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www.SeaDooManuals.net

Summary of Contents for GS 2002

Page 1: ...www SeaDooManuals net ...

Page 2: ...e of resale Knight s Spray Nine is a trademark of Korkay System Ltd GTX is a trademark of Castrol Ltd Used under license The following trademarks are the property of Bombardier Inc or its subsidiaries SEA DOO BOMBARDIER ROTAX BOMBARDIER LUBE BOMBARDIER ROTAX Formula XP S Synthetic Injection Oil BOMBARDIER Formula XP S DI Synthetic Injection Oil BOMBARDIER ROTAX Injection Oil Sea Doo Synthetic Grea...

Page 3: ...boaters may want to obtain Chapman Piloting by Elbert S Maloney available at most book stores When introducing your family or friends to the sport be sure they fully understand the controls and operation of the watercraft and the importance of courteous responsible riding Each operator has a responsibility to ensure the safety of his her passenger s and of other water users Please follow all safet...

Page 4: ...4 Engine Start Stop Button 39 5 Variable Trim System VTS Button if so equipped 40 6 Variable Trim System VTS Gauge if so equipped 40 7 Choke Lever 40 8 Shift Lever if so equipped 40 9 Fuel Gauge Low Oil Warning Light if so equipped 41 10 Speedometer if so equipped 41 11 Tachometer if so equipped 42 12 Information Center Gauge Buttons if so equipped 42 13 Glove Box 45 14 Fuel Tank Valve 45 15 Fuel ...

Page 5: ...Intake 55 42 Fuses 55 43 Battery 55 44 Side Vanes if so equipped 55 FUEL AND LUBRICATION 56 Fueling Procedure 56 Recommended Fuel 56 Recommended Oil 57 Oil Injection System 58 BREAK IN PERIOD 59 10 Hour Inspection 59 PRE OPERATION CHECKS 60 Hull 61 Jet Pump Water Intake 61 Bilge 61 Battery 61 Fuel Tank and Oil Reservoir 61 Engine Compartment 61 Steering System 61 Throttle System 62 Shifter System ...

Page 6: ...tercraft in Water 82 Low Charge Battery Condition 83 MAINTENANCE 84 Engine Emissions Information 84 Lubrication 85 Periodic Inspection 87 Periodic Inspection Chart 88 Throttle and Choke Cable Inspection 90 Carburetor Adjustment 90 Fuel Injection System 90 Fuel and Oil Filters 90 Steering Alignment 90 VTS Adjustment if so equipped 91 Vacuum Bailer Pick Ups 91 Fuses 91 General Inspection and Cleanin...

Page 7: ...roducts without imposing upon itself any obligation to install them on prod ucts previously manufactured Because of its ongoing commitment to product quality and innovation Bombardier reserves the right at any time to discontinue or change specifica tions designs features models or equipment without incurring obligation The illustrations in this document show the typical construction of the differ...

Page 8: ...nd all on product warnings Operation Always perform the pre operation checks as specified in this guide Operator and passenger s should at all times wear a coast guard approved personal flotation device PFD that is suitable for personal watercraft Operator and passenger s should wear protective clothing Severe in ternal injuries can occur if water is forced into body cavities of males or females a...

Page 9: ...r In shallow water proceed with cau tion and at very low speeds Ground ing or abrupt stops may result in in jury Debris may also be picked up and be thrown rearward by the jet pump onto people or property Respect no wake zones the rights of other water users and the environ ment As the skipper and owner of a watercraft you are responsible for damage to other crafts caused by the wake of your water...

Page 10: ...d be kept clean of oil water or other foreign materials Do not attempt to lift the watercraft without special equipment and train ing The engine and the corresponding components identified in this guide should not be utilized on product s other than for those they were de signed Maintenance procedures and specified tightening torque should be strictly adhered to Never attempt re pairs unless the a...

Page 11: ... the Sea Doo dealership To find the nearest authorized Sea Doo dealer dial 1 800 882 2900 NOTE If outside Canada or USA consult your local authorized Sea Doo distribu tor USA Except Puerto Rico BOMBARDIER MOTOR CORPORATION OF AMERICA 7575 Bombardier Court WAUSAU WI 54401 Phone 715 848 4957 Fax 715 847 6879 www bombardier com CANADA BOMBARDIER INC RECREATIONAL PRODUCTS 75 J A BOMBARDIER ST SHERBROO...

Page 12: ...IFORNIA RESIDENTS purchasing a SEA DOO RX DI or a SEA DOO GTX DI personal watercraft in California please also refer to the California Emissions Control Limited War ranty Statement 3 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on SEA DOO watercraft purchased as new and unused by its first owner from a BOMBARDIER dealer authorized to distribute SEA DOO products in ...

Page 13: ...smetic gel coat finish blisters or fiberglass delamination caused by blisters crazing spyder of hairline cracks and Incidental or consequential damages or damages of any kind including without limita tion towing storage telephone rental taxi inconvenience insurance coverage loan payments loss of time loss of income 7 LIMITATIONS OF LIABILITY THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF...

Page 14: ...ent of a controversy or a dispute in connection with this BOMBARDIER LIM ITED WARRANTY BOMBARDIER suggests that you try to resolve the issue at the dealership level We recommend discussing the issue with the authorized dealer s ser vice manager or owner b If the issue has not yet been resolved please submit your complaint in writing or call the appropriate number below In Canada In USA BOMBARDIER ...

Page 15: ...r Low Emission The one star label identifies engines that meet the Air Resources Board s 2001 exhaust emission standards Engines meeting these standards have 75 lower emissions than con ventional carbureted two stroke engines These engines are equivalent to the U S EPA s 2006 standards for marine engines Two Stars Very Low Emission The two star label identifies engines that meet the Air Resources ...

Page 16: ...roduced by BOMBARDIER for sale in California that are originally sold in California to a California resident The BOMBARDIER North America Limited warranty conditions for Sea Doo watercraft are still applicable to these models with the necessary modifications Select emission control parts of your 2002 SEA DOO RX DI AND SEA DOO GTX DI personal watercraft engine are warranted from the date of deliver...

