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Sea-doo 230 Challenger 2008, Operator'S Manual, Page: 118 / 160

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Sea-doo 230 Challenger 2008 Operator'S Manual Download Page 118

MAINTENANCE PROCEDURES

General

Only perform servicing procedures
which are detailed in this guide.
Further assistance or information
can be obtained from your autho-
rized Sea-Doo Sport Boat dealer.
In many instances proper tools and
training are required for certain ser-
vicing or repair procedures.

Maintain the boat and equipment in
top condition at all times. Adhere to
the prescribed maintenance sched-
ules. An annual inspection of the
boat is always a good recommen-
dation to follow.

The bilge must be kept clean of oil,
water or other foreign materials.

Do not attempt to lift the boat with-
out special equipment and training.

The engine and the corresponding
components identified in this guide
should not be utilized on product(s)
other than for those they were de-
signed.

Maintenance procedures

and specified tightening torque
must be strictly adhered to. Never
attempt repairs unless the appropri-
ate tools are available. Each boat is
designed with parts dimensioned
in both the metric and the imperial
systems. When replacing fasten-
ers, make sure to use only those
recommended by BRP. If required,
contact your authorized Sea-Doo
Sport Boat dealer for further servic-
ing information.

Operate your boat prudently and
have fun. Don't forget that all per-
sons must assist other boaters in
an emergency.

Engine Emissions
Information

Maintenance, replacement, or re-
pair of the emission control devices
and systems may be performed
by any marine SI (spark ignition)
engine repair establishment or indi-
vidual.

Manufacturer's Responsibility

Beginning with

1999 model year

engines

, manufacturers of marine

engines must determine the exhaust
emission levels for each engine horse-
power family and certify these en-
gines with the United States of Amer-
ica Environmental Protection Agency
(EPA). An emissions control informa-
tion label, showing emission levels
and engine specifications, must be
placed on each boat at the time of
manufacture.

Dealer's Responsibility

When performing service on

all 1999

and

more recent

Sea-Doo Sport Boat

carrying an emissions control infor-
mation label, adjustments must be
kept within published factory specifi-
cations.

Replacement or repair of any emission
related component must be executed
in a manner that maintains emission
levels within the prescribed certifica-
tion standards.

Dealers are not to modify the engine
in any manner that would alter the
horsepower or allow emission levels
to exceed their predetermined factory
specifications.

Exceptions

include

manufacturer's

prescribed changes, such as altitude
adjustments for example.

116

_____________________

Summary of Contents for 230 Challenger 2008

Page 1: ......

Page 2: ...to inform passenger s of safety precautions This Operator s Guide and SAFETY VIDEO should remain with the boat at the time of resale The following trademarks are the property of Bombardier Recreational Prod ucts Inc or its affiliates Sea Doo ROTAX Challenger Perfect Pass LMO2008 006 DR and the BRP logo are trademarks of Bombardier Recreational Products Inc or its affiliates 2007 Bombardier Recreat...

Page 3: ...ook stores When introducing your family or friends to the sport be sure they fully under stand the controls and operation of the boat and the importance of courteous responsible riding Each boat operator has a responsibility to ensure the safety of his her passen ger s and of other water users Please follow all safety instructions and operate your boat with care We encourage you to have an Annual ...

Page 4: ...GISTRATION NUMBER LOCATION 38 LOCATION OF THE IMPORTANT LABELS 39 IDENTIFICATION NUMBERS 44 CONTROLS COMPONENTS AND INSTRUMENTS 45 1 DESS Post engine cut out switch 51 2 Steering Wheel 52 3 Throttle Shifter Lever 52 4 Start Stop Switches 53 5 Bilge Air Blower Switch 54 6 Bilge Pump Switch 54 7 Navigation Lights Switch 55 8 Deck Lights Switch 55 9 Horn Switch 55 10 Fuel Gauge 56 11 Tachometers 56 1...

Page 5: ...in 70 37 Flushing Connectors 70 38 Ventilation Ducts 70 39 Bow Stern Eyelets 70 40 Jet Pump Nozzles 70 41 Reverse Gates 71 42 Scupper Valve 71 43 Fuel Tank Vent 71 44 Water Sport Towing Attachments 71 45 Ballast System Switch 72 46 Main Battery Cut Off Switch 75 47 Fuses 76 48 Bimini Top not shown 76 49 Storage Nets 78 50 Cockpit Table 78 51 Windshield Switch 79 52 Walk Thru Door Windshield 79 53 ...

Page 6: ... Visibility Operation 96 Crossing Waves 96 Stopping Docking 96 Beaching 96 Shutting Off the Engines 96 Post Operation Care 97 Additional Care for Foul Water or Salt Water Use 97 SPECIAL PROCEDURES 98 Jet Pump Water Intake and Impeller Cleaning 98 Capsized Boat 98 Submerged Boat Water Flooded Engine 98 Fuel Flooded Engines 99 Towing the Boat in Water 100 TROUBLESHOOTING 102 SPECIFICATIONS 107 MAINT...

Page 7: ...PORT BOATS SOLD IN THE UNITED STATES AND CANADA 134 CALIFORNIA AND NEW YORK EMISSION CONTROL WARRANTY STATEMENT FOR MODEL YEAR 2008 SEA DOO SPORT BOATS WITH 4 TEC 1503 NORMALLY ASPIRATED NA AND 4 TEC 1503 SUPERCHARGED INTERCOOLED SCIC ENGINE S 139 BRP INTERNATIONAL LIMITED WARRANTY FOR MODEL YEAR 2008 SEA DOO SPORT BOATS 143 BRP EUROPEAN UNION MEMBER STATES LIMITED WARRANTY FOR MODEL YEAR 2008 SEA...

Page 8: ...6 _______________________ ...

Page 9: ... ly effect of a hazard minor injury severe injury death WARNING Identifies a potentially or immi nently hazardous situation which if not avoided COULD result in serious personal injuries including the possibility of death or substan tial property damage CAUTION This signal word indi cates a potentially hazardous sit uation which if not avoided may result in minor or moderate per sonal injury or pr...

Page 10: ...ment without incurring obligation The illustrations in this document show the typical construction of the different assemblies and may not re produce the full detail or exact shape of the parts However they represent parts that have the same or similar function It is understood that this guide may be translated into another language In the event of any discrepancy the English version shall prevail...

Page 11: ...SAFETY INFORMATION ____________ SAFETY INFORMATION ____________ 9 ...

Page 12: ...at or by your dealer Heed and follow all warn ings safety precautions and operating procedures BRP strongly recommends that you take an approved boating safety course Always operate your boat in compliance with safe boating rules and with consideration courtesy and common sense Failure to do so could result in injury including the possibili ty of death to you your passengers others you lend your b...

Page 13: ...enter of gravity of the trail er Always completely empty the bal last bags before trailering Take the following precautions when trailering the boat Tie the boat to both bow and stern front rear eyelets so that it is firmly retained on the trailer Remove stern light if installed Ensure that ski post is pushed down if so equipped Ensure all storage compartment covers are properly latched Ensure wal...

Page 14: ... in the water The boat s jet thrust can cause in jury Always accelerate slowly and decelerate in a controlled fashion Observe the instructions on all safe ty labels They are there to help as sure that you have a safe and enjoy able outing Riding with passenger s or pulling other boats tubes a skier or a wake boarder makes the boat handle dif ferently and requires greater skill Certain boats may co...

