4 Maintenance
4--6
F--9999--8 Build 8 Issue 1
Fig. 4-7. Gast Vacuum Pump Model
1023--101Q--G608X
4.1.2
Vacuum Pump Maintenance
Regular inspection can prevent unnecessary
damage and repairs. Intake and exhaust filters
require periodic inspection and replacement. Initial
inspection is suggested at 500 hours. After that,
user should determine the frequency. Keeping filter
clean can prevent most problems. Dirty filter
decrease unit performance and service life.
WARNING
-- Muffler box may become very hot
during operation. Do not touch these parts until unit
has been turned off and allowed to cool.
Vacuum Pump Service Kit: HW--47110
Includes:
Vanes (4)
Gasket (1)
O Ring (2)
Felt (2)
VACUUM PUMP TROUBLESHOOTING GUIDE
REASON FOR PROBLEM
LOW
HIGH
PUMP
OVER-
MOTOR
OVER-
VACUUM
PRESSURE
VACUUM
PRESSURE
OVER-
HEATING
OVER-
LOAD
FILTER DIRTY
X
X
AT PUMP
X
X
MUFFLER DIRTY
X
AT PUMP
X
X
VACUUM LINE COLLAPSED
X
AT PUMP
X
X
RELIEF VALVE SET TOO HIGH
X
X
X
RELIEF VALVE SET TOO LOW
X
X
PLUGGED VACUUM / PRESSURE LINE
X
X
AT PUMP
AT PUMP
X
X
VANES STICKING
X
X
RUNNING AT TOO HIGH RPM
X
X
X
X
VANES WORN (REPLACE)
X
X
SHAFT SEAL WORN (REPLACE)
X
X
DUST OR OFFSET POWDER IN PUMP
X
X
X
X
MOTOR NOT WIRED CORRECTLY
X
X
X
Summary of Contents for Scotty 5000
Page 2: ...ISSUE NOTE This is Issue 1 Date of Issue August 2006 Copyright 2006...
Page 7: ...V F 9999 8 Issue 1 6 ELECTRICAL AND PNEUMATICS 6 1...
Page 8: ...1 Introduction and Safety 1 1 F 9999 8 Build 8 Issue 1 1 INTRODUCTION AND SAFETY...
Page 21: ...2 Installation 2 1 F 9999 8 Build 8 Issue 1 2 INSTALLATION...
Page 22: ...2 Installation 2 2 F 9999 8 Build 8 Issue 1...
Page 31: ...3 Operation 3 1 F 9999 8 Build 8 Issue 1 3 OPERATION...
Page 32: ...3 Operation 3 2 F 9999 8 Build 8 Issue 1...
Page 62: ...3 Operation 3 32 F 9999 8 Build 8 Issue 1...
Page 63: ...3 33 F 9999 8 Issue 1 3 4 Handwheel and Tab Set Up...
Page 65: ...3 35 F 9999 8 Issue 1 Note Page intentionally left blank...
Page 94: ...4 Maintenance 4 1 F 9999 8 Build 8 Issue 1 4 MAINTENANCE...
Page 95: ...4 Maintenance 4 2 F 9999 8 Build 8 Issue 1...
Page 136: ...5 SCOTTY 5000 PARTS 5 1 F 9999 8 08 2006 Issue 1 5 SCOTTY 5000 PARTS...
Page 143: ...5 8 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 3 PILE FEED DRIVE ROLLER ASSEMBLY...
Page 151: ...5 16 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 7 PILE FEED VACUUM BAR...
Page 173: ...3 3 5 38 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 18 PILE FEED OPTIC MOUNTING...
Page 181: ...5 46 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 22 PLATEN UNIT...
Page 183: ...5 48 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 23 REGISTER BOARD HOLD DOWN PLATE...
Page 187: ...5 52 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 25 MIDDLE REGISTER HOLD DOWN PLATE...
Page 193: ...5 58 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 28 MIDDLE REGISTER BOARD DRIVE A...
Page 197: ...5 62 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 30 TAB CUTTER KNIFE CARRIER L H...
Page 199: ...5 64 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 31 TAB CUTTER KNIFE CARRIER R H...
Page 201: ...5 66 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 32 TAB CUTTER A...
Page 207: ...5 72 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 35 TIP DIE UNIT...
Page 211: ...5 76 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 37 HANDWHEEL UNIT PLASTIC SIZE...
Page 213: ...5 78 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 38 HANDWHEEL UNIT TAB SIZE...
Page 235: ...5 100 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 49 PLASTIC REEL HOLDER...
Page 243: ...REF BASE DRIVE ASSY 5 108 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 53 GUARDS COVERS...
Page 247: ...5 112 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 55 MAIN MOTOR VACUUM PUMP...
Page 249: ...5 114 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 56 HOLD DOWN BAR...
Page 253: ...5 118 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 58 CHIP REMOVAL VACUUM...