Page 17: ...nt owner of the watercraft Owner s Warranty Responsibilities As the personal watercraft engine owner you are responsible for the performance of the required maintenance listed in your Operator s Guide BOMBARDIER recommends that you retain all receiptscovering maintenance on your personal watercraft engine but BOMBARDIER cannot deny warranty solely for the lack of receipts or your failure to ensure...

Page 18: ...e BOMBARDIER specified pre delivery inspection process is completed and documented Warranty coverage only be comes available upon proper registration of the product by a BOMBARDIER dealer Such limitations are necessary in order to allow BOMBARDIER to preserve both the safety of its products and also that of its consumers and the public Routine maintenance outlined in the Operator s Guide must be t...

Page 19: ...FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRAN TY INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVER AGE UNDER THIS WARRANTY SOME COUNTRIES DO NOT ALLOW FOR THE DIS CLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YO...

Page 20: ...alership level We recommend discussing the issue with the autho rized dealer s service manager or owner b If further assistance is required the distributor s service department should be contact ed in order to resolve the matter 2001 Bombardier Inc All rights reserved Registered trademark of Bombardier Inc or its subsidiaries smo2002 002a book Page 18 Monday July 30 2001 2 18 PM www SeaDooManuals ...

Page 21: ...ation The registration number should appear on each side of the watercraft On applicable models install registration number to the left of the star label 1 Registration number location NOTE The registration number must be above the water line Ensure also that the numbers are of the correct size and color Check with local applicable regula tions F07L2JL 1 smo2002 002a book Page 19 Monday July 30 20...

Page 22: ... missing or damaged they can be replaced free of charge See an authorized Sea Doo dealer Please read the following labels carefully before operating this watercraft GS Models TYPICAL F06L0RN 1 2 5 10 4 3 7 6 smo2002 002a book Page 20 Monday July 30 2001 2 18 PM www SeaDooManuals net ...

Page 23: ...21 XP Models TYPICAL F08L0PN 1 6 7 3 2 10 4 smo2002 002a book Page 21 Monday July 30 2001 2 18 PM www SeaDooManuals net ...

Page 24: ...22 GTI GTI LE Models TYPICAL F17L07L 1 7 3 9 6 2 4 smo2002 002a book Page 22 Monday July 30 2001 2 18 PM www SeaDooManuals net ...

Page 25: ...23 RX Series F12L0EN 1 6 2 7 3 9 10 4 13 smo2002 002a book Page 23 Monday July 30 2001 2 18 PM www SeaDooManuals net ...

Page 26: ...24 GTX Series F07L2GL 1 7 6 3 8 9 11 12 4 2 10 smo2002 002a book Page 24 Monday July 30 2001 2 18 PM www SeaDooManuals net ...

Page 27: ...25 Label 1 ACCORDING TO WATERCRAFT MODEL F12L0FL smo2002 002a book Page 25 Monday July 30 2001 2 18 PM www SeaDooManuals net ...

Page 28: ...26 Label 1 cont d ACCORDING TO WATERCRAFT MODEL F16L0PL smo2002 002a book Page 26 Monday July 30 2001 2 18 PM www SeaDooManuals net ...

Page 29: ...ERCRAFT MODEL Label 2 ACCORDING TO WATERCRAFT MODEL ACCORDING TO WATERCRAFT MODEL ACCORDING TO WATERCRAFT MODEL Label 3 F06L1AL F00L060 F01L9EY F12L08Y F02L2D0 smo2002 002a book Page 27 Monday July 30 2001 2 18 PM www SeaDooManuals net ...

Page 30: ...G TO WATERCRAFT MODEL Label 6 Label 7 ACCORDING TO WATERCRAFT MODEL ACCORDING TO WATERCRAFT MODEL Label 8 SOME MODELS Label 9 F00L29Y F00L2XY F06A03Z F02L3FZ WARNING DO NOT BOOST BATTERY WHILE INSTALLED F00L050 F02L2EZ F06L0DZ F07L11Z F00L2MY smo2002 002a book Page 28 Monday July 30 2001 2 18 PM www SeaDooManuals net ...

Page 31: ...29 Label 10 SOME MODELS Label 11 SOME MODELS Label 12 SOME MODELS Label 13 SOME MODELS F00L2FY F00A18Y F12L0BY F00L2YY smo2002 002a book Page 29 Monday July 30 2001 2 18 PM www SeaDooManuals net ...

Page 32: ...ft Hull The Hull Identification Number H I N is located on footboard at the rear of watercraft GTI AND RX SERIES 1 Hull Identification Number OTHER MODELS 1 Hull Identification Number It is composed of 12 digits F00L2EY 1 F08L0QY 1 Z Z N 1 2 3 4 5 L 4 9 5 Model year Serial number F00A0CZ Month of production Year of production A letter may also be used as a digit Manufacturer smo2002 002a book Page...

Page 33: ...ntification Number E I N 787 Engine The Engine Identification Number E I N is located on the upper crankcase on PTO Power Take Off side 1 Engine Identification Number E I N 947 Engine The Engine Identification Number E I N is located on the upper crankcase on MAGNETO side 1 Engine Identification Number E I N F01D01Y 1 F01D87Y 1 F06D15Y 1 smo2002 002a book Page 31 Monday July 30 2001 2 18 PM www Se...

Page 34: ...OTE Some components do not apply or are optional on some models GS Models 17 F06L1CL 15 26 18 2 22 31 24 25 32 33 36 39 29 35 37 41 16 21 19 29 4 10 5 30 1 3 30 7 14 42 42 43 smo2002 002a book Page 32 Monday July 30 2001 2 18 PM www SeaDooManuals net ...

Page 35: ...33 XP Models 17 F08L0SP 23 36 39 13 2 14 31 26 28 32 33 30 16 29 29 37 41 6 11 4 5 1 15 10 9 3 21 7 38 35 30 20 42 43 22 smo2002 002a book Page 33 Monday July 30 2001 2 18 PM www SeaDooManuals net ...