Page 15: ...er boating gear and keep them in safe operating condition Be sure you have the minimum re quired safety equipment PFDs and any additional gear needed for your cruise Check that all lifesaving equipment including fire extinguisher is in safe operating condition and easily accessible Show all passengers where this equipment is and make sure they know how to use it Keep an eye on the weather Check lo...

Page 16: ...liar with its use Ensure that any operator and all passengers know how to swim and how to re board the boat from the water If a passenger does not know how to swim ensure that passenger wears a PFD at all times and take extra precautions when boating 14 ___________ SAFETY INFORMATION ___________ ...

Page 17: ...eficial to boaters when in dis tress or just for contacting someone on shore Personal Flotation Devices PFDs Federal regulations require that you have at least one Coast Guard ap proved personal flotation device PFD for each person in a recreational boat and require that all children under 13 years of age wear a PFD at all times when the boat is underway except when below deck or in an enclosed ca...

Page 18: ...ABLE PFD Type III Wearable allows wear ers to place themselves in a vertical or slightly backward position It does not turn the wearer It maintains the wear er in a vertical or slightly backward po sition and has no tendency to turn the wearer face down It has the same buoyancy as a Type Il PFD and may be appropriate in areas where other peo ple are commonly involved in water ac tivities F00A2EY T...

Page 19: ...e no leaks and that all seams and joints are securely sewn If a PFD contains kapok the kapok fibers may become waterlogged and lose their buoyancy after the vinyl inserts are punctured If the kapok becomes hard or if it is soaked with water replace it It may not work when you need it Hypothermia Hypothermia the loss of body heat to the water is a significant cause of deaths in boating accidents Af...

Page 20: ...vices Visual distress signal devices ap proved by the U S Coast Guard are required on all recreational boats oper ating on coastal waters and on boats owned in the United States when they are operating on the high seas Coastal waters include territorial seas and those waters directly connected to the Great Lakes and the territorial seas up to a point where the waters are less than 3 2 km 2 mi wide...

Page 21: ...ive or more blasts danger signal Navigation Lights Navigation lights are intended to keep other vessels informed of your pres ence and course If you are out on the water between sunset and sun rise you are required to display appro priate navigation lights Additional Recommended Equipment It is recommended that you acquire additional equipment for safe enjoy able cruising This list which is not al...

Page 22: ...Spare Parts extra bulbs extra fuses extra drain plug spark plugs spare wire For additional parts see your dealer 20 ___________ SAFETY INFORMATION ___________ ...

Page 23: ...in minutes The effects of CO in lower concentra tions are cumulative and can be just as lethal over long periods of time Symptoms of CO poisoning include Itchy and watering eyes flushed appearance throbbing temples in ability to think coherently ringing in the ears tightness across the chest headaches drowsiness nausea dizzi ness fatigue vomiting collapse and convulsions If any of these symp toms ...

Page 24: ...on within cabin and cockpit areas Be alert for generator exhaust from your vessel or other vessels alongside Exhaust outlets near a pier dock seawall or outlets blocked by any other means can cause excessive accumulation of poisonous CO gas within cockpit area F00A2HL VESSEL ALONGSIDE WARNING Engine exhaust fumes contain carbon monoxide CO which can accumu late in and around the boat under bimini ...

Page 25: ...ll affect others Operation of the engines while moored may cause CO accumulation in your boat and those around you F00A2JL CONFINED AREAS Be sure to provide adequate ventilation If the windshield has vents open them before getting underway to increase positive air flow and decrease the chances of CO accumulation WARNING Backdrafting Under certain conditions moving air currents can direct poi sonou...

Page 26: ...haust outlet when the engine s is are started Listen for any change in exhaust sound which could indicate an exhaust component failure Test the operation of each CO alarm by pressing the test button if so equipped CO Detector It is strongly recommended that you have CO detectors installed in boats with canvas enclosures Monitors are available from your dealer Monitors should be professionally inst...

Page 27: ...e engine shuts down because the DESS key attached to the safety lanyard was removed the key must be reinstalled on the DESS post before the engine can be restarted F09H1GY 1 2 TYPICAL 1 DESS key installed on DESS post 2 Safety lanyard attached to operator WARNING Always use the safety lanyard when operating your boat Keep DESS post free from obstructions that could interfere with its opera tion Do...

Page 28: ... CHECKS as specified in your Opera tor s Guide before operating your boat Safe operation means that you do not misuse your boat nor do you allow your passengers to do so Safe opera tion means using good judgment at all times It includes without limitation the following actions Load the boat within the limits list ed on the capacity plate Balance loads bow to stern and port to star board Maintain b...

Page 29: ...ed cabin or below deck First Aid As a boat operator you should be fa miliar with basic first aid procedures that may be needed while you are far from help Fish hook accidents or mi nor cuts and abrasions may be the most serious mishaps on board a boat but you should also learn the prop er procedures and be ready to deal with the truly serious problems like excessive bleeding hypothermia and burns ...

Page 30: ... have the right of way Meeting Head On Keep right Passing Give right of way to other craft and keep clear Navigation System Navigational aids such as signs or buoys can help you identify safe wa ters Buoys will indicate whether you should keep to the right starboard or to the left port of the buoy or to which channel you can continue They may also indicate whether you are entering a restricted or ...

Page 31: ...own rearward by the jet pump onto people or property Do not use the boat s reverse to stop You or your passenger s could be violently ejected forward or even off the boat onto the haz ard Operator Passenger Awareness Do not start or operate the boat if anyone is seated on the sun deck or swim platform or is nearby in the water Water and or debris exiting jet thrust nozzle can cause severe injury T...

Page 32: ...urns Keep a safe distance from the docks other swimmers craft or objects Use a tow rope of sufficient length and size and make sure it is ade quately secured to your boat Some boats are equipped or can be fit ted with a specially designed tow ing mechanism It can become a hazard should someone fall on it Don t Forget Ride smart from the start and we all win 30 ___________ SAFETY INFORMATION ______...

Page 33: ...Tie boat securely to the fueling pier Use bilge blower for a minimum of 5 minutes Turn off bilge air blower bilge pump and any other devices that could produce a spark Ensure engine cover is closed to prevent fumes from entering the engine compartment Have a fire extinguisher close at hand Insert the spout into the filler neck Pour fuel slowly so that air can es cape from the tank and prevent fuel...

Page 34: ...ur boat They will check for compliance with safety standards and required safety equipment You may voluntarily consent to one of these inspections and you are allowed time to make corrections without prosecu tion Check with the appropriate state agency or the Coast Guard Auxiliary for details 32 ___________ SAFETY INFORMATION ___________ ...

Page 35: ...AT U S Foundation at 1 800 336 BOAT 2628 or in Virginia 1 800 245 BOAT 2628 for a course schedule in your area Also contact the local U S Coast Guard Auxiliary or Power Squadron Flotilla for the time and place of their next scheduled class A boating safety course is rec ommended and may be required in your province or state ____________ SAFETY INFORMATION ___________ 33 ...

Page 36: ...er should monitor the location of the towrope when participating in water sports A slack tow rope can become entangled with person s or objects in the boat or in the water particularly when making a tight turn or circling and cause serious personal injury Everyone participating in a water sport should observe these guidelines Allow only capable swimmers to take part in any water sport Always wear ...

