II
F--9999--8 Issue 1
3.3.4
Side Guide Set--Up
3--27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.5
Kick Out Solenoid Set--Up
3--28
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.6
Sheet Hold Down Straps
3--28
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.7
Set Up For Production
3--29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.8
Run Production
3--30
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Handwheel and Tab Set-Up
3-34
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.1
Hand Wheel and Tab Set-Up Definitions
3-35
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDWHEEL SET-UPS FOR 5” SHEET WITH 3/16” MARGINS
3-36
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDWHEEL SET-UPS FOR 6” SHEET WITH 3/16” MARGINS
3-37
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDWHEEL SET-UPS FOR 7-1/4” SHEET WITH 3/16” MARGINS
3-38
. . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDWHEEL SET-UPS FOR 7-1/4” SHEET WITH 1/4” MARGINS
3-39
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDWHEEL SET-UPS FOR 7-3/4” SHEET WITH 3/16” MARGINS
3-40
. . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDWHEEL SET-UPS FOR 7-3/4” SHEET WITH 1/4” MARGINS
3-41
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDWHEEL SET-UPS FOR 8” SHEET WITH 3/16” MARGINS
3-42
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDWHEEL SET-UPS FOR 8-1/2” SHEET WITH 3/16” MARGINS
3-43
. . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDWHEEL SET-UPS FOR 8-1/2” SHEET WITH 1/4” MARGINS
3-44
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDWHEEL SET-UPS FOR 8-1/2” SHEET WITH 1/2” MARGINS
3-45
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDWHEEL SET-UPS FOR 9” SHEET WITH 3/16” MARGINS
3-46
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDWHEEL SET-UPS FOR 9-1/2” SHEET WITH 3/16” MARGINS
3-47
. . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDWHEEL SET-UPS FOR 9-1/2” SHEET WITH 1/4” MARGINS
3-48
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDWHEEL SET-UPS FOR 9-1/2” SHEET WITH 1/2” MARGINS
3-49
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDWHEEL SET-UPS FOR 11” SHEET WITH 1/8” MARGINS
3-50
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDWHEEL SET-UPS FOR 11” SHEET WITH 3/16” MARGINS
3-51
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDWHEEL SET-UPS FOR 11” SHEET WITH 1/4” MARGINS
3-52
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDWHEEL SET-UPS FOR 11” SHEET WITH 1/2” MARGINS
3-53
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDWHEEL SET-UPS FOR 12” SHEET WITH 3/16” MARGINS
3-54
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDWHEEL SET-UPS FOR 12” SHEET WITH 1/4” MARGINS
3-55
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDWHEEL SET-UPS FOR 12” SHEET WITH 1/2” MARGINS
3-56
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDWHEEL SET-UPS FOR 14” SHEET WITH 3/16” MARGINS
3-57
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDWHEEL SET-UPS FOR 14” SHEET WITH 1/4” MARGINS
3-58
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDWHEEL SET-UPS FOR 14” SHEET WITH 1/2” MARGINS
3-59
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
METRIC HANDWHEEL SET-UPS FOR A4 (297mm x 210mm) TAB SIDE: 297 MM MARGIN: 0 MM
3-60
METRIC HANDWHEEL SET-UPS FOR A4 (297mm x 210mm) TAB SIDE: 210 MM MARGIN: 0 MM
3-61
METRIC HANDWHEEL SET-UPS FOR A4 (297mm x 210mm) TAB SIDE: 297 MM MARGIN: 1 MM
3-62
METRIC HANDWHEEL SET-UPS FOR A4 (297mm x 210mm) TAB SIDE: 210 MM MARGIN: 1 MM
3-63
4 MAINTENANCE
4--1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1
Maintenance
4--3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.1
Machine Lubrication
4--3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.2
Vacuum Pump Maintenance
4--6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.3
Machine Timing
4--8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.4
Preparation for Timing Procedures
4--10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.5
Timing Procedures
4--11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.5.2
Plastic Feed & Cut Operating Arm
4--12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.6
Reinstall Chains
4--15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2
Calibration
4--16
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1
Preparation for Calibration Procedures
4--16
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2
Handwheel Settings
4--17
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.3
Handwheel Calibration Procedures
4--18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.4
Pile Feeder
4--22
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Summary of Contents for Scotty 5000
Page 2: ...ISSUE NOTE This is Issue 1 Date of Issue August 2006 Copyright 2006...
Page 7: ...V F 9999 8 Issue 1 6 ELECTRICAL AND PNEUMATICS 6 1...
Page 8: ...1 Introduction and Safety 1 1 F 9999 8 Build 8 Issue 1 1 INTRODUCTION AND SAFETY...
Page 21: ...2 Installation 2 1 F 9999 8 Build 8 Issue 1 2 INSTALLATION...
Page 22: ...2 Installation 2 2 F 9999 8 Build 8 Issue 1...
Page 31: ...3 Operation 3 1 F 9999 8 Build 8 Issue 1 3 OPERATION...
Page 32: ...3 Operation 3 2 F 9999 8 Build 8 Issue 1...
Page 62: ...3 Operation 3 32 F 9999 8 Build 8 Issue 1...
Page 63: ...3 33 F 9999 8 Issue 1 3 4 Handwheel and Tab Set Up...
Page 65: ...3 35 F 9999 8 Issue 1 Note Page intentionally left blank...
Page 94: ...4 Maintenance 4 1 F 9999 8 Build 8 Issue 1 4 MAINTENANCE...
Page 95: ...4 Maintenance 4 2 F 9999 8 Build 8 Issue 1...
Page 136: ...5 SCOTTY 5000 PARTS 5 1 F 9999 8 08 2006 Issue 1 5 SCOTTY 5000 PARTS...
Page 143: ...5 8 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 3 PILE FEED DRIVE ROLLER ASSEMBLY...
Page 151: ...5 16 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 7 PILE FEED VACUUM BAR...
Page 173: ...3 3 5 38 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 18 PILE FEED OPTIC MOUNTING...
Page 181: ...5 46 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 22 PLATEN UNIT...
Page 183: ...5 48 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 23 REGISTER BOARD HOLD DOWN PLATE...
Page 187: ...5 52 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 25 MIDDLE REGISTER HOLD DOWN PLATE...
Page 193: ...5 58 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 28 MIDDLE REGISTER BOARD DRIVE A...
Page 197: ...5 62 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 30 TAB CUTTER KNIFE CARRIER L H...
Page 199: ...5 64 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 31 TAB CUTTER KNIFE CARRIER R H...
Page 201: ...5 66 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 32 TAB CUTTER A...
Page 207: ...5 72 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 35 TIP DIE UNIT...
Page 211: ...5 76 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 37 HANDWHEEL UNIT PLASTIC SIZE...
Page 213: ...5 78 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 38 HANDWHEEL UNIT TAB SIZE...
Page 235: ...5 100 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 49 PLASTIC REEL HOLDER...
Page 243: ...REF BASE DRIVE ASSY 5 108 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 53 GUARDS COVERS...
Page 247: ...5 112 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 55 MAIN MOTOR VACUUM PUMP...
Page 249: ...5 114 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 56 HOLD DOWN BAR...
Page 253: ...5 118 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 58 CHIP REMOVAL VACUUM...