Scott Scotty 5000 Instruction Manual Download

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5 SCOTTY 5000 PARTS

5.46 PLASTIC FEED - COVERS & GUARDS

5-95

F--9999--8

08/2006 Issue 1

ITEM #

PART #

DESCRIPTION

# REQ

ITEM #

PART #

DESCRIPTION

# REQ

C--1010

BLOCK, MOUNTING

HW--51210

SCREW, SOC. HD. CAP,

C--1003

GUARD, PLASTIC FEED

HW--54090

SCREW, FLAT HD.,

C--0135

GUARD

HW--53150

SCREW, BUTTON HD.,

Summary of Contents for Scotty 5000

Page 1: ...Copy No Instruction Manual Model No Scotty 5000 Year of Manufacture 2006 Manufactured by Document Number F 9999 8 Issue 1 Date of Issue August 2006...

Page 3: ...ures 1 12 1 6 1 Compressed Air Valve 1 12 1 6 2 Safety Devices 1 12 1 6 3 Appropriate Dress 1 12 1 6 4 Keep Area Clean 1 13 1 6 5 Grease and Oil 1 13 1 6 6 Manual Usage 1 13 2 INSTALLATION 2 1 2 1 Ins...

Page 4: ...HEET WITH 1 8 MARGINS 3 50 HANDWHEEL SET UPS FOR 11 SHEET WITH 3 16 MARGINS 3 51 HANDWHEEL SET UPS FOR 11 SHEET WITH 1 4 MARGINS 3 52 HANDWHEEL SET UPS FOR 11 SHEET WITH 1 2 MARGINS 3 53 HANDWHEEL SET...

Page 5: ...ration 4 16 4 2 1 Preparation for Calibration Procedures 4 16 4 2 2 Handwheel Settings 4 17 4 2 3 Handwheel Calibration Procedures 4 18 4 2 4 Pile Feeder 4 22 4 2 5 Paper Stocks 4 26 4 2 6 Procedure T...

Page 6: ...B 5 60 5 30 TAB CUTTER KNIFE CARRIER L H 5 62 5 31 TAB CUTTER KNIFE CARRIER R H 5 64 5 32 TAB CUTTER A 5 66 5 33 TAB CUTTER B 5 68 5 34 TAB CUTTER DRIVE LINKAGE 5 70 5 35 TIP DIE UNIT 5 72 5 36 HANDW...

Page 7: ...V F 9999 8 Issue 1 6 ELECTRICAL AND PNEUMATICS 6 1...

Page 8: ...1 Introduction and Safety 1 1 F 9999 8 Build 8 Issue 1 1 INTRODUCTION AND SAFETY...

Page 9: ...Warranty Information All Scott machines require clean dry air The warranty does not cover damage to machines due to impurities or water in the air supply system An optional coalescing filter with auto...

Page 10: ...tting knives and efficient receiving stacker for hands off operation Tab sizes range from 1 2 inch to 5 inches 12 7 mm to 127 mm by simply rotating the Tab Size handwheel The extra long tool steel kni...

Page 11: ...127 mm 5 maximum 12 7 mm 1 2 minimum Paper Load Approximately 2000 sheets Counter 1 999999 Motor 1 Horse Power Electrical Requirements 30 Amps 220VAC single phase 50 or 60 Hz Air Requirements 6 ScFm...

Page 12: ...TER ELECTRICAL BOX PAPER LIFT HANDWHEEL PLASTIC POSITION HANDWHEEL PLASTIC SIZE HANDWHEEL TAB POSITION HANDWHEEL TAB SIZE HANDWHEEL Fig 1 2 Machine Front View FILM GUIDES VACUUM UNIT TRANSFORMER MAIN...

Page 13: ...fore installing and operating or performing maintenance and clean up procedures on the machine it is suggested that the safety program be reviewed to ensure that it covers the possible hazards that mi...

Page 14: ...ion operation and maintenance instructions contained in this manual 1 3 1 Emergency Stop Stops machine drive immediately This pushbutton must be manually pulled out to reset RUN SAFE STOP Fig 1 6 Know...