Page 36: ...34 GTI Models F17L0JN 29 29 27 26 14 41 2 18 13 17 8 31 23 24 25 32 33 36 37 39 40 44 42 43 22 15 35 9 10 4 1 7 13 3 30 16 smo2002 002a book Page 34 Monday July 30 2001 2 18 PM www SeaDooManuals net ...

Page 37: ...35 RX Series F12L04N 32 33 26 24 23 31 8 2 13 39 40 37 22 35 15 29 17 18 21 16 14 41 36 4 3 10 12 5 30 7 1 13 29 35 42 43 smo2002 002a book Page 35 Monday July 30 2001 2 18 PM www SeaDooManuals net ...

Page 38: ...36 GTX Series 17 F07L2HL 18 2 8 31 23 24 25 32 33 37 39 40 36 29 26 27 15 22 13 29 35 34 14 16 12 10 3 7 1 30 4 21 42 43 41 smo2002 002a book Page 36 Monday July 30 2001 2 18 PM www SeaDooManuals net ...

Page 39: ...Front Storage Compartment Cover Hinge Locking Mechanism 20 Storage Compartment Engine Cover Latches 21 Tool Kit 22 Air Intake Opening 23 Seat Strap 24 Seat Latch 25 Seat Extension Latch 26 Rear Grab Handle 27 Rear Storage Basket 28 Rear Access Cover 29 Bow and Stern Eyelets 30 Mooring Cleats 31 Footboard 32 Boarding Pads 33 Boarding Platform 34 Boarding Step 35 Cooling System Bleed Outlet 36 Flush...

Page 40: ...not be used on another watercraft and conversely the one from another watercraft cannot be used on your watercraft However the DESS brings a great flex ibility You can buy an additional safety lanyard and have it programmed for your watercraft The DI models also offers a special safety lanyard the SEA DOO LKTM SEA DOO Learning KeyTM which electronically limits the speed of the watercraft to approx...

Page 41: ...t Stop Button All Models To start engine depress and hold the start stop button Release immediate ly after engine is started To stop engine fully release throttle le ver then depress the start stop button and disconnect safety lanyard from the post 1 Engine start stop button With the Digitally Encoded Security System leaving the safety lanyard for more than 10 minutes after stopping the engine wil...

Page 42: ... 6 Variable Trim System VTS Gauge if so equipped It is located in dashboard See above for operation description 7 Choke Lever Carburetor Equipped Models The choke is provided to supply a rich er fuel air mixture when starting a cold engine Choke lever should be pulled and held to operate Lever will automatically return to its normal position when released 1 Choke lever 8 Shift Lever if so equipped...

Page 43: ... nected electrical system can be acti vated for approximately 33 seconds by depressing the engine start stop but ton This is convenient to see the fuel level also low oil level condition when the safety lanyard is not at hand 10 Speedometer if so equipped Analog speedometer indicates the speed of watercraft in miles per hour MPH and kilometers per hour km h The speed sensor mounted on the ride pla...

Page 44: ... Resetting a Function To reset a function such as the chro nometer distance etc press and hold the SET button for 2 seconds while in the appropriate mode The information center includes the fol lowing display areas 1 General display 2 Message units display 3 Warning light 4 Fuel level display 5 VTS position indicator if so equipped General Display The default display is the clock or clock compass ...

Page 45: ...es hh mm Message Display The information center features a dis play area that blinks a message when ever one of the following circumstanc es occurs fuel injection system sensors and ma jor components MAINT DI models compass error COMPAS maintenance MAINT engine overheating H TEMP low fuel FUEL LO low oil OIL LOW low voltage 12 V LOW A buzzer will sound when one of the four last circumstances occur...

Page 46: ...ach time the information center is activated In the event of a warning message the message will blink and override the units display If more than one warning message oc curs the blinking messages will scroll every 4 seconds Other Functions The following describes how to select other available functions Language Option While in the clock compass mode 1 Press and hold for 2 seconds 1 Repeatedly pres...

Page 47: ...the watercraft is due for a mainte nance inspection the message MAINT will blink To clear the warning message while it is blinking 1 Press and hold for 2 seconds to reset NOTE If maintenance message MAINT continues to blink it indicates a fault with the fuel injection system on Di models Refer to an authorized SEA DOO dealer for servicing 13 Glove Box A small convenient storage compart ment for pe...

Page 48: ...rvoir Cap Refer to the vehicle illustration for oil injection reservoir cap location To add injection oil in the reservoir un screw the cap counterclockwise Do not overfill Reinstall cap and fully tight en it WARNING Always stop the engine before re fueling Fuel is inflammable and explosive under certain condi tions Always work in a well venti lated area Do not smoke or allow open flames or sparks...

Page 49: ...store an approved fire extinguisher Fire extinguisher sold separately should not be loose in the front stor age compartment A second holder contains the Operator s Guide the Safety Handbook and a tool kit It can be used to carry personal articles TYPICAL Step Turn cover counterclockwise Step Lift 1 Holder XP Models The basket is provided with separate compartments 1 Fire extinguisher sold separate...

Page 50: ...er Latch Pull the latch lever upward in order to open the front storage compartment cover Always relatch NOTE Verify periodically the lock pin tightness of storage cover Tighten if needed and make sure storage cover latches properly 19 Front Storage Compartment Cover Hinge Locking Mechanism GS Models Hinge is provided with a locking mech anism to hold front storage compart ment cover when fully op...

Page 51: ... seat allows access to the engine compartment The seat latch is located at the rear end and underneath the seat 2 Up Seat TYPICAL 1 Seat latch 3 Up Seat 1 Seat latch All Models To remove seat pull the latch lever up ward and hold Lift and pull the seat rearward NOTE On the 3 up seat models it is necessary to remove the seat exten sion first and repeat the same proce dure to remove the seat Engine ...

Page 52: ...stalling the seat insert seat hook into body front tab for each por tion of the seat 1 Insert this tab in hook 2 Hook Some Models When reinstalling the seat place seat cavity over body hook 1 Seat cavity 1 Body hook F01L92Y 1 2 F06L12Y 1 2 1 F17L0NY 1 F17L0MY smo2002 002a book Page 50 Monday July 30 2001 2 18 PM www SeaDooManuals net ...

