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I&O manual

6.3 Trial run

6.3.1 Start up the controller and check whether the unit displays a 
fault code. If a fault occurs, remove the fault first, and start the 
unit according to the operating method in the “unit control 
instruction”, after determining that there is no fault existing in the 
unit. 
6.3.2 Conduct trial run for 30 min. When the influent and effluent 
temperature becomes stabilized, adjust the water flow to nominal 
value, to ensure normal operation of the unit. 
6.3.3 After the unit is shut down, it should be put into operation 10 
min later, to avoid frequent start-up of the unit. In the end, check 
whether the unit meets the requirements according to the 
contents in Table 9.1. 

CAUTION

7.   USE

  The unit can control start-up and shut-down of the unit, so 

when the water system is flushed, the operation of the pump 
should not be controlled by the unit. 

  Do not start up the unit before draining the water system 

completely. 

  The target flow controller must be installed correctly. The wires 

of the target flow controller must be connected according to 
electric control schematic diagram, or the faults caused by water 
breaking while the unit is in operation should be the user’s 
responsibility. 

  Do not re-start the unit within 10 min after the unit is shut down 

during trial run.

  When the unit is used frequently, do not cut off the power 

supply after the unit is shut down; otherwise the compressor 
cannot be heated, thus leading to its damages. 

  If the unit is not in service for a long time, and the power 

supply needs to be cut off, the unit should be connected to the 
power supply 12 hours prior to re-starting of the unit, to pre-heat 
the compressor,the pump,the plate heat exchanger and the 
differential pressure value. 

7.1  Use conditions of the unit

ON/OFF button

Menu button, 
for selecting 
functions

Upward, 
downward, 
leftward and 
rightward 
selection buttons

BACK button

UNLOCK button: 
Hold this button 
to unlock

OK button

MENU

Lock icon

Timer

icon

Anti-freezing on

Alarm

icon

Silent 

mode on

Water 
pump on
External electric 
heater on

Number of 
parallel units

Compressor 
operating

Heating mode 

Cooling mode

Auto mode

A

Set temperature

Number of parallel units

Fan on

Centralized control 

access of network

7.2 

Overview of Wired Controller

      

Summary of Contents for SCV-xxEA

Page 1: ...AIR COOLED MODULAR CHILLER UNIT INSTALLATION AND USER MANUAL SCV xxEA AIR CONDITIONING...

Page 2: ...Original instructions...

Page 3: ...A Temperature testing components of total water outlet 1 1 1 1 Purpose Shape Qty Unit transformer Installation Operation Manual Use for installation only need for setting the main module Installation...

Page 4: ...2 SCV 600EA NO NAME 1 2 3 4 5 6 7 Air outlet Top cover Air inlet Electric control box Condenser Compressor Evaporator NO NAME 8 9 Water outlet Water intlet 1 2 8 7 9 4 6 3 5...

Page 5: ...matching and thus actually realizing optimal energy saving operation The product is Modularized unit and parallel connection of 16 modules can be realized at most so the user can adopt module combina...

Page 6: ...as unsorted municipal waste Collection of such waste separately for special treatment is necessary Keep far away from high frequency equipment Keep away from the following places a place where it is f...

Page 7: ...ticide Failure to observe could cause the chemicals to become deposited in the unit which could endanger the health of those who are hypersensitive to chemicals Do not place appliances which produce o...

Page 8: ...tend below frozen soil layer The foundation of the unit should not be connected to the foundation of the building to avoid affecting the people due to transfer of noise and vibration The base of the u...

Page 9: ...han the static pressure outside the fan The space between the unit and sunk fence or Persian blinds should also meet the requirement of the minimum installation space of the unit 3 3 1 3 If the unit n...

Page 10: ...n foundation of the unit unit mm 80 Cement mortar Concrete Drainage channel Fig 3 6 3 6 Installation of damping devices 3 6 1 Damping devices must be provided between the unit and its foundation By me...

Page 11: ...pes a All chilled water pipelines should be thoroughly flushed to be free of any impurity before the unit is operated Any impurity should not be flushed to or into the heat exchanger b Water must ente...

Page 12: ...eck valve Automatic discharge valve Symbol explanation Fig 4 1 Main unit Expansion tank Water replenishing Dirt discharge valve Differential pressure by pass valve Drain valve Two way valve Three way...

Page 13: ...tance pipe elbow and three way resistance two way resistance or three way resistance as well as filter resistance H4 the longest terminal resistance 4 7 2 Installation the pump a The pump should be in...

Page 14: ...ne must be consistent with the direction of arrow on the controller The connection terminal should be located where wiring connectioncan be easily done 4 9 4 Pay attention to the following items when...