Page 37: ... boat will overtake a person who falls in the water 60 m 200 ft in front of your boat in about 5 sec onds Shut engine off and remove ignition key when anyone is in the water nearby Stay at least 45 m 150 ft away from areas marked by a diver down float F00A2MY DIVER DOWN FLOAT WARNING Avoid Personal Injury Do not al low anyone near the jet pump or intake grate even when the en gine is off Items suc...

Page 38: ...ater and swinging CUT MOTOR Finger drawn across throat STOP Hand up palm forward policeman style SKIER OK AFTER THE FALL Hands clenched together overhead PICK ME UP OR FALLEN SKIER WATCH OUT One ski extended vertically out of water SKIING SIGNALS For more information about water skiing please contact the American Water Ski Association 1251 Holy Cow Road Polk City FL 33868 1 863 324 4341 INTERNET W...

Page 39: ...VEHICLE INFORMATION _____________________ 37 ...

Page 40: ... and legally numbered Due to space availability for proper display of registration number refer to the following illustration for location The registration number must appear on each side of the boat 1 lmo2007 003 001_a TYPICAL 1 Registration number location 38 ______________________ ...

Page 41: ...dealer Please read the following labels carefully before operating your boat 50 44 47 19 23 15 47 35 43 50 46 21 47 20 15 23 49 20 23 15 20 21 34 15 28 23 19 47 49 22 36 49 29 lmo2007 003 091_c 230 CHALLENGER 44 47 19 45 23 15 35 43 47 46 21 23 47 20 15 23 49 20 49 23 15 20 34 19 28 15 23 19 45 47 22 49 57 29 36 57 lmo2007 003 092_c 230 WAKE _____________________ 39 ...

Page 42: ...TEGORY C PERSONS OR 805 KG 1775 LBS 805 KG 1775 LBS PERSONS GEAR MADE IN U S A BOMBARDIER MOTOR CORPORATION OF AMERICA U S COAST GUARD 12 THIS BOAT COMPLIES WITH U S AND CANADIAN COAST GUARD SAFETY STANDARDS IN EFFECT ON THE DATE OF CERTIFICATION MAXIMUM CAPACITIES BOAT DESIGN CATEGORY C PERSONS OR XXX KG XXXX LBS MADE IN U S A BOMBARDIER MOTOR CORPORATION OF AMERICA XXX KG XXXX LBS PERSONS GEAR l...

Page 43: ...Label 4 WARNING F13L1MY Label 5 F13L1SY WARNING Label 6 F13L1NY WARNING Label 7 F13L1OY WARNING Label 8 WARNING F13L1TY Label 9 lmo2007 002 001_en _____________________ 41 ...

Page 44: ...NING WAKE TOWER OPTIONAL Label 11 F04LCYY BIMINI TOP OPTIONAL Label 12 Avoid Serious Or Fatal Injury Do Not Occupy Seat When Speed Exceeds 5 M P H F00L3BY WARNING Label 13 F10L3EY Label 14 F21L25L 42 ______________________ ...

Page 45: ...el 16 lmo2007 002 002_en Label 17 CAUTION Use caution when operating door Hand will contact vehicle structure during operation Latch door in both the open and closed position at all times lmo2007 003 098_en _____________________ 43 ...

Page 46: ...ty purposes or to trace the boat in the event of theft Hull The Hull Identification Number H I N is located on the right side of the tran som lmo2007 003 002_a TYPICAL 1 Hull Identification Number H I N Engines The Engine Identification Number E I N is located on the upper crankcase on MAGNETO side of each engine F09D0RY 1 1 Engine Identification Number E I N 44 ______________________ ...

Page 47: ...s equipment do not apply or are optional on some models In these cases their reference numbers are deliberately missing in the illustrations Cockpit View 23 45 3 26 7 8 9 57 4 54 13 53 13 11 12 10 11 55 2 5 6 45 51 1 lmo2008 006 010_a TYPICAL _____________________ 45 ...

Page 48: ...20 15 23 49 20 23 15 20 21 34 15 28 23 19 47 49 22 36 49 29 lmo2007 003 091_c 230 CHALLENGER 44 47 19 45 23 15 35 43 47 46 21 23 47 20 15 23 49 20 49 23 15 20 34 19 28 15 23 19 45 47 22 49 57 29 36 57 lmo2007 003 092_c 230 WAKE 46 ______________________ ...

Page 49: ...33 39 31 27 23 52 51 30 33 lmo2007 003 093_b 230 CHALLENGER 31 39 33 33 30 44 51 52 23 27 lmo2007 003 094_b 230 WAKE _____________________ 47 ...

Page 50: ...39 41 40 37 42 14 40 17 37 39 41 18 24 25 26 23 51 52 51 23 32 38 29 16 lmo2007 003 095_b 230 CHALLENGER 48 ______________________ ...

Page 51: ...56 29 39 41 37 42 40 14 17 40 37 41 39 18 24 25 26 38 32 23 56 51 51 55 23 44 32 16 52 lmo2007 003 096_b 230 WAKE _____________________ 49 ...

Page 52: ...Jacks 27 Bow Storage Compartment 28 Deck Storage Compartment 29 Rear Storage Compartment engine cover 30 Jet Pump Water Intakes 31 Bow Lights Socket 32 Stern Light Socket 33 Mooring Cleats 34 Deck 35 Fuel Tank Cap 36 Deck Drain 37 Flushing Connectors 38 Ventilation Ducts 39 Bow Stern Eyelets 40 Jet Pump Nozzles 41 Reverse Gates 42 Scupper Valve 43 Fuel Tank Vent 44 Water Sport Towing Attach ments ...

Page 53: ...ediately Always attach the safety lanyard to the operator s Personal Flotation Device and snap the key to the DESS post to be able to start each engine F09L06Y 1 2 3 TYPICAL 1 Safety lanyard 2 Secure lanyard clip to PFD 3 Snap key to DESS post WARNING Directional control is reduced when throttle is decreased and lost when engine is off Always remove DESS key when boat is not in operation WARNING D...

Page 54: ...many positions Push and hold button at the base of the steering column to adjust steer ing wheel vertically Release button when adjusted to the desired position lmo2007 003 011_a PUSH AND HOLD BUTTON TO ADJUST STEERING WHEEL 1 Button 3 Throttle Shifter Lever Throttle Lever When pushed forward the boat accel erates When fully pulled back en gines return to idle speed and the boat is gradually stopp...

Page 55: ...or starboard engine Starting WARNING Engine exhaust fumes contain car bon monoxide CO which can ac cumulate in and around the boat under bimini top in cockpit etc CO can be harmful or fatal if in haled Assure there is adequate ventilation whenever running en gine s Shifter must be in neutral position and the DESS key must be on the DESS post to allow starting engines To start engines press and hol...

Page 56: ...ON position when a manual operation of the bilge pump is required after cleaning storage etc Turn switch to OFF when finished CAUTION Do not operate for a pro longed time if the bilge is dry bat tery drainage will occur and pump will be damaged The bilge pump may be operated with out the DESS key on its post CAUTION Always turn pump OFF when bilge is dry or before operat ing the engines above idle...

Page 57: ...n this section for location and installa tion 8 Deck Lights Switch Deck Lights Convenient lights to use between sun set and sunrise These lights can as sist passenger when boarding as well as creating a nice ambience lmo2007 003 012 DECK LIGHT Deck Lights Switch A 2 position OFF ON switch F00H1KY DECK LIGHTS SWITCH Press switch to ON position to turn on the deck lights Press switch to OFF position...