Page 53: ...or the spotter on 3 up seat mod els See illustration above CAUTION Never use the grab han dle to tow anything or to lift the wa tercraft 27 Rear Storage Basket if so equipped A convenient watertight removable basket to carry personal articles TYPICAL 28 Rear Access Cover if so equipped It gives access to the drive system suspension exhaust system and bail er pick ups Always relatch cover 29 Bow an...

Page 54: ...cleats XP Models 1 Mooring cleats 31 Footboard User s feet should rest on the footboard when riding 32 Boarding Pads Provide a cushioned surface for the knees when boarding from rear of wa tercraft All Models 33 Boarding Platform Provides a large surface for easier board ing from rear of watercraft 34 Boarding Step if so equipped A convenient step to help reboarding the watercraft 1 Boarding step ...

Page 55: ...ngine cooling system to escape It also indicates that water is circulating in the cooling system NOTE It may be required to increase slightly the engine RPM to see the wa ter flowing out CAUTION Should water not flow from outlet a few seconds after en gine starts immediately stop engine and refer to POST OPERATION CARE and look for Cooling System Flush ing orrefer toan authorized SEA DOO dealer fo...

Page 56: ...perly secured prior to launching the watercraft in water 38 Automatic Bilge Pump if so equipped Bilge pump evacuates water from the bilge When safety lanyard cap is installed on its post bilge pump automatically turns on It will remain on until all water is evacuated if any then it will shut down automatically When engine is running bilge pump will automatically start periodically to evacuate wate...

Page 57: ... engine RPM is reduced the side vanes are lowered to assist the steering sys tem WARNING Keep away from intake grate while engine is on Items such as long hair loose clothing or personal flo tation device straps can become entangled in moving parts result ing in severe injury or drowning F01J3ZY 1 WARNING Check handlebar and correspond ing side vanes operation before starting Never use side vanes ...

Page 58: ...aded regular gasoline with 91 octane Ron Mon 2 specifi cation All Models NOTE Do not mix oil with fuel except at engine break in Refer to BREAK IN PERIOD Always check injection oil reservoir level when refueling WARNING Follow these safe boating fueling instructions explicitly WARNING Always stop the engine before re fueling Fuel is inflammable and explosive under certain condi tions Always work i...

Page 59: ... BOMBAR DIER injection oil are compatible they can be mixed together BOMBARDIER injection oil is a special blend of basic oil and additives espe cially selected to ensure unequalled lu brication engine cleanliness and mini mum spark plug fouling The BOMBARDIER Formula XP S syn thetic injection oil provides superior lubrication reduced engine compo nent wear and oil deposit thus main taining maximu...

Page 60: ...ppears at approx imately 13 mm 1 2 in from top of res ervoir Do not overfill CAUTION Always maintain a suffi cient amount of injection oil in the oil reservoir Check and refill every time you refuel if necessary Do not overfill If the engine runs out of oil severe en gine damage will occur If the oil res ervoir is found almost empty air can enter in the system and it should be bled Immediately ref...

Page 61: ...jection oil reservoir in the fuel tank for the first full fuel tank filling only To add injection oil in the fuel tank pro ceed as follows Fill fuel tank with approximately 15 li ters 4 gal of gasoline then add the injection oil in the fuel Fill up fuel tank with gasoline Do not overfill NOTE It is important to proceed in this order to allow a proper mixing of the oil in the gasoline If oil is add...

Page 62: ...f and the safety lanyard should always be removed from its post prior to verifying any of the following points Only start wa tercraft once all items have been checked and operate properly ITEM OPERATION Hull Inspect Jet pump water intake Inspect clean Bilge Drain Ensure plugs are secured Battery Inspect tightness of cables and retaining strap s Fuel tank and oil reservoir Refill Engine compartment...

Page 63: ...ted by another person check steering operation for free movement When the handlebar is horizontal the jet pump nozzle should be in the straight ahead position The rear edge of side vanes if so equipped should be point ing outside of watercraft by 20 Ensure the jet pump nozzle and side vanes if so equipped pivot easily and in the same direction as the handlebar WARNING Make sure drain plugs are pro...

Page 64: ...he engine start stop but ton This is convenient to see the VTS position in the VTS gauge or informa tion center according to watercraft model when the safety lanyard is not at hand Storage Compartment Covers and Seat Ensure they are closed and latched Safety Lanyard and Engine Start Stop Button Position shift lever in neutral Ensure that both switches operate properly Start en gine and stop it usi...

Page 65: ...ith all controls and the function of each Should any control or in struction not be fully understood refer to an authorized SEA DOO dealer WARNING Whenever the engine is to be start ed the operator and passenger s should always be properly sitting on the watercraft and be wearing protective clothingincludinga Coast Guard approved PFD and a wet suit bottom F01J3YY WARNING Keep away from intake grat...

Page 66: ...eutral position OTHER MODELS 1 Reverse gate in middle position To obtain reverse pull shift lever com pletely The reverse gate willbe in down ward position directing all the thrust to ward the front of the watercraft GTX RFI MODELS 1 Shift lever in reverse position WARNING When the watercraft is in neutral position the drive shaft and impel ler are still turning F07L0RY 1 F07J0NY 1 F17L0BZ 1 1 F17...

Page 67: ... Series In reverse position turn the handlebar in the same direction that you want to move the rear of the watercraft For example to steer the rear of the wa tercraft to the left side turn the handle bar to the left side All Models Variable Trim System if so equipped The variable trim system VTS chang es the angle of the jet pump nozzle to provide the operator with a fast effec tive system to comp...

Page 68: ...ze high speed Models with a VTS Gauge TYPICAL 1 Push on arrow pointing upward on VTS button 2 Bow up 3 Nozzle up Models with a VTS Position Indicator TYPICAL 1 Push on arrow pointing upward on VTS button 2 Bow up 3 Nozzle up NOTE VTS position is indicated on a bar gauge in the information center When the nozzle is directed down ward the bow is forced downward and enhances the watercraft turning ca...

