 130357 3 SYSTEM BLOCK DIAGRAM 6009 33 A REV DRAWING NUMBER PROD FAMILY 09 Jul 09 EFF DATE SHT 3 OF 3 PRELIMINARY ...

Page 72: ...PRELIMINARY ...

Page 73: ...PRELIMINARY ...

Page 74: ... 11 1 121655 4 LABELS INSTALLATION XX09 NOT SHOWN EA F 12 12 130043 12 TAPE PIPE THREAD SEALANT 1 2 IN WID IN A 30 1 115998 2 STRAP RIGID WAVEGUIDE KU BAND EA J5 31 1 124393 BRACKET RIGID WAVEGUIDE EA B 34 1 118294 5 HARDWARE KIT WR 75 UG FLANGE MET EA A3 35 1 118294 1 HARDWARE KIT WR 75 UG FLANGE 6 32 EA A3 60 4 114593 164 SCREW SOCKET HD 10 32 x 1 2 S S EA 67 4 119952 011 WASHER STAR INTERNAL TO...

Page 75: ...PRELIMINARY ...

Page 76: ...NA ASS Y 6006 KU BAND SMW LN EA D 2 4 125488 4 SPACER REFLECTOR BRACE 0 625 IN EA A1 50 8 114593 171 SCREW SOCKET HD 10 32 x 1 1 2 S S EA 51 8 114580 011 WASHER FLAT 10 S S EA COMMON 127625 2 ANTENNA INSTALL ASS Y 60 INCH KU SMW LNB A3 REV DRAWING NUMBER PROD FAMILY 09 Jul 09 EFF DATE SHT 1 OF 1 PRELIMINARY ...

Page 77: ...PRELIMINARY ...

Page 78: ... HEX F F 1 4 20 X 50 OD X 0 6 EA A 14 8 126279 3 NUT 1 5 8 UNISTRUT 1 4 20 W SPRING S EA A 15 2 113684 COUNTERWEIGHT EA B 50 4 119745 118 SCREW PAN HD PHIL M3 X 8 S S EA 58 4 114580 210 WASHER FLAT M3 S S EA 60 4 114593 202 SCREW SOCKET HD 1 4 20 x 3 8 S S EA 62 8 114586 536 SCREW HEX HD 1 4 20 x 5 8 S S EA 63 4 114586 538 SCREW HEX HD 1 4 20 x 1 S S EA 64 4 114586 541 SCREW HEX HD 1 4 20 x 1 1 2 ...

Page 79: ...PRELIMINARY ...

Page 80: ... 1 1 4 S EA 11 4 114592 540 STUD FULLY THREADED 1 4 20 x 3 4 S S EA 21 8 126279 3 NUT 1 5 8 UNISTRUT 1 4 20 W SPRING S EA A 50 4 114586 538 SCREW HEX HD 1 4 20 x 1 S S EA 51 4 114586 540 SCREW HEX HD 1 4 20 x 1 1 4 S S EA 56 4 114580 027 WASHER FLAT 1 4 SMALL PATTERN S S EA 57 4 114581 029 WASHER LOCK 1 4 S S EA 58 12 114580 029 WASHER FLAT 1 4 S S EA 59 8 114583 029 NUT HEX 1 4 20 S S EA COMMON 1...

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Page 82: ...5157 1 DIPLEXER DPX75K 002 WR 75 EA A1 5 1 128716 1 WAVEGUIDE WR 75 KU BAND 4006RZA EA A 6 1 128290 1 WAVEGUIDE WR 75 180 DEG H BEND W EA A 7 3 119269 1 GASKET WR 75 UG HALF EA A1 11 1 118294 6 HARDWARE KIT WR 75 UG FLANGE M4 EA A3 12 2 118294 13 HARDWARE KIT WR 75 UG FLANGE M4 EA B3 13 3 118294 12 HARDWARE KIT WR 75 UG FLANGE BLIN EA B1 COMMON 130396 1 WAVEGUIDE ASS Y 6009 33 A REV DRAWING NUMBER...

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Page 84: ...AL REV 1 1 130306 1 81 INCH RADOME FABRICATION TUNED EA X1 2 1 120881 HARDWARE KIT 80 8 INCH RADOME EA A 3 3 117762 1 SILICONE ADHESIVE WHT RTV 122 10 1 EA B COMMON 130307 1 RADOME ASS Y 81 INCH WHITE TUNED X1 REV DRAWING NUMBER PROD FAMILY 09 Jul 09 EFF DATE SHT 1 OF 1 PRELIMINARY ...

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Page 86: ...ASHER FLAT 6 S S EA 53 2 114583 007 NUT HEX 6 32 S S EA 54 1 114588 831 SCREW PAN HD PHIL 10 32 x 3 4 S S EA 55 14 114580 011 WASHER FLAT 10 S S EA 56 7 114583 011 NUT HEX 10 32 S S EA A 57 6 114622 546 SCREW HEX HD FULL THRD 1 4 20 x 1 1 EA 58 12 114625 107 WASHER FENDER 1 4 1 IN OD S S EA 59 8 114583 029 NUT HEX 1 4 20 S S EA 60 4 114586 675 SCREW HEX HD 1 2 13 x 1 3 4 S S EA 61 8 114580 033 WAS...

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Page 90: ...K YEL BLK GRN BLK BRN GRY WHT 24V 24V 24V AZ MAG LV MAG CL MAG AZ D EL D AZ REF GND GND GND ENC AZ B CL D ENC AZ A J1 3 PCU J1 19 PCU J1 9 PCU J1 24 PCU J1 10 PCU J1 39 PCU J1 40 PCU J1 41 PCU J1 16 PCU J1 17 PCU J1 31 PCU J1 7 PCU J1 5 PCU J1 20 PCU J1 18 PCU BRN BLK BLU 129628 1 125252 1 129351 1 ASSY MOTOR DRIVER XX09 129628 1 ASSY PCU XX09 129308 1 CL MOTOR AZ REF EL MOTOR AZ MOTOR DRIVE 11 1 ...

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Page 92: ...S Y D SUB 9 PIN 36 IN EA B1 7 2 121228 3072 STANDOFF HEX F F 6 32 X 25 OD X 50 EA 9 2 114588 146 SCREW PAN HD PHIL 6 32 x 3 8 S S EA 11 8 114588 107 SCREW PAN HD PHIL 4 40 x 5 16 S S EA 19 2 114588 144 SCREW PAN HD PHIL 6 32 x 1 4 S S EA 29 1 119478 5 CABLE ASS Y RJ 45 SERIAL 60 IN EA C3 30 1 126877 HARNESS ASS Y COMTECH MODEM INTE EA B1 COMMON 121628 4 TERMINAL MOUNTING STRIP ASS Y ACU N2 REV DRA...

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Page 94: ...CREW PAN HD PHIL 4 40 x 5 16 S S EA 6 8 114583 005 NUT HEX 4 40 S S EA 7 2 114588 144 SCREW PAN HD PHIL 6 32 x 1 4 S S EA 8 6 114580 007 WASHER FLAT 6 S S EA 9 1 110567 19 ADAPTER N F N F STRAIGHT FLANGE EA 11 1 113303 10 CABLE ASS Y SMA 90 SMA M 8 IN EA S 12 8 114580 005 WASHER FLAT 4 S S EA 13 4 114588 145 SCREW PAN HD PHIL 6 32 x 5 16 S S EA COMMON 129710 1 BASE MUX RACK PANEL ASS Y 400MHZ RS 2...

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