Page 58: ...00 to obtain ac tual RPM The gauges are illuminated whenever the navigation lights are used 12 Speedometer 230 Challenger The speedometer indicates the speed of the boat in miles per hour MPH and kilometers per hour km h The gauge is illuminated whenever the navigation lights are used 230 Wake Edition Boat speed will be displayed via the Perfect Pass gauge Please refer to the PERFECT PASS IN STRUC...

Page 59: ... described in the TROUBLESHOOTING section of the PERFECT PASS INSTRUC TION MANUAL as part of your normal PRE OPERATION CHECKS routine in spection 13 Monitoring Gauges F13H05Y 2 4 3 1 TYPICAL 1 Battery 2 Engine 3 Temperature 4 Oil Low Battery Warning Light Before the battery becomes too dis charged to start the engines the volts indicator light will come on When the indicator light is on you should...

Page 60: ...3 Tighten 15 Grab Handles Grab handles provide a handhold for the passengers Although grab handles are provided never perform maneuvers that place a passenger or the driver at risk for being ejected or thrown out of their seat CAUTION Never use the grab han dles to pull anything or to lift the boat Refer to components location illustra tions at the beginning of this section for grab handle locatio...

Page 61: ...atform Keep away from jets or intake grates 19 Passenger Seats Each passenger should be seated while underway WARNING Allow no one to sit on edge of the boat or to stand up while in opera tion Seat grab handles should be used in rough waters Typical Seat Cushion Removal To release pull on front portion of cushion lmo2007 003 072_a TYPICAL PULL ON CUSHION TO RELEASE To remove pull and lift cushion ...

Page 62: ...003 073_a 230 WAKE 1 Side seats Features lmo2007 003 074_b 230 CHALLENGER 1 Storage compartment 2 Storage compartment removable cooler lmo2007 003 073_b 230 WAKE 1 Port side ballast bag storage compartment 2 Storage compartment removable cooler 3 Starboard side ballast bag storage compartment 60 ______________________ ...

Page 63: ...res lmo2007 003 074_d 230 CHALLENGER 1 Storage compartment 2 Engine compartment access cover lmo2007 003 073_d 230 WAKE 1 Storage compartment ballast bags 2 Engine compartment access cover CAUTION Avoid storing any items in ballast compartments that might damage ballast bags CAUTION Ensure to remove all items in ballast compartments be fore filling ballast bags 20 Bow Seats WARNING Avoid serious o...

Page 64: ...007 003 013 TYPICAL PORT SIDE lmo2007 003 014 TYPICAL STARBOARD SIDE To reinstall seat cushion ensure to po sition L bracket first then push seat down to snap into place F14L0OY 1 TYPICAL 1 L bracket 21 Driver Passenger Seat Swivel Adjustment Driver and passenger seat can swivel backward Pull and hold lever on the right side of the seat and swivel seat to the de sired position Release lever after ...

Page 65: ...allows different seating positions for low speeds It does also allow the driver if adjusted in an upright position to stand between the helm and the seat for low speed operation lmo2007 003 070_a TYPICAL LIFT SEAT BOLSTER 1 Seat bolster 22 Sun Deck A convenient space to rest or sun bathe while anchored WARNING Do not start or operate the boat if a person is seated on the sun deck 23 Cup Holders Co...

Page 66: ... 230 CHALLENGER 1 Lower glove box 2 Upper glove box lmo2007 003 019_a 230 WAKE EDITION 1 Glove box 2 Storage compartment NOTE To have access to storage compartment lift seat backrest up ward lmo2007 003 020 STORAGE COMPARTMENT 230 WAKE EDITION 25 AM FM Radio CD Player Refer to manufacturer s guide for complete explanation of features and controls CAUTION Using the AM FM radio CD player for a prolo...

Page 67: ...the battery lmo2007 003 021_b UPPER GLOVE BOX 1 12 volt jack lmo2007 003 022_a TYPICAL RH SIDE OF DRIVER S CONSOLE 1 12 volt jack 27 Bow Storage Compartment WARNING Never leave breakable objects in the bow storage compartment Never operate the boat with the bow storage compartment cover open A large convenient storage compart ment for anchor PFD s towels etc To open lift the latch ring and open co...

Page 68: ...t cover before getting underway 29 Rear Storage Compartment engine cover Convenient rear storage location for carrying large personal articles Ideal location for spare Personal Flotation Device PFD towels lunch etc The latch handle is located inside the glove box storage compartment lmo2008 006 016_a 230 CHALLENGER 1 Latch handle lmo2008 006 003_a 230 WAKE EDITION 1 Latch handle Pull and hold latc...

Page 69: ...en firmly close stor age compartment cover to relatch 30 Jet Pump Water Intakes Water is drawn up by the impeller through these openings minimiz ing entry of foreign objects into the propulsion system lmo2008 006 002_a TYPICAL BOTH SIDES 1 Jet pump water intakes WARNING Keep away from intake grates while engine s is are on Items such as long hair loose clothing or personal flotation device straps ...

Page 70: ...GE CLIP Models Equipped with Tower An additional light is provided on top of the wake tower To set upright re lease light by turning button counter clockwise When completed turn button clock wise to secure in position lmo2007 003 027_a 1 Stern light 2 Button All Models CAUTION Using the stern light for a prolonged time when the engine is not running will discharge the battery Installation Lift con...

Page 71: ...nd clear 35 Fuel Tank Cap Unscrew the cap counterclockwise to allow fuel tank filling Fully tighten when finished WARNING Never use a lit match or open flame to check fuel level WARNING Always stop the engines before re fueling Fuel is flammable and ex plosive under certain conditions Always work in a well ventilated area Do not smoke or allow open flames or sparks in the vicinity Fu el tank may b...

Page 72: ...Ducts The ventilation ducts allow air to flow to ventilate engine compartment and supply air to engine Never obstruct ventilation ducts 39 Bow Stern Eyelets Bow Eyelet Eyelets can be used for mooring tow ing and as a tie down point during transportation lmo2007 003 008_a 1 Bow eyelet Stern Eyelets Eyelets can be used for mooring tow ing and as a tie down point during transportation lmo2007 003 009...

Page 73: ...front of this guide WARNING Teak Surfing is extremely dan gerous to participants due to their proximity to the rear of the boat where direct contact with the ex haust fumes from the boat engine is the highest Carbon monox ide poisoning can occur and result in mental disorientation dizziness drowsiness and loss of conscious ness The combination of carbon monoxide exposure and non use of a life jack...

Page 74: ...intended to be folded or removed WARNING Pulling a tube skier or wakeboard er makes the boat handle different ly and requires greater skill Un less absolutely necessary do not make tight sharp turns Keep a safe distance from docks swim mers other craft or objects Be ad vised that serious injury can result if the tow rope becomes slack dur ing a tight turn or when circling The rope could become wra...

Page 75: ... filling ballast bags Open thru hull valve s port and or starboard located in the engine com partment NOTE Handle will be in the vertical position when valve is open CAUTION Failure to open valve will cause damage to the pump compo nents lmo2008 006 007_a THRU HULL VALVES OPEN POSITION 1 Starboard bag 2 Port bag PORT STARBOARD or both seat cushions should be removed and bags monitored while fillin...