Page 69: ...S button 2 Bow down 3 Nozzle down Steering Turning the handlebar pivots the jet pump nozzle which controls the water craft direction Turning the handlebar to the right will turn the watercraft to the right and inversely The throttle should be applied to turn the watercraft F08J09Y 1 2 3 1 3 8 F07L1YY 2 3 8 1 F07A0AY smo2002 002a book Page 67 Monday July 30 2001 2 18 PM www SeaDooManuals net ...

Page 70: ...re automatically raise to upper posi tion since they are not required at that vehicle speed range Between 30 and 75 engine RPM side vanes gradually raised from lower position to upper position 1 Side vane in upper position When throttle is released and engine RPM drops the side vanes are auto matically lowered thus assisting steer ing control 1 Side vane in lower position WARNING Throttle should b...

Page 71: ...tercraft either from the side or the rear Boarding in Deep Water Operator Alone Swim to the rear of the watercraft WARNING Engine should be OFF when board ing the watercraft or when using boarding step if so equipped Keep limbs away from jet or intake grate Stay on center of the step Only one person at a time on the step Never use the step for pulling towing diving or jumping board ing a watercraf...

Page 72: ...e operator in climbing aboard The passenger then climbs on the wa tercraft while the operator maintains balance by sitting as close as possible to the console Starting Preparation Before unloading the watercraft from the trailer it can be started for about 10 seconds to verify proper operation Attach the safety lanyard to your PFD and snap the cap to its post before start ing the engine F01L4JY F0...

Page 73: ...should be start ed only after boarding when there is at least 90 cm 3 ft of water below the hull Do not accelerate fast Release engine start stop button im mediately after engine is started Carburetor Equipped Models Cold Engine The choke is provided to supply a richer fuel air mixture when starting a cold en gine Fully pull the choke lever and hold while starting the engine TYPICAL 1 Fully pull A...

Page 74: ...onditions Release the throttle at a sufficient dis tance before the expected landing area Reduce speed to idle On models equipped with shifter system shift to neutral reverse or for ward as required Beaching CAUTION It is not recommended to run the watercraft to the beach Come slowly to the beach and shut off the using the safety lanyard when wa ter depth is 90 cm 3 ft under the hull then pull the...

Page 75: ...p button Remove safety lanyard from watercraft WARNING Should the engine be shut off wa tercraft directional control is lost reduced on models with O P A S Never leave the safety lanyard on its post when watercraft is not in operation in order to prevent acci dental engine starting or to avoid unauthorized use by children or others or theft smo2002 002a book Page 73 Monday July 30 2001 2 18 PM www...

Page 76: ...ing the cooling system with fresh water is essential to neutralize corrod ing effects of salt or other chemical prod ucts present in water It will help to re move sand salt shells or other particles in water jackets engine exhaust mani fold tuned pipe and or hoses Engine lubrication and flushing should be performed when the watercraft is not expected to be used further the same day or when the wat...

Page 77: ...encer keeping engine at fast idle during one minute 1 Air intake silencer 2 Pull plug 3 Spray BOMBARDIER LUBE here 947 Engines Spray BOMBARDIER LUBE lubricant or equivalent through hole of air intake silencer keeping engine at fast idle during one minute 1 Air intake silencer 2 Spray BOMBARDIER LUBE here All Models Close the water tap then stop the engine CAUTION Always close the water tap before ...

Page 78: ...tion and hold Reinstall the safety lanyard cap on its post Crank the engine a few turns to distrib ute the oil on cylinder wall NOTE Proceeding in this order no fuel will be injected into the engine DI Models To prevent fuel to be injected and also to cut the ignition at the engine start ing proceed as follows While engine is stopped fully depress throttle lever and HOLD for cranking NOTE A 1 seco...

Page 79: ...nt such as BOMBARDIER LUBE lubricant or equiv alent over metallic components in en gine compartment Apply dielectric grease salt water re sistant on battery posts and cable con nectors CAUTION Never leave rags or tools in the engine compartment or in the bilge WARNING On DI models always reconnect spark plug cables at the same spark plugs where they come from The cable coming out the edge of the e...

Page 80: ...y be limited to idle if some critical components fail In this case removing and reinstalling the safety lanyard on its post may allow normal operation to come back These performance reduced modes allow the rider to go back home which would not be possible without this ad vanced system If this occurs see an authorized SEA DOO dealer as soon as possible for inspection Engine Overheating All Models C...

Page 81: ...a cardboard or a carpet beside the watercraft to prevent scratching when turning the watercraft for cleaning Rotating watercraft in the proper direc tion eliminates the possibility of resid ual water in the tuned pipe entering the engine and causing engine damage GS and GTI Models Rotate the watercraft counterclock wise seen from rear to its left side for cleaning TYPICAL Other Models Rotate the w...

Page 82: ... them with a clean and dry cloth Cover spark plug holes with a rag Carburetor Equipped Models Ensure choke lever is completely pushed in Fully depress the throttle lever and hold RFI Models To prevent fuel to be injected in the en gine proceed as follows Remove safety lanyard from its post Depress and hold the throttle lever at full throttle position Wait 2 seconds then reinstall the safety lanyar...

Page 83: ...nyard cap Crank engine several times DI Models To prevent fuel to be injected and also to cut the ignition at the engine start ing proceed as follows While engine is stopped fully depress throttle lever and HOLD for cranking Crank engine several times NOTE A 1 second beep every second indicates the drowned mode is active Carburetor Equipped Models As soon as the engine starts release throttle leve...

Page 84: ... supply hose from the impeller housing to the engine with a large hose pincher P N 529 032 500 This will prevent the cooling system from filling which may lead to water be ing injected into and filling the exhaust system Without the engine running there isn t any exhaust pressure to car ry the water out the exhaust outlet CAUTION Failure to do this may re sult in damage to the engine If you must t...

Page 85: ...d before operating it Failure to do so will result in damage to the engine Low Charge Battery Condition See an authorized SEA DOO dealer to have it charged or replaced F08E03Y 1 F07E03Y 1 F07E04Y 1 WARNING Do not charge or boost the battery while installed on the watercraft Electrolyte is poisonous and dan gerous Avoid contact with eyes skin and clothing F12E01Y 1 smo2002 002a book Page 83 Monday ...

