Sea-doo 1997 GSI, Shop Manual

Page: 319 / 372

Section 12 TECHNICAL DATA
Sub-Section 02 (GS AND GSI MODELS)
12-02-5
TIGHTENING TORQUES GS (5621) GSI (5622)
EN
GINE
Exhaust manifold screw 24 N•m (17 lbf•ft) (4)
Magneto flywheel nut 145 N•m (107 lbf•ft) (1)
Flywheel (PTO side) 110 N•m (81 lbf•ft) (5)
Crankcase screws M8 24 N•m (17 lbf•ft) (3) (4)
M10 40 N•m (30 lbf•ft) (3) (4)
Crankcase/engine support nuts 35 N•m (26 lbf•ft) (1)
Engine mount/hull 25 N•m (18 lbf•ft) (1)
Cylinder head screws 24 N•m (17 lbf•ft) (1) (4)
Crankcase/cylinder screws 24 N•m (17 lbf•ft) (1) (4)
Tuned pipe nut 25 N•m (18 lbf•ft) (1)
Tuned pipe fixation screws 25 N•m (18 lbf•ft) (1)
Flame arrester screws 10 N•m (88 lbf• in ) (1)
Magneto housing cover screws 9 N•m (80 lbf• in ) (5)
Starter mounting screws 22 N•m (16 lbf•ft) (1)
Starter lock nuts 7 N•m (62 lbf•
in
)
Spark plugs 24 N•m (17 lbf•ft) (5)
JE
T PUMP
Impeller 70 N•m (52 lbf•ft) (2)
Pump/hull nuts 31 N•m (23 lbf•ft) (1)
Venturi/pump housing screws 21 N•m (16 lbf•ft) (1)
VTS ring screws Not applicable 14 N•m (10 lbf•ft) (1)
Pump housing cover screws 4 N•m (35 lbf• in ) (1)
Inlet grate screws 8 N•m (71 lbf• in ) (1)
Riding plate screws 22 N•m (16 lbf•ft) (1)
STEERI
N
G
Cable retaining block bolts 6 N•m (53 lbf• in )
Steering cable/stem arm bolt 3 N•m (26 lbf• in )
Steering stem arm bolts 6 N•m (53 lbf• in )
Handlebar clamp bolts 26 N•m (19 lbf•ft)
Steering cable ball joint (nozzle) 2 N•m (18 lbf• in )
Steering support bolts 15 N•m (11 lbf•ft) (1)
Handlebar grip screw 14 N•m (10 lbf•ft)
ADDITIONAL INFORMATION: apply where indicated; (1) Loctite 242 (blue)
(2) Loctite 271 (red)
(3) Loctite 515
(4) Synthetic grease
(5) Anti-seize lubricant
;
WARNING: Correct torques and use of Loctite must be strictly followed.
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