Page 76: ... each other for a long period of time we recommend watching for this matter If a leak occurs stop the ballast pump immediately and close the thru hull valve De tect and repair leak before using the system again lmo2007 003 033_a TYPICAL 1 Thru hull fitting Select the middle position on ballast switch when the ballast bag is full or filled to the desired level lmo2007 003 010_d SELECT THE MIDDLE OF...

Page 77: ...vehicle lmo2007 003 034_a TYPICAL THRU HULL VALVE 1 Close position WARNING Never tow a boat with water re maining in the ballast bags The weight of ballast increases the load on the trailer the axle and the tires which could lead to prema ture wear or failure This also con tributes to reduce the stability of your vehicle on the road by raising the center of gravity of the trailer Always completely...

Page 78: ...op not shown If so Equipped The bimini top is convenient for pro tection against inclement weather or sunshine WARNING Avoid body contact with bimini top Hold down straps are under ten sion Do not use bimini top as a sup port Operate boat only at low speeds if bimini top is in use Top can break or dislodge caus ing a risk of personal injury or interference with boat opera tion Opening Bimini Top U...

Page 79: ...at detach sup port poles from their brackets and fold poles towards bimini top frame NOTE Additional shorter support poles are provided with the boat if a lower closed position of the bimini top is desired simply use the appropriate poles lmo2007 003 081_b Step 1 Push on locking device Step 2 Slide support pole out Gently lay down bimini top on boat Position the protective cover so that the zipper...

Page 80: ...tation for proper positioning 49 Storage Nets Located at the rear and at the front of the boat these storage areas provide quick easy access for additional arti cles WARNING Never leave any heavy or break able objects in the storage nets lmo2007 003 040_a TYPICAL 50 Cockpit Table 230 Challenger SE Models Conveniently stored inside the rear storage compartment cover lmo2007 003 041_a COCKPIT TABLE ...

Page 81: ...d electrically by using the appropriate button on the driver s console lmo2007 003 043_a TYPICAL 3 POSITION SWITCH 1 PORT side windshield 2 STARBOARD side windshield 3 Windshield UP 4 OFF position 5 Windshield DOWN 52 Walk Thru Door Windshield CAUTION Use caution when operating door Hand will contact vehicle struc ture during operation Latch door in the open and closed position at all times For yo...

Page 82: ...ed MANUFAC TURER S INSTRUCTION SHEET for depth finder operation lmo2007 003 054 54 AM FM Radio CD Player Remote Control 230 Challenger SE 230 Wake Edition A remote control for the AM FM Radio CD Player is included as stan dard equipment and is located on the dashboard Please refer to included MANUFAC TURER S INSTRUCTION SHEET for remote control operation lmo2007 003 053 55 Speaker System P A Handy...

Page 83: ...ed loop heating system that can be used when the engines are running to heat up cockpit area or recreational activi ties users when needed Use the 3 position switch on the LH side of driver s console CAUTION Using the heating sys tem fan for a prolonged time when the engines are not running will dis charge the battery lmo2008 006 017_a TYPICAL 1 Heating system switch 2 HI position 3 OFF position 4...

Page 84: ...lmo2007 003 050_a PASSENGER S SIDE 1 Multi purpose heating duct lmo2007 003 051_a HEATING DUCT STRETCHED 82 ______________________ ...

Page 85: ...d Intercooled X 1 X 1 Recommended for optimum performance Recommended Engine Oil 310 HP Naturally Aspirated Engines Use SAE 10W 40 4 stroke motor oil meeting the requirements for API ser vice classification SM SL or SJ Al ways check the API service label on the oil container it must contain at least one of the above standards XP S 10W 40 4 stroke oil P N 219 700 346 sold by authorized Sea Doo Spor...

Page 86: ...n a trailer block the wheels and raise the bow slightly with the trailer jack if so equipped until the bumper rail is level Install a garden hose to the flushing connector Refer to EXHAUST SYS TEM FLUSHING in STORAGE AND PRESEASON PREPARATION and fol low the procedure CAUTION Never run engine s without supplying water to the ex haust systems when boat is out of water Failure to supply water to the...

Page 87: ...ning corrosion inhibitors specifi cally for internal combustion aluminum engines NOTE When available it is recom mended to use biodegradable an tifreeze compatible with internal com bustion aluminum engines This will contribute to protecting the environ ment Cooling system must be filled with wa ter and antifreeze solution 50 wa ter 50 antifreeze BRP sells premixed coolant with freez ing protectio...

Page 88: ...y with the trailer jack if so equipped until the bumper rail is level Add coolant to have the level between marks as required Use a funnel to avoid spillage Do not overfill Properly reinstall and tighten filler cap NOTE A cooling system that fre quently requires coolant indicates leaks or engine problems See an au thorized Sea Doo Sport Boat dealer 86 ______________________ ...

Page 89: ...ch engine be fore continuous operation at full throt tle To achieve a good break in throttle lever should not be advanced more than 3 4 opening however brief ac celeration and speed variations con tribute to a good break in CAUTION Continued wide open throttle runs and prolonged cruis ing without speed variations should be avoided This can cause engine damage during the break in period NOTE Never ...

Page 90: ...ty equipment required by local laws Some of the following items may not have been previously covered in this guide however they will be described in the MAINTENANCE INFORMATION or SPE CIAL PROCEDURES section Please refer to these portions to have more de tailed information WARNING Engines should be off and the DESS key must always be removed from DESS post before verifying any of the following Onl...

Page 91: ...ge pump Check operation DESS post and engine start stop switches Check operation Mandatory safety boating equipment Check operation Storage compartment covers Ensure they are closed and latched Engines oil level Ensure proper level is in each engine Refill as needed Cooling system coolant level Ensure proper level is in each engine Refill as needed Sacrificial anodes Verify condition replace when ...

Page 92: ...ngines are still hot Fire Extinguisher Make sure fire extinguisher is full in good condition and well secured Steering System Have another person help check steer ing operation for free movement When the steering is centered the jet pump nozzles should be in the straight ahead position Ensure the jet pump nozzles pivot easily while steering is turned WARNING Check operation of steering and corresp...

Page 93: ...ate properly Start and stop each engine using each switch individually WARNING If engines do not shut off when pushing engine start stop switches or by disconnecting the DESS key from the DESS post do not oper ate the boat further see an autho rized Sea Doo Sport Boat dealer Only start boat once all items have been checked and operate proper ly Storage Compartment Covers Ensure they are closed and...

Page 94: ...ifter lever is pushed for ward the boat moves forward Pulled back in the reverse position the boat moves backwards The middle posi tion is neutral and the boat is at the minimum thrust for most conditions Neutral and reverse are achieved by means of gates which are installed on the jet pump venturi housings These gates direct the water flow to obtain the desired direction WARNING When the shifter ...

Page 95: ...NING Throttle must be applied and steer ing turned to change the direction of the boat at speed Steering effi ciency will differ depending on the number of passengers load and water conditions A jet propelled boat needs some throt tle applied in order to turn Practice in a safe area applying the throttle and turning away from an imaginary ob ject This is a good collision avoidance practice Using R...

Page 96: ...hull If the depth of the water is less than 90 cm 3 ft and the engine is running the impeller is turning and debris can be drawn from the bottom and damage the propulsion system F04L07Y A A TYPICAL A 90 cm 3 ft Boarding from the Water WARNING Inexperienced riders should prac tice how to get aboard close to shore first before venturing into deep water WARNING Engines should not be running while boa...