Page 86: ...is required to have engine maintenance performed to maintain emission levels within pre scribed certification standards The owner operator is not to and should not allow anyone to modify the engine in any manner that would alter the horsepower or allow emissions levels to exceed their predetermined factory specifications EPA Emission Regulations Allnew 1999 and more recent SEA DOO watercraft manuf...

Page 87: ... lubri cating as soon as PTO flywheel boot begins to expand to prevent damage or slipping 1 PTO flywheel 2 Grease fitting 3 PTO flywheel boot Reinstall and secure PTO flywheel guard WARNING Only perform procedures as de tailed in this guide It is recom mended that the assistance of an authorized SEA DOO dealer be periodically obtained on other components systems not covered in this guide Unless ot...

Page 88: ...dule Additional Lubrication BOMBARDIER LUBE lubricant or equiv alent will help prevent corrosion of me tallic parts and maintain proper opera tion of moving mechanisms Carburetor Equipped Models Choke Lever Fully pull choke lever and lubricate the metallic portion All Models except XP Seat Opening Mechanism Tab Hook and Lock Pin 1 Front tab 2 Rear mechanism TYPICAL Carburetor Throttle Body and Oil...

Page 89: ...ce chart gives guidelines for regular watercraft ser vicing scheduled to be performed by you and or by an authorized SEA DOO dealer The schedule should be adjust ed according to operating conditions and use IMPORTANT Schedule for watercraft rental operations or higher number of hour use will require greater frequen cy of inspection and maintenance smo2002 002a book Page 87 Monday July 30 2001 2 18...

Page 90: ...able adjustments carburetor equipped models D Throttle choke cables carburetor equipped models inspection lubrication O Fuel filter except RFI models and lines inspection D Fuel filter replacement except DI and RFI models D Fuel filter replacement DI models only D Visually check for oil leakage between cylinder head and injector DI models D Fuel injection system sensors except throttle body visual...

Page 91: ...nd strap s D STEERING SYSTEM Inspection and cable adjustment D O P A S SYSTEM Check O P A S system operation and condition including filter D PROPULSION SYSTEM Drive shaft boot and spline condition if so equipped D Drive shaft protection hose inspection D PTO flywheel and seal carrier lubrication if so equipped O Shifter system cable adjustment if so equipped D VTS Variable Trim System if so equip...

Page 92: ...e engine CAUTION Serious engine damage can occur with improper carburetor adjustment Fuel Injection System RFI and DI Models The fuel injection system inspection should be performed by an authorized SEA DOO dealer CAUTION Never use injector clean ing products They may contain ad ditives that could damage injector components All Models Fuel and Oil Filters The fuel filter and the oil filter should ...

Page 93: ... pump to siphon the water out of the bilge when the engine is operating Inspect each pick up screen for ob structions clean as necessary TYPICAL 1 Vacuum bailer pick ups Fuses If an electrical problem occurs check the fuses If a fuse is burnt replace by one of the same rating Follow proce dures below Fuses can be found at 2 locations on the MPEM and in the rear electrical box WARNING Ensure the ha...

Page 94: ... basket Locate MPEM on the left side of wa tercraft All Models Remove fuse cover from the MPEM TYPICAL 1 MPEM 2 Fuse cover Use the tabs of the fuse cover to re move and reinstall fuses 1 Fuse cover 2 Fuse tabs Rear Electrical Box Remove seat GTI and RX Series Remove darts retaining tubes then pull out both vent tubes each side of elec trical box at rear of hull F17H02Y 1 F17H01Y F06H1SY 1 2 F06H1T...

Page 95: ...DOO dealer to remove any fuel oil electrolyte deposits and mildew Occasionally wash the body with wa ter and soap only use mild detergent Remove any marine organisms from engine and or hull Apply non abrasive wax such as silicone wax CAUTION Never clean fiberglass and plastic parts with strong detergent degreasing agent paint thinner ace tone etc Stains may be removed from seat and fiberglass with...

Page 96: ...vehicle weight mirrors Take the following precautions when towing the watercraft Tie the watercraft to both bow and stern front rear eyelets so that it is firmly retained on the trailer Use additional tie downs if necessary CAUTION Do not route ropes or tie downs over the seat as they could produce permanent damage Wrap ropes or tie downs with rags or sim ilar protectors where they can touch the w...

Page 97: ... and that it is not obstructed so that water can exit the engine Clean hose and fitting as nec essary CAUTION Water in engine drain hose should be free to flow out otherwise water could be trapped in engine Should water freeze in engine severe damage will occur Check engine drain hose for obstructions Carburetor Equipped Models TYPICAL 1 Engine drain hose RFI Models Disconnect the water supply hos...

Page 98: ...ON Never clean fiberglass and plastic parts with strong detergent degreasing agent paint thinner ace tone etc For small gelcoat repairs refer to an au thorized SEA DOO dealer Replace damaged labels decals Propulsion System Lubricant in jet pump reservoir should be drained and reservoir cleaned Re fer to an authorized SEA DOO dealer for this operation Grease lubrication point s of propulsion system...

Page 99: ...degradable anti freeze compatible with internal com bustion aluminum engines This will contribute to protect the environment NOTE The engine will not have to run during this operation but should have been ran before to exhaust as much water as possible from cooling sys tem components NOTE On some models it may be easier to reach hoses when you re move the seat opening bridge 1 Seat opening bridge ...

Page 100: ... hose pinchers at the following location TYPICAL GS MODELS 717 ENGINES 1 Engine drain hose GTI MODELS 717 ENGINES 1 Engine drain hose 787 RFI ENGINES 1 Engine drain hose Make sure the hose is properly connect ed to the magneto cover 1 Hose properly connected F06E0DY 1 F17E02Y 1 F15E01Y 1 F07E05Y 1 smo2002 002a book Page 98 Monday July 30 2001 2 18 PM www SeaDooManuals net ...