Page 15: ...NTROL PLANT AIR SUPPLY Fig 1 8 Compressed Air Can Be Turned Off 1 3 4 Compressed Air Valve The compressed air line at the main AIR IN features a ON OFF valve for safety The valve is constructed to loc...

Page 16: ...y guards protective screens and covers MUST be in place and securely fastened before operating the machine Observe Danger warnings Use extra care around moving cutting blades SAFETY SWITCH Fig 1 10 Sa...

Page 17: ...N and NOTE 1 4 1 Warnings AN OPERATING PROCEDURE PRACTICE ETC WHICH IF NOT CORRECTLY FOLLOWED COULD RESULT IN PERSONAL INJURY OR LOSS OF LIFE WARNING CAUTION Fig 1 12 Cautions Indicate Potential Damag...

Page 18: ...T SURFACE sign on top of the Plastic Press assembly Look for warning signs throughout the machine They are there to alert you to hazards Fig 1 15 Electrical Shock Hazard 1 5 2 Electrical Shock Hazards...

Page 19: ...N LINES OF COMPRESSED AIR TO PREVENT ACCIDENTAL ACTIVATION OF AIR DRIVEN ASSEMBLIES WARNING SAFETY SWITCH Fig 1 17 Do Not Disable Safety Devices 1 6 2 Safety Devices Tampering with safety mechanisms i...

Page 20: ...essential to the operation of the machine must be removed from the machine work area Fig 1 20 Clean Up Oil and Grease Spills 1 6 5 Grease and Oil Clean up all oil and grease spills around the machine...

Page 21: ...2 Installation 2 1 F 9999 8 Build 8 Issue 1 2 INSTALLATION...

Page 22: ...2 Installation 2 2 F 9999 8 Build 8 Issue 1...

Page 23: ...tions and electrical and physical specifications are included This information should be used as a reference during the development of site preparation plans before you install your machine If any que...

Page 24: ...ion and rating of outlets Floor strength Level floor Adequate space must be provided around all four sides of the machine to permit normal operation and maintenance procedures The figure shows the min...

Page 25: ...on Shipping Skid Step 1 Remove shrink wrap enclosing the machine REMOVE SUPPORT BOARD BEFORE PROCEEDING FUTHER CARE MUST BE TAKEN WHEN MOVING THE MACHINE SO AS NOT TO DAMAGE IT CAUTION EXTREME CAUTION...

Page 26: ...that were protecting the machine during shipping Fig 2 5 Remove Parts from Vacuum Canister Step 8 Once the machine is in place open the vacuum canister and remove packaged parts LARGE BALL BEARING PO...

Page 27: ...Release Hose Step 11 Crank the Plastic Position handwheel to release the vacuum canister hose See Fig 2 3 for Plastic Position Handwheel location DRIVE ROLLER HUB ROLLER Fig 2 9 Install Drive Roller...

Page 28: ...Rod Installation Step 14 The machine must be on a level surface However If machine is to be placed on an abnormally uneven floor machine may be leveled in the following manner Install 3 4 in 10 threa...

Page 29: ...ctions 2 2 1 Electrical Connections 1 The machine requires No 10 3 wire cable including ground for 220 volt single phase electrical power Note Electrical cables going to machine should be routed overh...

Page 30: ...with 6 ScFm 80psi 170LPM 5 3bar to the air shut off valve located at the back of the machine Note The compressed air line at the main AIR IN features a ON OFF valve for safety Place the valve in the c...

Page 31: ...3 Operation 3 1 F 9999 8 Build 8 Issue 1 3 OPERATION...

Page 32: ...3 Operation 3 2 F 9999 8 Build 8 Issue 1...

Page 33: ...ALL MACHINE STOPPING CONTROLS REVIEW MANUAL FOR EMERGENCY STOP BUTTON LOCATION WARNING Do not attempt to operate the machine before reading and understanding the manual Pay close attention to all WAR...

Page 34: ...ENCY STOP OUT OF PLASTIC COUNTER ON OFF COUNTER PLATEN CLOSE PLASTIC ADVANCE DRIVE SPEED TAB CUTTER OFF SIDE OF MACHINE Fig 3 1 Control Panel E STOP Fig 3 2 Emergency Stop Pushbutton 3 2 2 Machine Sto...

