4 Maintenance
4--20
F--9999--8 Build 8 Issue 1
4.2.3.3
Plastic Position Handwheel
Step: 1.
Turn plastic feed ON. Run two sheets of paper through machine.
Step: 2.
Use the machine speed controller to index both sheets of paper together to ensure plastic is lined
up property. If they do not line up, run two more sheets of paper, repeat until proper alignment is
achieved.
Note !
Check to ensure plastic stop is not set too close or too far away from plastic.
Step: 3.
Flip one sheet over, then use the machine speed controller to index both sheets together. Plastic
on reversed sheet should back up plastic on other sheet. If this is not achieved, perform feeder
adjustment in Steps 4 through 6.
Step: 4.
Remove locking screw that retains nut inside plate of feeder. Do not lose washer located behind
shoulder of locking screw. (See Fig. 4-20. ).
Step: 5.
Rotate nut clockwise to move plastic toward middle of paper. Rotate nut counterclockwise to move
plastic toward end of sheet, insuring washer is located between nut shoulder and plate.
Step: 6.
Adjust feeder forward or backward until two sheets can run through machine with plastic properly
backing up reversed sheet.
Step: 7.
Repeat steps 1, 2, 3, 5 and 6 until plastic is properly centered.
Step: 8.
Reinstall locking screw and tighten.
4.2.3.4
Tab Position Handwheel Calibration
The Handwheel to position the tab is calibrated in this manner.
Step: 1.
Place the tab position conveyor handwheel to the same setting as the plastic position
handwheel.
Step: 2.
Remove the locking screw that holds the conveyor into the handwheel lead screw.
Step: 3.
Place a straight edge, 18 to 24 inches (457.2 -- 609.6mm) long, against the paper side guide
underneath the ball holder on the belt conveyor of the feeder. Make sure the straight edge is
completely against the paper side guide.
Step: 4.
Position the conveyor that feeds the paper into the tabcutter knives so the straight edge is up
against the paper guide bar underneath the ball holder.
Step: 5.
Move the conveyor away from the straight edge by 1/16 inch (1.5mm).
Note !
Make sure the straight edge is maintained against both side guides before moving the tab
position conveyor back.
Step: 6.
Move the locking nut up against the conveyor and replace the locking nut.
Summary of Contents for Scotty 5000
Page 2: ...ISSUE NOTE This is Issue 1 Date of Issue August 2006 Copyright 2006...
Page 7: ...V F 9999 8 Issue 1 6 ELECTRICAL AND PNEUMATICS 6 1...
Page 8: ...1 Introduction and Safety 1 1 F 9999 8 Build 8 Issue 1 1 INTRODUCTION AND SAFETY...
Page 21: ...2 Installation 2 1 F 9999 8 Build 8 Issue 1 2 INSTALLATION...
Page 22: ...2 Installation 2 2 F 9999 8 Build 8 Issue 1...
Page 31: ...3 Operation 3 1 F 9999 8 Build 8 Issue 1 3 OPERATION...
Page 32: ...3 Operation 3 2 F 9999 8 Build 8 Issue 1...
Page 62: ...3 Operation 3 32 F 9999 8 Build 8 Issue 1...
Page 63: ...3 33 F 9999 8 Issue 1 3 4 Handwheel and Tab Set Up...
Page 65: ...3 35 F 9999 8 Issue 1 Note Page intentionally left blank...
Page 94: ...4 Maintenance 4 1 F 9999 8 Build 8 Issue 1 4 MAINTENANCE...
Page 95: ...4 Maintenance 4 2 F 9999 8 Build 8 Issue 1...
Page 136: ...5 SCOTTY 5000 PARTS 5 1 F 9999 8 08 2006 Issue 1 5 SCOTTY 5000 PARTS...
Page 143: ...5 8 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 3 PILE FEED DRIVE ROLLER ASSEMBLY...
Page 151: ...5 16 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 7 PILE FEED VACUUM BAR...
Page 173: ...3 3 5 38 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 18 PILE FEED OPTIC MOUNTING...
Page 181: ...5 46 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 22 PLATEN UNIT...
Page 183: ...5 48 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 23 REGISTER BOARD HOLD DOWN PLATE...
Page 187: ...5 52 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 25 MIDDLE REGISTER HOLD DOWN PLATE...
Page 193: ...5 58 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 28 MIDDLE REGISTER BOARD DRIVE A...
Page 197: ...5 62 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 30 TAB CUTTER KNIFE CARRIER L H...
Page 199: ...5 64 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 31 TAB CUTTER KNIFE CARRIER R H...
Page 201: ...5 66 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 32 TAB CUTTER A...
Page 207: ...5 72 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 35 TIP DIE UNIT...
Page 211: ...5 76 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 37 HANDWHEEL UNIT PLASTIC SIZE...
Page 213: ...5 78 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 38 HANDWHEEL UNIT TAB SIZE...
Page 235: ...5 100 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 49 PLASTIC REEL HOLDER...
Page 243: ...REF BASE DRIVE ASSY 5 108 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 53 GUARDS COVERS...
Page 247: ...5 112 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 55 MAIN MOTOR VACUUM PUMP...
Page 249: ...5 114 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 56 HOLD DOWN BAR...
Page 253: ...5 118 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 58 CHIP REMOVAL VACUUM...