Page 101: ...se XP MODELS 947 ENGINE 1 Hose pincher installed on engine drain hose TYPICAL GS MODELS 717 ENGINES 1 Hose pincher on injection hose going to tuned pipe GTI MODELS 717 ENGINES 1 Hose pincher on injection hose going to tuned pipe F07E0JY 1 F08E04Y 1 1 F04E0YY F17E03Y 1 smo2002 002a book Page 99 Monday July 30 2001 2 18 PM www SeaDooManuals net ...

Page 102: ...bleed hose Hose Disconnection Some hoses have to be disconnected Disconnect hoses at the following lo cation 717 AND 787 RFI ENGINES 1 Disconnect engine water inlet hose 947 ENGINE 1 Disconnect inlet hose this side of T fitting F17E01Y 1 F12E02Y 1 F12E04Y 1 F06E0EZ 1 F12E03Y 1 smo2002 002a book Page 100 Monday July 30 2001 2 18 PM www SeaDooManuals net ...

Page 103: ...linder drain hose 2 Water outlet hose 787RFIand947Carburetor Equipped Engines 787 RFI engines only Disconnect hose just above T fitting from as shown 1 Hose connecting to inlet fitting of cylinder head 2 Disconnect hose above T fitting Install a hose pincher just below T fitting 1 Hose pincher below T fitting Pour approximately 300 mL 10 oz of antifreeze in the water regulator valve supply hose to...

Page 104: ...onnect water INLET hose at engine between T fitting and cylinder head fit ting 1 Disconnect this side of the T fitting Temporarily install a short piece of hose to replace the one removed Antifreeze Insert a funnel into the temporary hose and pour antifreeze mix in engine until the colored solution appears at cooling system bleed outlet At this point install a hose pincher on bleed outlet hose F12...

Page 105: ...ossibly trapped in the water jackets and thus preventing freezing problems At pre season preparation drain the remaining antifreeze from cooling sys tem prior to using the watercraft The following steps should be per formed to provide the watercraft en hanced protection Clean the bilge with hot water and de tergent or with bilge cleaner Rinse thoroughly Lift front end of watercraft to completely d...

Page 106: ... watercraft stored in direct sunlight Pre Season Preparation Use the following chart Since technical skills and special tools are required some operations should be performed by an authorized SEA DOO dealer WARNING Only perform procedures as de tailedin this guide It is recommend ed that the assistance of an autho rizedSEA DOO dealer be periodical ly obtained on other components systems not covere...

Page 107: ...able inspection adjustment Dealer Fuel filter replacement except RFI models Dealer Fuel injection sensors verification RFI and DI models Dealer Fuel system check valves lines fasteners pressurization Dealer Direct injector check for leakage DI models Dealer Filler neck fuel tank and fuel cap condition Dealer Flame arrester inspection except 947 engines Dealer Fuel tank straps Operator Refill fuel ...

Page 108: ... operation of MPEM or defective wiring harness Refer to an authorized SEA DOO dealer 1 second beep every second intervals DI models Engine drowned mode is active Release throttle to cancel this mode 4 short beeps RFI models Low battery voltage Refer to an authorized SEA DOO dealer No communication between ECU and MPEM Refer to an authorized SEA DOO dealer A 2 seconds beep every minute intervals RF...

Page 109: ...an tighten Discharged or weak battery Refer to an authorized SEA DOO dealer Worn starter Refer to an authorized SEA DOO dealer Engine turns normally Closed fuel tank valve carburetor equipped models Turn fuel tank valve to ON position Fuel tank empty or water contaminated Refill Siphon and fill with fresh fuel Fuel filter clogged or water contaminated carburetor equipped models Clean check fuel ta...

Page 110: ...ped Clean or replace Partially closed choke carburetor equipped models Refer to an authorized SEA DOO dealer Defective sensor or MPEM RFI and DI models Refer to an authorized SEA DOO dealer OTHER OBSERVATION POSSIBLE CAUSE REMEDY Monitoring beeper sounds continuously Clogged jet pump water intake Clean Clogged coolant system Flush cooling system OTHER OBSERVATION POSSIBLE CAUSE REMEDY Weak spark F...

Page 111: ...e safety lanyard on its post Refer to an authorized SEA DOO dealer OTHER OBSERVATION POSSIBLE CAUSE REMEDY Cavitation Jet pump water intake clogged Clean Damaged impeller Replace Refer to an authorized SEA DOO dealer The safety lanyard used purpose ly does not allow watercraft top speed DI models Use a safety lanyard that allows to reach the top speed The monitoring system put the watercraft in li...

Page 112: ...S side vanes do not go up while watercraft is at speed Clogged filter square rings dam aged leakage in hoses or me chanical malfunction Refer to an authorized SEA DOO dealer O P A S side vanes do not go down while engine is at idle Broken spring inside side vane cylinder Refer to an authorized SEA DOO dealer OTHER OBSERVATION POSSIBLE CAUSE REMEDY Cavitation Weeds or debris jammed around impeller ...

Page 113: ...etting 7100 50 RPM COOLING Type Open circuit Direct flow from propulsion unit ELECTRICAL Magneto generator output 160 W 6000 RPM Ignition system type Digital CDI Spark plug Make and type NGK BR8ES Gap 0 45 mm 018 in Starting system Electric starter Battery 12 V 19 A h Fuse Battery N A Main 15 A MPEM 5 A Charging system 15 A VTS system N A Info center N A Accessory N A Injection system N A Fuel pum...

Page 114: ...ct drive Reverse system No Jet pump oil type SEA DOO synthetic polyolester oil SAE 75W90 GL5 Pivoting angle of direction nozzle 20 Minimum required water level for jet pump 90 cm 3 ft DIMENSIONS Number of passengers 2 Overall length 270 cm 106 in Overall width 116 cm 45 7 in Overall height 99 cm 39 in Weight 219 kg 482 lb Load limit passengers luggage 159 kg 350 lb CAPACITIES Fuel tank 56 5 L 15 U...

Page 115: ... COOLING Type Open circuit Direct flow from propulsion unit ELECTRICAL Magneto generator output 180 W 6000 RPM Ignition system type Digital DC CDI Spark plug Make and type NGK BR8ES Gap 0 45 mm 018 in Starting system Electric starter with reduction gear Battery 12 V 19 A h Fuse Battery N A Main 15 A MPEM 5 A Charging system 15 A VTS system 7 5 A Info center N A Accessory 3 A Injection system N A F...

