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5.   ELECTRIC WIRING

5.2 Power supply specification

Table 5-1

Outdoor power supply

Power
supply

Manual 
 switch

Fuse

Wiring

Item

Model

380-415V
3N~50Hz

50A

 36A

10mm

2

(<20m)

5.3 Requirements of wiring connection

5.3.1 No additional control components are required in the electric

 

cabinet (such as relay, and so on), and the power supply and

 

control wires not connected with the electric cabinet are not

 

allowed to go through the electric box. Otherwise, electromagnetic

 

interference may cause failure of the unit and control components

 

and even damages to them, which thus lead to protective failure.
5.3.2 All cables led to the electric box should be supported

 

independently but by the electric box.
5.3.3 The strong current wires generally pass the electric box, and

 

220-230V alternating current may also pass the control board, so

 

wiring connection should conform to the principle of separation of

 

strong current and weak current, and the wires of power supply

 

should be kept more than 100 mm away from the control wires.
5.3.4 Only use 380-415V 3N~50Hz rated power supply for the
unit, and the maximum allowable range of voltage is
342V~440V(for SCV-300EA) & 342V-356V (for 

SCV-600EA)

.

5.3.5 All electric wires must conform to local wiring connection

 

norm. The suitable cables should be connected to power supply

 

terminal through wiring connection holes at the bottom of the

 

electric cabinet. According to Chinese standard, the user is

 

responsible for providing voltage and current protection for the

 

input power supply of the unit.

5.3.6 All power supplies connected to the unit must pass one 
manual switch, to ensure that the voltages on all nodes of 
electric circuit of the unit are released when the switch is cut off. 
5.3.7 The cables of correct specification must be used to supply 
power for the unit. The unit should use independent power 
supply, and the unit is not allowed to use the same power supply 
together with other electric devices, to avoid over-load danger. 
The fuse or manual switch of the power supply should be 
compatible with working voltage and current of the unit. In case 
of parallel connection of multiple modules, the requirements of 
wiring connection mode and configuration parameters for the 
unit are shown in the following figure. 
5.3.8 Some connection ports in the electric box are switch 
signals, for which the user needs to provide power, and the rated 
voltage of the power should be 220-230VAC. The user must be 
aware that all power supplies they provided should be obtained 
through power circuit breakers (provided by the user), to ensure 
that all voltages on the nodes of the provided power supply 
circuit are released when the circuit breakers are cut off. 
5.3.9 All inductive components provided by the user (such as 
coils of contactor, relay, and so on) must be suppressed with 
standard resistance-capacitance suppressors, to avoid 
electromagnetic interference, thus leading to failure of the unit 
and its controller and even damages to them. 
5.3.10 All weak current wires led to the electric box must apply 
shielded wires, which must be provided with grounding wires. 
The shield wires and power supply wires should be laid 
separately, to avoid electromagnetic interference. 
5.3.11 The unit must be provided with grounding wires, which 
are not allowed to be connected with the grounding wires of gas 
fuel pipelines, water pipelines, lightning conductors or 
telephones. Improper earth connection may cause electric 
shock, so please check whether earth connection of the unit is 
firm or not frequently. 

Outdoor power supply

Outdoor 
  unit 1

Outdoor 
  unit 2

Outdoor 
  unit 3

Outdoor 
  unit 4

Outdoor 
  unit N

Manual switch

Manual switch

Manual switch

Manual switch

Manual switch

Only 16 Modular units can be combined at most. 

NOTE

5.4 Wiring steps

Step 1. Check the unit and ensure that it is connected with 
grounding wires correctly, to avoid leakage, and the grounding 
devices should be mounted in strict accordance with the 
requirements of electrical engineering rules. The grounding 
wires can prevent electric shock. 
Step 2. The control box of the main power switch must be 
mounted in a proper position.
Step 3. Wiring connection holes of the main power should be 
provided with glue cushion. 
Step 4. The main power and neutral wires and grounding 
wires of power supply are led into the electric box of the unit.  