Page 97: ... are run ning Attach the safety lanyard to your PFD and snap the DESS key to the DESS post before starting the engine NOTE If you hear beeper signals oth er than 2 short beeps it indicates a particular condition that must be cor rected Refer to chart in the TROU BLESHOOTING section for the mean ing of the coded signal Grip steering wheel with your right hand and place both feet on the floor board ...

Page 98: ...rse or forward as required when approaching a dock then shut off the engines just before coming along side WARNING Directional control is reduced when throttle is decreased and lost when engines are off When close to the dock shut off the engines Beaching CAUTION It is not recommended to run the boat onto the beach Slowly approach the beach and shut off the engines using the DESS key when water de...

Page 99: ...ompartment or in the bilge Additional Care for Foul Water or Salt Water Use When the boat is operated in foul wa ter and particularly in salt water addi tional care must be taken to protect the boat and its components Rinse trailer and boat s hull bilge area with fresh water Flushing the exhaust systems with fresh water is essential to neutral ize corroding effects of salt or other chemical produc...

Page 100: ...ion and vary throttle setting quickly several times Try accelerating again Most of the time debris will escape from the propulsion system Out of water cleaning If the system is still clogged shut off the engine s by removing the DESS key WARNING Always remove the DESS key from the DESS post to prevent acciden tal engines starting before clean ing the jet pumps area From underneath boat manually cl...

Page 101: ...gine Set throttle lever in idle position Set shifter lever in neutral position Install DESS key on DESS post From engine compartment manu ally rotate throttle lever into fully opened position and HOLD F13G02Y 1 TYPICAL 1 Fully open position Ask someone to press the start stop switch to crank engine while still HOLDING the throttle lever in fully opened position The drowned mode is now on Crank eng...

Page 102: ...park plug smr2006 016 030_a 1 Ignition coil 2 Spark plug Install new spark plugs if available or dry spark plugs using a rag Reinstall spark plugs and ignition coils Reconnect ignition coil connector NOTE After installation ensure the seal seats properly with the engine top surface Start engine s as explained above If engine s continue to flood see an au thorized Sea Doo Sport Boat dealer CAUTION ...

Page 103: ... sult in damage to the engines If your Sea Doo Sport Boat must be towed in water and you do not have hose pinchers be sure to stay well below the maximum towing speed of 24 km h 15 MPH Snugly install the hose pinchers on the water supply hoses as shown for each engine F09D0TY 1 TYPICAL 1 Hose pincher CAUTION When finished towing the boat hose pinchers must be removed before operation Failure to do...

Page 104: ...be heard which indicate the system is ready again to allow engine starting 3 Wrong key Use the DESS key that has been programmed for the boat If it does not work refer to an authorized Sea Doo Sport Boat dealer 4 Dirty DESS key Clean 5 Improper operation of Interface or defective wiring harness Refer to an authorized Sea Doo Sport Boat dealer 4 SHORT BEEPS while pressing Start Stop switch es with ...

Page 105: ... WHEN INSTALLING THE DESS KEY ON DESS POST 1 Main battery cut off switch is turned OFF Verify and turn ON 2 Battery discharged or missing Charge or install new battery WARNING See your authorized Sea Doo Sport Boat dealer to have the battery charged or replaced Do not charge or boost the battery while installed in the en gine compartment Electrolyte is poisonous and capable of causing severe burns...

Page 106: ...INE in SPECIAL PROCEDURES 4 Fouled defective spark plugs Replace Engine Misfires Runs Irregularly WEAK SPARK 1 Fouled worn spark plugs Replace 2 Faulty ignition component Refer to an authorized Sea Doo Sport Boat dealer LEAN FUEL MIXTURE 1 Fuel Level too low stale or water contaminated Siphon and or refill 2 Fuel filter clogged or water contaminated Refer to an authorized Sea Doo Sport Boat dealer...

Page 107: ...aler 2 Overheated engine s See ENGINE OVERHEATS above WEAK SPARK 1 Fouled worn spark plugs Replace Engine Pinging or Knocking 1 Poor quality gasoline low octane Use well known quality and recommended gasoline 2 Spark plug heat range too high Use recommended spark plugs Engine Lacks Acceleration or Power 1 Weak spark incorrect fuel mixture Refer to ENGINE MISFIRES above 2 Water in fuel Siphon and r...

Page 108: ...oise from Propulsion System 1 Weeds or debris jammed around impeller Clean and check for damage 2 Damaged impeller shafts or drive shafts Refer to an authorized Sea Doo Sport Boat dealer 106 _____________________ ...

Page 109: ...ally aspirated OR Supercharged intercooled Maximum HP RPM 50 RPM Naturally aspirated 7300 Supercharged intercooled 8000 COOLING Type Liquid cooled Closed circuit see also EXHAUST SYSTEM Coolant Ethylene glycol and distilled water 50 50 Use premix coolant from BRP or a coolant specially formulated for aluminum engines ELECTRICAL Magneto generator output 360 W 6000 RPM Ignition system type DI Digita...

Page 110: ...ion 10 A Fuses EFB F6 Gauges 2 A F1 Accessories 10 A F2 Radio 10 A F3 Blower 10 A F4 Bilge pump 3 A F5 NAV lights 3 A Fuses VCM F6 Courtesy lights 5 A Charging system 2 x 30 A EFB 2 x 15 A Blower motor 2 x 5 A Automatic bilge pump 3 A Radio memory 1 A VCM 2 x 20 A Retractable windshield option 2 x 15 A Heating unit Wake 10 A Ballast pump Wake 2 x 20 A Fuses boat Perfect Pass Wake 5 A 108 _________...

Page 111: ...h America 92 RON PROPULSION Jet pump type Axial flow single stage Jet pump grease Jet pump bearing grease P N 293 550 032 sold by BRP Transmission Direct drive Pivoting angle of direction nozzle 20 Minimum required water level for jet pump s 90 cm 3 ft underneath the lowest rear portion of hull DIMENSIONS Overall length 7 16 m 23 ft 6 in Beam 2 67 m 8 ft 9 in Draft 30 5 cm 12 in Challenger 1519 kg...

Page 112: ...5 8 U S qt total Fuel tank including reserve 166 L 44 U S gal MATERIALS Hull Composite FRP Fuel tank Polyethylene Seat Base Polyethylene Foam Polyurethane 1 Recommended Exide R 24 130 12 V 25 A h 130 minutes reserve or R 24 160 160 minutes or equivalent BRP reserves the right to make changes in design and specifications and or to make additions to or improvements in its products without imposing a...

Page 113: ...MAINTENANCE INFORMATION _____________________ 111 ...

Page 114: ...n authorized Sea Doo Sport Boat dealer This inspection will also provide the opportunity to discuss any unanswered questions you may have en countered during the first hours of operation We recommend that this inspection be signed by an authorized Sea Doo Sport Boat dealer Date of 10 hour inspection Authorized dealer signature Dealer code 112 _____________________ ...

Page 115: ...e gear shaft and lock washer if so equipped I D Supercharger slipping moment if so equipped I D 2 Replace for storage period or after 100 hours of use whichever comes first EXHAUST SYSTEM Exhaust system fasteners hoses and components condition 3 I I I D Exhaust system flushing 5 6 O Leak from exhaust system components such as rust and or black streaking water leaks or corroded cracked fittings I O...