Page 116: ...lit front and rear Reverse system No Jet pump oil type SEA DOO synthetic polyolester oil SAE 75W90 GL5 Pivoting angle of direction nozzle 20 Minimum required water level for jet pump 90 cm 3 ft DIMENSIONS Number of passengers 2 Overall length 272 cm 107 in Overall width 112 cm 44 1 in Overall height 104 cm 40 6 in Weight 255 kg 561 lb Load limit passengers luggage 159 kg 350 CAPACITIES Fuel tank 5...

Page 117: ...er of cylinders 2 Displacement 718 2 cm3 43 81 in3 951 2 cm3 58 in3 Rev limiter setting 7100 50 RPM 7200 50 RPM COOLING Type Water cooled total loss type Direct flow from propulsion unit ELECTRICAL Magneto generator output 160 W 6000 RPM 180 W 6000 RPM Ignition system type Digital CDI Digital DC CDI Spark plug Make and type NGK BR8ES Gap 0 45 mm 018 in Starting system Electric starter Electric sta...

Page 118: ...ROPULSION Propulsion system Bombardier Formula pump Jet pump type Axial flow single stage Transmission Direct drive Reverse system Yes Pivoting angle of direction nozzle 20 Minimum required water level for jet pump 90 cm 3 ft DIMENSIONS Number of passengers 3 Overall length 307 cm 121 in 315 cm 124 in Overall width 120 cm 47 in 122 cm 48 in Overall height 104 cm 41 in Weight 272 kg 600 lb 301 kg 6...

Page 119: ...Open circuit Direct flow from propulsion unit ELECTRICAL SYSTEM Magneto generator output 270 W 6000 RPM Ignition system type Digital inductive type Spark plug Make and type NGK BR8ES Gap 0 45 mm 018 in Starting system Electric starter Battery 12 V 19 A h Fuse Battery 15 A Main 20 A MPEM 5 A Charging system 20 A VTS system 7 5 A installed but not in use Info center 1 A Accessory N A Injection syste...

Page 120: ...w single stage Transmission Direct drive Reverse system Yes Pivoting angle of direction nozzle 20 Minimum required water level for jet pump 90 cm 3 ft DIMENSIONS Number of passengers 3 Overall length 315 cm 124 in Overall width 122 cm 48 in Overall height 104 cm 41 in Weight 292 kg 644 lb Load limit passengers luggage 243 kg 535 lb CAPACITIES Fuel tank 56 5 L 15 U S gal Impeller shaft reservoir Ca...

Page 121: ... Digital inductive type Spark plug Make and type NGK BR8ES NGK ZFR4F Gap 0 45 mm 018 in 1 1 mm 043 in Starting system Electric starter with reduction gear Battery 12 V 19 A h Fuse Battery N A 25 A Main 15 A 30 A MPEM 5 A N A Charging system REG 15 A 25 A VTS system 7 5 A Information center ACC 3 A installed but not in use 2 A Injection system INJ N A 15 A Fuel pump FP N A 15 A CARBURETION Fuel typ...

Page 122: ...verse system Yes Jet pump oil type SEA DOO synthetic polyolester oil SAE 75W90 GL5 Minimum required water level for jet pump 90 cm 3 ft DIMENSIONS Number of passengers 2 Overall length 285 cm 112 in Overall width 120 cm 47 in Overall height 104 cm 41 in Weight 275 kg 606 lb 285 kg 628 lb Load limit passengers luggage 181 kg 400 lb CAPACITIES Fuel tank including reserve 56 5 L 15 U S gal Fuel tank ...

Page 123: ...our knot SYMBOL m kg N L C kPa N m km h kn PREFIXES PREFIX kilo centi milli micro SYMBOL k c m µ MEANING one thousand one hundredth of one thousandth of one millionth of VALUE 1000 0 01 0 001 0 000001 CONVERSION FACTORS TO CONVERT in in in in ft oz lb lbf lbf in lbf ft lbf ft PSI imp oz imp oz imp gal imp gal U S oz U S gal knot MPH Fahrenheit Celsius hp TO mm cm cm cm m g kg N N m N m lbf in kPa ...

Page 124: ...Liquid crystal display LED Light emitting diode MAG Magneto MPEM Multi purpose electronic module MPH Mile per hour N A Not applicable O P A S Off power assisted steering OPT Optional PFD Personal flotation device P N Part number PTO Power take off RAVE Rotax adjustable variable exhaust RFI Rotax fuel injection STD Standard TBD To be determined TDC Top dead center VROI Variable rate oil injection V...

Page 125: ...O STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS ______________________________________________ NAME ________________________________________________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE STOLEN UNITS In the event that your waterc...

Page 126: ...riginal warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75 J A BOMBARDIER ST SHERBROOKE QUEBEC CANADA J1L 1W3 smo2002 002a book Page 124 Monday July 30 2001 2 18 PM www SeaDooManuals net ...

Page 127: ..._______ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS ______________________________________________ NAME ________________________________________________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE STOLEN UNITS In the event that yo...

Page 128: ...riginal warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75 J A BOMBARDIER ST SHERBROOKE QUEBEC CANADA J1L 1W3 smo2002 002a book Page 126 Monday July 30 2001 2 18 PM www SeaDooManuals net ...

Page 129: ..._______ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS ______________________________________________ NAME ________________________________________________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE STOLEN UNITS In the event that yo...

Page 130: ...riginal warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75 J A BOMBARDIER ST SHERBROOKE QUEBEC CANADA J1L 1W3 smo2002 002a book Page 128 Monday July 30 2001 2 18 PM www SeaDooManuals net ...

Page 131: ...ION NUMBER H I N ENGINE IDENTIFICATION NUMBER E I N Owner Purchase Date YEAR MONTH DAY Warranty Expiry Date YEAR MONTH DAY To be completed by the authorized Sea Doo dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE smo2002 002a book Page 134 Monday July 30 2001 2 18 PM www SeaDooManuals net ...

Page 132: ...www SeaDooManuals net ...

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