Page 15: ...ngle module water system pipeline Fig 4 5 SCV 300EA Fig 4 6 SCV 600EA Water inlet Water outlet Total water outlet temperature sensor Electric control box Electric control box Water inlet Water outlet...

Page 16: ...items are determined The wired controller is 500m away from the outdoor unit 25 Q 50 50 Q 80 80 Q 130 135 Q 210 210 Q 325 325 Q 510 510 Q 740 740 Q 960 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 4 11...

Page 17: ...electromagnetic interference thus leading to failure of the unit and its controller and even damages to them 5 3 10 All weak current wires led to the electric box must apply shielded wires which must...

Page 18: ...d N Step 7 Phase sequences must be consistent when the wires of the main power Step 8 The main power should be located out of easy reach of non professional maintenance personnel to avoid mal operatio...

Page 19: ...hen the subordinate unit suffer fault of temperature sensor the unit will be shut down but other subordinate units will not be affected Taf1 Shell and tube low temperature ant freeze sensor1 fault cod...

Page 20: ...l modules stop operating 3 In case of shutdown under the pump mode the pump can be directly shut down CN30 Input of three phase four wire power supply fault code E1 Three phases A B and C of power sup...

Page 21: ...for the main unit Spot check The operating status of outdoor system can be observed through spot check and specific display contents are as shown in the following figure Display contents of operating...

Page 22: ...ed in Table 7 1 6 2 Check item table after installation Checking item Description Yes No Whether installing site is meet for requirements Whether water system is meeting for requirements Whether elect...

Page 23: ...ler must be connected according to electric control schematic diagram or the faults caused by water breaking while the unit is in operation should be the user s responsibility Do not re start the unit...

Page 24: ...ons 1 Plug and play system 2 RS 485 TS232 Standard serial communication port Turn on the unit Press MENU key to set the intended mode Power up to module unit and initially deliver power to wired contr...

Page 25: ...ir suction pressure Check ambient temperature around it Discharge the excessive refrigerant Charge sufficient refrigerant to the system Check fan rotating direction Reason about remove air short circu...

Page 26: ...re Replace a new compressor Replace damaged assembly Control circuit without power though Check the wring of control system Hi voltage or lo voltage protection Reference to mention in above the parts...

Page 27: ...2 error Communication error between main control board and wired controller Power phase sequence error P1 P0 1E0 E1 E2 E3 E4 E5 E7 E8 E9 1Eb 1Ed 2Ed 1P6 2P6 EC EF EH EP EU 2E0 3E0 P4 P5 P9 Condenser h...

Page 28: ...ll be a dynamic display of If the system is under OFF state there is no display c If the communication with the main unit Modular unit is fail it displays E2 d If it is under the host computer network...

Page 29: ...d check suction and discharge pressure Maintenance of main parts Close attention should be paid to the discharge and suction pressure during the running process Find out reasons and eliminate the fail...

Page 30: ...el connect the HEAT COOL port of the main unit s electric control box then connect the ON OFF signal provide by user to the HEAT COOL port of main unit as follows 0 electric control box ON OFF port ON...

Page 31: ...temperature of chilled water or hot water Inlet Outlet 6 check air temperature of air side heat exchanger Inlet Outlet 7 Check refrigerant suction temperature and superheating temperature Refrigerant...

Page 32: ...Outdoor temperature Compressor Air temperature of air side heat exchanger Temperature of chilled water or hot water Current of cooling water pump or hot water pump Dry bulb Wet bulb Indoor temperatur...

Page 33: ...etc High or low pressure switch freeze proof device water flow volume controller Overcurrent device power phase sequence device etc Standard heating input kW Heating rated current Notes the above dat...

Page 34: ...to water heat pump Brine to water heat pump For low temperature heat pumps parameters shall be declared for low temperature application Otherwise parameters shall be declared for medium temperature a...

Page 35: ...Kingdom 1 For heat pump space heaters and heat pump combination heaters the rated heat output Prated is equal to the design load for heating Pdesignh and the rated heat output of a supplementary heat...

Page 36: ...iary heater and pump is just for reference please follow the instructions of corresponding auxiliary heater products Please choose such accessory as power wire switch of auxiliary heater according to...

Page 37: ...iliary heater and pump is just for reference please follow the instructions of corresponding auxiliary heater products Please choose such accessory as power wire switch of auxiliary heater according t...

Page 38: ...unit is containing fluorinated gases included in the Kyoto protocol The maintenance and the liquidation must be carried out by qualified personnel Type of refrigerant R410A The composition of the cool...

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