Page 116: ...is highly recommended after every 10 hours of use Failure to perform lubrication will result in damage to the throttle body AIR INTAKE SYSTEM Air intake silencer fit tightness I I O ELECTRICAL SYSTEM Spark plug 3 I I R D Electrical connections and fastening ignition system starting system fuel injectors etc I I D ECM and VCM connectors visual inspection without disconnecting I 1 O EMS fault code r...

Page 117: ...rst more often in salt water use HULL BODY Ride plate and water intake grate Daily inspection O Windscreen and fasteners I I I O Ride shoes condition I I O Storage compartment cover locks 1 I L O Deck drains scupper valve Daily inspection O Drain plug inside bilge check for obstructions I I O Hull Daily inspection O D Ski wakeboard post and fasteners I I O Towing tower ensure all mounting points a...

Page 118: ...te your boat prudently and have fun Don t forget that all per sons must assist other boaters in an emergency Engine Emissions Information Maintenance replacement or re pair of the emission control devices and systems may be performed by any marine SI spark ignition engine repair establishment or indi vidual Manufacturer s Responsibility Beginning with 1999 model year engines manufacturers of marin...

Page 119: ...POSTAL MAIL 1200 Pennsylvania Ave NW Mail Code 6403J Washington D C 20460 FOR ALL COURIER SERVICES U S Environmental Protection Agency Office of Transportation and Air Quality 1310 L Street NW Washington D C 20005 INTERNET WEB SITE http www epa gov otaq E MAIL otaqpublicweb epa gov WARNING Only perform procedures as de tailed in this guide It is recom mended that the assistance of an authorized Se...

Page 120: ...y check and tighten the mounting nuts between the seat slide and the seat bottom lmo2007 003 015_e TYPICAL 1 Mounting nuts Electrical Connections As necessary apply dielectric grease on battery posts and all exposed cable connectors including stern light con nectors on mast and boat as needed CAUTION Do not lubricate connec tors of the VCM Vehicle Control Module the EFB Engine Fuse Block and the E...

Page 121: ...veral times to distribute lubricant Reverse Gates Lubricate pivoting points and mecha nism on both sides of each gate Compartment Cover Cylinders Lubricate rod of cylinders Throttle Lever Cables Move the throttle lever forward and rearward once It must operate smoothly Refer to an authorized Sea Doo Sport Boat dealer if adjust ment is necessary WARNING Do not alter or tamper with throttle cables a...

Page 122: ...tion reverse gates should be in downward position Refer to an authorized Sea Doo Sport Boat dealer if an adjustment is necessary WARNING Ensure the shifter lever operate freely Deck Drain Remove any obstructions from deck drain outlet Fuses Fuse Inspection Removal Check fuse condition and replace it if necessary To remove fuse from holder pull fuse out Check if filament is melted 1 2 A15E0KA 1 Fus...

Page 123: ...F04H63Y 1 TYPICAL 1 Slide cover tabs each side of fuse then pull fuse out F06H1TY 1 2 TYPICAL 1 Fuse cover 2 Use these tabs as a fuse puller _____________________ 121 ...

Page 124: ...A F4 Bilge pump 3 A F5 NAV lights Vehicle Control Module VCM 5 A F6 Courtesy lights Underneath driver s console 3 A Automatic bilge pump 1 A Radio memory 2 x 20 A VCM 2 x 15 A Retractable windshield option 10 A Heating unit Wake Fuse box 2 x 20 A Ballast pump Wake Behind main battery cut off switch 5 A Perfect Pass Wake Behind driver s console 2 x 5 A Blower motor Near blower motor engine compartm...

Page 125: ...003 068_a INSIDE STORAGE COMPARTMENT 1 Main Battery Cut Off Switch 2 Fuse box Bilge Air Blower Verify bilge air blower for proper oper ation lmo2007 003 066_a TYPICAL 1 Blower duct WARNING If bilge blower does not operate properly refer to an authorized Sea Doo Sport Boat dealer before starting the boat Navigation Light Bulb Replacement Bow and Stern Light Unscrew lens counterclockwise and pull it...

Page 126: ... can be caused by stray electric currents from shorepower installations improperly grounded AC lines and circuits and poorly insulated DC powered equip ment from boats moored nearby Corrosion is accelerated when electric current is present Sacrificial anodes are attached to cer tain parts of this boat to reduce cor rosion The anode corrodes rather than the part to which the anode is at tached Chan...

Page 127: ...ove any pos sible fuel oil electrolyte deposits and mildew Occasionally wash the body with hot water and soap only use mild deter gent Remove any marine organisms from engines and or hull Apply non abrasive wax CAUTION Never clean fiberglass and plastic parts with strong de tergent degreasing agent paint thinner acetone etc Wash windscreen with Heavy Duty Cleaner P N 293 110 001 and water For fine...

Page 128: ... to prevent fuel deterioration and fuel system gumming Follow stabi lizer manufacturer s instructions for proper use CAUTION Fuel stabilizer should be added before engine lubrication to protect fuel system components against varnish deposits Fill up fuel tank completely Ensure there is no water inside fuel tank CAUTION Should any water be trapped inside fuel tank severe in ternal damage will occur...

Page 129: ...cooler and or exhaust system Make sure engine s operates during entire procedure WARNING Perform these operations in a well ventilated area Certain compo nents in the engine compartment may be very hot Direct contact may result in skin burn Do not touch ant electrical part or jet pump area when engine is run ning WARNING When operating the engines while the boat is out of the water the heat exchan...

Page 130: ...nector adapter after operation if used Leave all compartments open to air dry Engine Internal Lubrication Connect a garden hose to cool the exhaust system as explained in EX HAUST SYSTEM FLUSHING above Bring engine s to normal operating temperature CAUTION Properly follow the in structions given in the EXHAUST SYSTEM FLUSHING procedure Close the water tap then stop the en gine Open the engine comp...

Page 131: ...install them NOTE After installation ensure the seal seats properly with the engine top surface Reinstall ignition coils Reconnect ig nition coil connectors To reinstall engine cover remove dip stick push engine cover downward until it snaps Reinstall dipstick NOTE It is recommended to fog the engine valves with XP S Lube lubricant Contact your authorized Sea Doo Sport Boat dealer Intercooler and ...

Page 132: ...n tifreeze into the exhaust manifold Reconnect the upper water out let hose and secure with existing clamp CAUTION It is highly recommend ed to pour antifreeze into the in tercooler and exhaust manifold Failure to do so may cause severe damage to these components CAUTION Use only undiluted an tifreeze 100 concentration The premixed antifreeze available from BRP is NOT suitable for this partic ular...

Page 133: ...e or ganisms from the hull CAUTION Never clean appar ent fiberglass and plastic parts with strong detergent degreasing agent paint thinner acetone etc Stains may be removed from seats and fiberglass with Knight s Spray Nine or the equivalent If repairs are needed to the body or to the hull contact your autho rized Sea Doo Sport Boat dealer For paint touch up to mechanical parts use BRP spray paint...

Page 134: ...e the PERIODIC INSPECTION CHART at the beginning of MAIN TENANCE INFORMATION section and refer to the PRESEASON column Since technical skills and special tools are required some operations should be performed by an authorized Sea Doo Sport Boat dealer WARNING Observe all WARNINGS and CAU TIONS mentioned throughout this guide which are pertinent to the item being checked When com ponent conditions ...