Page 35: ...ives are raised into position so that tabs will be cut COUNTER Fig 3 4 Counter On Off Illuminated Pushbutton 3 2 3 2 COUNTER ON OFF White Illuminated Pushbutton When the counter button is pushed the b...

Page 36: ...ed does not sense plastic at the feeder discharge The plastic chip removal vacuum and the paper feed vacuum pump will also be disabled until the plastic spool is refilled START Fig 3 8 Start Pushbutto...

Page 37: ...will depend on the time that is preset in the Seal Time unit HEATER Fig 3 12 Heaters Illuminated Pushbutton 3 2 3 10 HEATERS ON OFF ON When pushed the button illuminates indicating upper and lower he...

Page 38: ...n Safe switch from Safe position to Run PLATEN CLOSE Fig 3 15 Platen Close Pushbutton 3 2 3 13 PLATEN CLOSE Black Pushbutton Activates plastic press air cylinder for cleaning purposes PLASTIC ADVANCE...

Page 39: ...ration COUNT RESET COUNT SET NUMBER OF SHEETS RAN COUNT SET Fig 3 18 Feeder Counter 3 2 3 16 FEEDER COUNTER Activating the Feeder Counter allows operator to specify an exact number of sheets to be run...

Page 40: ...platen will loose heat To restart the machine Press the start button while the heater button is still on and the machine will start to heat again 1 PV Processing value indicator Red color 2 SV Settin...

Page 41: ...r 3 2 3 18 Seal Timer Operate the pushbuttons to select the desired settings 1 Display Window 2 Operator Pushbuttons 3 Time Unit Display Window Set on 0 1s always 4 Rated Time Display Window Do not se...

Page 42: ...and outputs Separate LEDs also verify communication between controllers Check Electrical Sheets 8 and 8A for a listing of the devices that are attached to the controller and to which location input ou...

Page 43: ...ol up to the ON position MAIN POWER SWITCH Fig 3 22 Circuit Breaker Switch ON Step 2 Main Power Switch ON HEATER Fig 3 23 Warm Up Heater To laminate plastic to paper Step 3 Press HEATER pushbutton Ste...

Page 44: ...Step 1 Loosen adjustment knob on the bottom roller guide ROLLER ROLLER GUIDES 3 FILM THICKNESS Fig 3 25 Set Gap Between Plastic Feed Roller Guides to 3 Film Thickness Step 2 Set the gap between the p...

Page 45: ...F 9999 8 Build 8 Issue 1 FILM REEL FILM SPOOL FILM GUIDES Fig 3 26 Loading the Film Step 4 Load film reel on the reel holder Step 5 Thread film through the film guides as shown Fig 3 27 Refer to Decal...

Page 46: ...Issue 1 PLASTIC FEEDER Fig 3 28 Hand Feed Film into Machine Step 6 Hand feed film into the plastic feed mechanism RUN SAFE Fig 3 29 Key Switch Step 7 Turn key switch to RUN RESET Fig 3 30 Reset Pushbu...

Page 47: ...Adjust drive speed to 7 START Fig 3 32 Start Pushbutton Step 10 Press START pushbutton PLASTIC ADVANCE Fig 3 33 Plastic Advance Pushbutton Step 11 Press and hold PLASTIC ADVANCE pushbutton till plast...

Page 48: ...p 14 Loosen the film stop adjustment screw Step 15 Set film stop to 1 32 from edge of film after plastic size handwheel has been set Step 16 Retighten the film stop adjustment screw Step 17 Remove fil...

Page 49: ...sue 1 DRAG ROLLER KNOB MYLAR FOLD UNEVEN EDGE MYLAR FILM TOP VIEW ROLLER GUIDE ROLLER Fig 3 37 Move Drag Roller Left If Mylar is Tracking Unevenly Step 20 If the plastic Mylar fold is uneven move roll...

Page 50: ...G ROLLER KNOB MYLAR FILM TOP VIEW ROLLER GUIDE ROLLER FRONT VIEW ROLLER MYLAR ROLLER GUIDE MYLAR Fig 3 38 Inspect Plastic Feed Tracking Step 21 If Mylar is tracking behind the fold and drive rollers m...