Fig. 5-1

I&O manual

13

5.1 Electric wiring

1. The air-conditioner should apply special power supply, whose 
voltage should conform to rated voltage. 
2. Wiring construction must be conducted by the professional 
technicians according to the labeling on the circuit diagram.
3. The power wire and the grounding wire must be connected 
the suitable terminals.
4. The power wire and the grounding wire must be fasten up by 
suitable tools. 
5. The terminals connected the power wire and the grounding 
wire must be fully fastened and  regularly checked, in case to 
become flexible.  
6. Only use the electric components specified by our company, 
and require installation and technical services from the 
manufacturer or authorized dealer. If wiring connection fails to 
conform to electric installation norm, failure of the controller, 
electronic shock, and so on may be caused. 
7. The connected fixed wires must be equipped with full 
switching-off devices with at least 3mm contact separation. 
8. Set leakage protective devices according to the requirements 
of national technical standard about electric equipment.
9. After completing all wiring construction, conduct careful check 
before connecting the power supply. 
10. Please carefully read the labels on the electric cabinet. 
11. The user’s attempt to repair the controller is prohibited, since 
improper repair may cause electric shock, damages to the 
controller, and so on. If the user has any requirement of repair, 
please contact the maintenance center.
12.The power cord type designation is  H07RN-F.

CAUTION

S

380-415V
3N~50Hz

70A

100A

25mm

2

(<20m)

SCV-300EA

SCV-600EA

Summary of Contents for SCV-xxEA

Page 1: ...AIR COOLED MODULAR CHILLER UNIT INSTALLATION AND USER MANUAL SCV xxEA AIR CONDITIONING...

Page 2: ...Original instructions...

Page 3: ...A Temperature testing components of total water outlet 1 1 1 1 Purpose Shape Qty Unit transformer Installation Operation Manual Use for installation only need for setting the main module Installation...

Page 4: ...2 SCV 600EA NO NAME 1 2 3 4 5 6 7 Air outlet Top cover Air inlet Electric control box Condenser Compressor Evaporator NO NAME 8 9 Water outlet Water intlet 1 2 8 7 9 4 6 3 5...

Page 5: ...matching and thus actually realizing optimal energy saving operation The product is Modularized unit and parallel connection of 16 modules can be realized at most so the user can adopt module combina...

Page 6: ...as unsorted municipal waste Collection of such waste separately for special treatment is necessary Keep far away from high frequency equipment Keep away from the following places a place where it is f...

Page 7: ...ticide Failure to observe could cause the chemicals to become deposited in the unit which could endanger the health of those who are hypersensitive to chemicals Do not place appliances which produce o...

Page 8: ...tend below frozen soil layer The foundation of the unit should not be connected to the foundation of the building to avoid affecting the people due to transfer of noise and vibration The base of the u...

Page 9: ...han the static pressure outside the fan The space between the unit and sunk fence or Persian blinds should also meet the requirement of the minimum installation space of the unit 3 3 1 3 If the unit n...

Page 10: ...n foundation of the unit unit mm 80 Cement mortar Concrete Drainage channel Fig 3 6 3 6 Installation of damping devices 3 6 1 Damping devices must be provided between the unit and its foundation By me...

Page 11: ...pes a All chilled water pipelines should be thoroughly flushed to be free of any impurity before the unit is operated Any impurity should not be flushed to or into the heat exchanger b Water must ente...

Page 12: ...eck valve Automatic discharge valve Symbol explanation Fig 4 1 Main unit Expansion tank Water replenishing Dirt discharge valve Differential pressure by pass valve Drain valve Two way valve Three way...

Page 13: ...tance pipe elbow and three way resistance two way resistance or three way resistance as well as filter resistance H4 the longest terminal resistance 4 7 2 Installation the pump a The pump should be in...

Page 14: ...ne must be consistent with the direction of arrow on the controller The connection terminal should be located where wiring connectioncan be easily done 4 9 4 Pay attention to the following items when...

Page 15: ...ngle module water system pipeline Fig 4 5 SCV 300EA Fig 4 6 SCV 600EA Water inlet Water outlet Total water outlet temperature sensor Electric control box Electric control box Water inlet Water outlet...

Page 16: ...items are determined The wired controller is 500m away from the outdoor unit 25 Q 50 50 Q 80 80 Q 130 135 Q 210 210 Q 325 325 Q 510 510 Q 740 740 Q 960 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 4 11...