Page 135: ...WARRANTY INFORMATION _____________________ 133 ...

Page 136: ...evious owner will render this warranty null and void 2 EXCLUSIONS ARE NOT WARRANTED The following are not warranted under any circumstances Replacement of parts due to normal wear and tear Routine maintenance parts and services including but not limited to adjust ments oil lubricant and coolant changes spark plug replacement water pumps and the like Damage caused by improper or lack of maintenance...

Page 137: ...AL RIGHTS WHICH MAY VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE Neither the distributor any BRP dealer nor any other person has been authorized to make any affirmation representation or warranty regarding the product other than those contained in this limited warranty and if made shall not be enforce able against BRP BRP reserves the right to modify this warranty at any time being understood ...

Page 138: ...ort Boat under this warranty does not extend the life of this limited warranty beyond its original expiration date 5 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only if each of the following conditions has been fulfilled a The 2008 Sea Doo Sport Boats must be purchased as new and unused by its first owner from a BRP distributor dealer authorized to distribute Sea Doo S...

Page 139: ...replac ing such parts with new genuine BRP parts without charge for parts and labor at any authorized BRP dealer during the warranty coverage period BRP reserves the right to improve or modify products from time to time without assuming any obligation to modify products previously manufactured 8 TRANSFER If the ownership of a product is transferred during the warranty coverage period this warranty...

Page 140: ...or call the appropriate number below In Canada BOMBARDIER RECREATIONAL PRODUCTS INC Consumer Services Group 75 J A Bombardier Street Sherbrooke Québec J1L 1W3 Tel 819 566 3366 In USA BRP US INC Consumer Services Group 7575 Bombardier Court Wausau WI 54401 Tel 715 848 4957 In Canada products are distributed and serviced by Bombardier Recreational Products Inc 2007 Bombardier Recreational Products I...

Page 141: ...ureted two stroke engines saving money and resources Longer Emission Warranty Protects consumer for worry free operation One Star Low Emission The one star label identifies personal watercraft outboard stern drive and in board engines that meet the Air Resources Board s Personal Watercraft and Out board marine engine 2001 exhaust emission standards Engines meeting these standards have 75 lower emi...

Page 142: ...me listed below provided there has been no abuse neglect or improper maintenance of your Sport Boat engine Your emission control system may include parts such as the fuel injection system the ignition system and catalytic converter Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists BRP will repair your Sport Boat engine at no cost...

Page 143: ...art The BRP Operator s Guide provided contains written instructions for the proper maintenance and use of your sport boat All emission warranty parts are warranted by BRP for the entire warranty period of the sport boat unless the part is scheduled for replacement as required maintenance in the Operator s Guide Emission warranty parts that are scheduled for replacement as required main tenance are...

Page 144: ...y cov erage if your engine s or a part has failed due to abuse neglect improper main tenance or unapproved modifications You are responsible for presenting your engine to an authorized BRP Dealer as soon as a problem exists The warranty repairs will be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities or for...

Page 145: ...Guide Damage resulting from removal of parts improper repairs service mainte nance or modification or use of parts or accessories not manufactured or approved by BRP which in its reasonable judgment are either incompatible with Sport Boats or adversely affect its operation performance or durability or resulting from repairs done by a person that is not an authorized BRP distributor dealer Damage c...

Page 146: ...imited warranty will be in effect from the date of delivery to the first retail consumer or the date the Sport Boat is first put to use whichever occurs first for a period of TWELVE 12 CONSECUTIVE MONTHS for private recreational use except for the deck and hull fiberglass structure are covered for SIXTY 60 CONSEC UTIVE MONTHS FOUR 4 CONSECUTIVE MONTHS for commercial use except for the deck and hul...

Page 147: ...r it The customer must also present to the authorized BRP Distributor Dealer proof of purchase of the product and must sign the repair work order prior to starting the repair in order to validate the war ranty repair All parts replaced under this limited warranty become the property of BRP 7 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion repair ing par...

Page 148: ...please contact our European office BRP EUROPE N V Consumer Service Center Skaldenstraat 125 9042 Gent Belgium Tel 32 9 218 26 00 For Scandinavian countries please contact our Finland office BRP FINLAND OY Service Department Ahjotie 30 Fin 96320 Rovaniemi Finland Tel 358 16 3208 111 For all other countries please contact your local distributor or our North America office BOMBARDIER RECREATIONAL PRO...

Page 149: ... Damage resulting from removal of parts improper repairs service mainte nance or modification or use of parts or accessories not manufactured or approved by BRP which in its reasonable judgment are either incompatible with Sport Boats or adversely affect its operation performance or durability or resulting from repairs done by a person that is not an authorized BRP distributor dealer Damage caused...

Page 150: ... to the first retail consumer or the date the product is first put into use whichever occurs first and for a period of TWENTY FOUR 24 CONSECUTIVE MONTHS for private use owners and TWELVE 12 CONSECUTIVE MONTHS for commercial use owners The repair or replacement of parts or the performance of service under this war ranty does not extend the life of this warranty beyond its original expiration date N...

Page 151: ...he property of BRP Note that the notification period is subject to the applicable national or local leg islation in your country 7 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion repair ing parts found defective under normal use maintenance and service or replac ing such parts with new genuine sport boat parts without charge for parts and labor at any a...

Page 152: ...ase contact our European office BRP EUROPE N V Consumer Service Center Skaldenstraat 125 9042 Gent Belgium Tel 32 9 218 26 00 For Scandinavian countries please contact our Finland office BRP FINLAND OY Service Department Ahjotie 30 Fin 96320 Rovaniemi Finland Tel 358 16 3208 111 For all other countries please contact your local distributor or our North America office BOMBARDIER RECREATIONAL PRODUC...

Page 153: ...ddd2009 001 The EC Declaration of Conformity does not appear in this version of the Operator s Guide Please refer to the printed version that was delivered with your vehicle EN ...

Page 154: ...lus control carried out on the responsibility of a competent body Directive 89 336 CEE of the council relating to electromagnetic compatibility Competent body UTAC Autodrome de Linas Montlhéry B P 212 91311 Montlhéry cedex France Internal production control plus control carried out on the responsability of a notified body Directive 2003 44 EC of the European Parliament and of the council relating ...

Page 155: ...rthy organiza tions may be permitted to use the coordinates of our clients to promote quality products and services If you prefer not to have your name and address released please let us know by writing to the address below In Canada BOMBARDIER RECREATIONAL PRODUCTS INC Warranty Department 75 J A Bombardier Street Sherbrooke Québec J1L 1W3 Fax Number 819 566 3590 In USA BRP US INC Warranty Departm...

Page 156: ...154 _____________________ ...

Page 157: ...the event that your boat is stolen you should notify your area s distributor warranty department of such We will ask you to provide your name address phone number Hull Identification Number and date it was stolen In North America Other countries in the world BOMBARDIER RECREATIONAL PRODUCTS INC Warranty Department 75 J A Bombardier Street Sherbrooke Québec J1L 1W3 Canada BRP EUROPEAN DISTRIBUTION ...

Page 158: ...156 _____________________ ...

Page 159: ...hase Date YEAR MONTH DAY Warranty Expiry Date YEAR MONTH DAY To be completed by the dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE F00A35L Please verify with your selling dealer to ensure your SEA DOO sport boat has been registered with BRP ...

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