Page 51: ...PAPER LIFT HANDWHEEL PAPER SUPPORTS Fig 3 39 Set Paper Lift Loader Set Up Step 1 Pull out the paper lift handwheel and lower the paper lift Step 2 Set paper supports to fit paper Note Make sure left...

Page 52: ...t paper guides length width PILE HEIGHT ADJUSTMENT KNOB Fig 3 41 Adjustment Knob Step 6 Depending on the curl and weight of the stock adjust the pile height with the adjustment knob 1 Up for heavier o...

Page 53: ...he sheets when the top sheet is removed from the stack This prevents the first sheet from sucking up the second sheet Another function of the blow air is to lift the top few sheets until the top sheet...

Page 54: ...nozzle and rubber plug Gently retighten thumb screws Fig 3 47 Side Air Blow Nozzles Blow air nozzle height is pre set at the factory and should not need to be adjusted If they need adjusting the side...

Page 55: ...ir The higher the vacuum is set the less blow air is available Step 2 Open valves until the stock touches the separator fingers Adjust the air valves according to size and weight of the stock THUMB SC...

Page 56: ...g on the hub roller and the nylon in feed roller You should feel a slight tug on the stock Note If there is too much tension the rollers could leave marks on some stocks If there is not enough tension...

Page 57: ...rew Step 3 Loosen the thumb screw on the mounting bracket and position the assembly close to the sheet stock Step 4 Tighten mounting bracket thumb screw Step 5 Slowly turn the thumb screw until the si...

Page 58: ...Step 3 Tighten the thumb screw THUMB SCREW HOLD DOWN STRAPS Fig 3 55 Hold Down Straps 3 3 6 Sheet Hold Down Straps Step 1 Loosen the thumb screws on the hold down straps mounting block Step 2 Position...

Page 59: ...bs Fig 3 57 Heater Controls Step 2 If laminating plastic to paper check heat controls to see if they have reached their operating temperature Note The starting point for the heaters is 220 230_F This...

Page 60: ...Varnished stocks tend to release gas when laminated and cause bubbles in the film Also coated stocks tend to isolate the film from the paper not allowing the plastic to adhere to the paper fibers COU...

Page 61: ...be laminated include this Step If not skip this Step Step 6 Press PLASTIC FEED pushbutton to turn ON PAPER FEED Fig 3 65 Paper Feed Pushbutton Step 7 Press PAPER FEED pushbutton to turn ON machine fo...

Page 62: ...3 Operation 3 32 F 9999 8 Build 8 Issue 1...

Page 63: ...3 33 F 9999 8 Issue 1 3 4 Handwheel and Tab Set Up...

Page 64: ...finitions in the above diagram to determine hand wheel set ups Margin The dimension from the top or bottom edge of the sheet to the outwardmost flat edge of the first or last tab on the page The top a...

Page 65: ...3 35 F 9999 8 Issue 1 Note Page intentionally left blank...

Page 66: ...O THE LEFT OF THE SHADED AREA END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS TAB BANK TAB SIZE TABS PLASTIC LENGTH PLASTIC POSITION TAB POSITION PLASTIC LENGTH PLASTIC TAB POSITIONS 3 1 54 1 3 2 15 1...

Page 67: ...THE LEFT OF THE SHADED AREA END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS TAB BANK TAB SIZE TABS PLASTIC LENGTH PLASTIC POSITION TAB POSITION PLASTIC LENGTH PLASTIC TAB POSITIONS 3 1 88 1 3 2 49 1 19...

Page 68: ...2 3 4 2 25 3 63 2 25 6 1 15 1 6 1 69 86 76 1 90 2 3 4 5 1 90 3 05 3 05 1 90 7 98 1 7 1 52 78 68 1 73 2 3 4 5 6 1 66 2 64 3 63 2 64 1 66 8 86 1 8 1 40 72 62 1 61 2 3 4 5 6 7 1 48 2 33 3 19 3 19 2 33 1...