Page 17: ...electromagnetic interference thus leading to failure of the unit and its controller and even damages to them 5 3 10 All weak current wires led to the electric box must apply shielded wires which must...

Page 18: ...d N Step 7 Phase sequences must be consistent when the wires of the main power Step 8 The main power should be located out of easy reach of non professional maintenance personnel to avoid mal operatio...

Page 19: ...hen the subordinate unit suffer fault of temperature sensor the unit will be shut down but other subordinate units will not be affected Taf1 Shell and tube low temperature ant freeze sensor1 fault cod...

Page 20: ...l modules stop operating 3 In case of shutdown under the pump mode the pump can be directly shut down CN30 Input of three phase four wire power supply fault code E1 Three phases A B and C of power sup...

Page 21: ...for the main unit Spot check The operating status of outdoor system can be observed through spot check and specific display contents are as shown in the following figure Display contents of operating...

Page 22: ...ed in Table 7 1 6 2 Check item table after installation Checking item Description Yes No Whether installing site is meet for requirements Whether water system is meeting for requirements Whether elect...

Page 23: ...ler must be connected according to electric control schematic diagram or the faults caused by water breaking while the unit is in operation should be the user s responsibility Do not re start the unit...

Page 24: ...ons 1 Plug and play system 2 RS 485 TS232 Standard serial communication port Turn on the unit Press MENU key to set the intended mode Power up to module unit and initially deliver power to wired contr...

Page 25: ...ir suction pressure Check ambient temperature around it Discharge the excessive refrigerant Charge sufficient refrigerant to the system Check fan rotating direction Reason about remove air short circu...

Page 26: ...re Replace a new compressor Replace damaged assembly Control circuit without power though Check the wring of control system Hi voltage or lo voltage protection Reference to mention in above the parts...

Page 27: ...2 error Communication error between main control board and wired controller Power phase sequence error P1 P0 1E0 E1 E2 E3 E4 E5 E7 E8 E9 1Eb 1Ed 2Ed 1P6 2P6 EC EF EH EP EU 2E0 3E0 P4 P5 P9 Condenser h...

Page 28: ...ll be a dynamic display of If the system is under OFF state there is no display c If the communication with the main unit Modular unit is fail it displays E2 d If it is under the host computer network...

Page 29: ...d check suction and discharge pressure Maintenance of main parts Close attention should be paid to the discharge and suction pressure during the running process Find out reasons and eliminate the fail...

Page 30: ...el connect the HEAT COOL port of the main unit s electric control box then connect the ON OFF signal provide by user to the HEAT COOL port of main unit as follows 0 electric control box ON OFF port ON...

Page 31: ...temperature of chilled water or hot water Inlet Outlet 6 check air temperature of air side heat exchanger Inlet Outlet 7 Check refrigerant suction temperature and superheating temperature Refrigerant...

Page 32: ...Outdoor temperature Compressor Air temperature of air side heat exchanger Temperature of chilled water or hot water Current of cooling water pump or hot water pump Dry bulb Wet bulb Indoor temperatur...

Page 33: ...etc High or low pressure switch freeze proof device water flow volume controller Overcurrent device power phase sequence device etc Standard heating input kW Heating rated current Notes the above dat...

Page 34: ...to water heat pump Brine to water heat pump For low temperature heat pumps parameters shall be declared for low temperature application Otherwise parameters shall be declared for medium temperature a...

Page 35: ...Kingdom 1 For heat pump space heaters and heat pump combination heaters the rated heat output Prated is equal to the design load for heating Pdesignh and the rated heat output of a supplementary heat...

Page 36: ...iary heater and pump is just for reference please follow the instructions of corresponding auxiliary heater products Please choose such accessory as power wire switch of auxiliary heater according to...

Page 37: ...iliary heater and pump is just for reference please follow the instructions of corresponding auxiliary heater products Please choose such accessory as power wire switch of auxiliary heater according t...

Page 38: ...unit is containing fluorinated gases included in the Kyoto protocol The maintenance and the liquidation must be carried out by qualified personnel Type of refrigerant R410A The composition of the cool...

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