Page 69: ...3 4 2 28 3 63 2 28 6 1 13 1 6 1 74 88 81 1 88 2 3 4 5 1 94 3 06 3 06 1 94 7 96 1 7 1 57 80 73 1 71 2 3 4 5 6 1 70 2 66 3 63 2 66 1 70 8 84 1 8 1 45 74 67 1 59 2 3 4 5 6 7 1 51 2 36 3 20 3 20 2 36 1 5...

Page 70: ...2 82 3 88 2 82 1 77 8 92 1 8 1 46 75 65 1 67 2 3 4 5 6 7 1 57 2 49 3 41 3 41 2 49 1 57 9 82 1 9 1 36 70 60 1 57 2 3 4 5 6 7 8 1 42 2 23 3 05 3 88 3 05 2 23 1 42 10 74 1 10 1 28 66 56 1 49 2 3 4 5 6 7...

Page 71: ...84 3 88 2 84 1 80 8 91 1 8 1 52 77 70 1 66 2 3 4 5 6 7 1 61 2 52 3 42 3 42 2 52 1 61 9 81 1 9 1 42 72 65 1 56 2 3 4 5 6 7 8 1 46 2 26 3 07 3 88 3 07 2 26 1 46 10 73 1 10 1 34 68 61 1 48 2 3 4 5 6 7 8...

Page 72: ...LEFT OF THE SHADED AREA END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS TAB BANK TAB SIZE TABS PLASTIC LENGTH PLASTIC POSITION TAB POSITION PLASTIC LENGTH PLASTIC TAB POSITION 3 2 54 1 3 3 15 1 53 1 4...

Page 73: ...9 4 25 3 09 1 93 8 1 01 1 8 1 55 79 69 1 76 2 3 4 5 6 7 1 71 2 72 3 74 3 74 2 72 1 71 9 90 1 9 1 44 74 64 1 65 2 3 4 5 6 7 8 1 54 2 44 3 34 4 25 3 34 2 44 1 54 10 81 1 10 1 35 69 59 1 56 2 3 4 5 6 7 8...

Page 74: ...0 4 25 3 10 1 96 8 1 00 1 8 1 61 82 75 1 75 2 3 4 5 6 7 1 75 2 75 3 75 3 75 2 75 1 75 9 89 1 9 1 50 76 69 1 64 2 3 4 5 6 7 8 1 58 2 47 3 36 4 25 3 36 2 47 1 58 10 80 1 10 1 41 72 65 1 55 2 3 4 5 6 7 8...

Page 75: ...18 4 25 3 18 2 11 1 04 8 94 1 69 1 2 3 4 5 6 7 8 97 1 91 2 84 3 78 3 78 2 84 1 91 97 9 83 1 58 1 2 3 4 5 6 7 8 9 92 1 75 2 58 3 42 4 25 3 42 2 58 1 75 92 10 75 1 50 1 2 3 4 5 6 7 8 9 10 88 1 63 2 38 3...

Page 76: ...LEFT OF THE SHADED AREA END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS TAB BANK TAB SIZE TABS PLASTIC LENGTH PLASTIC POSITION TAB POSITION PLASTIC LENGTH PLASTIC TAB POSITION 3 2 88 1 3 3 49 1 70 1 63...

Page 77: ...4 4 75 3 44 2 14 8 1 14 1 8 1 68 86 76 1 89 2 3 4 5 6 7 1 90 3 04 4 18 4 18 3 04 1 90 9 1 01 1 9 1 55 79 69 1 76 2 3 4 5 6 7 8 1 71 2 72 3 73 4 75 3 73 2 72 1 71 10 91 1 10 1 45 74 64 1 66 2 3 4 5 6 7...

Page 78: ...46 4 75 3 46 2 18 8 1 13 1 8 1 74 89 81 1 89 2 3 4 5 6 7 1 94 3 06 4 19 4 19 3 06 1 94 9 1 00 1 9 1 61 83 75 1 75 2 3 4 5 6 7 8 1 75 2 75 3 75 4 75 3 75 2 75 1 75 10 90 1 10 1 51 78 70 1 65 2 3 4 5 6...

Page 79: ...3 54 4 75 3 54 2 32 1 11 8 1 06 1 81 1 2 3 4 5 6 7 8 1 03 2 09 3 16 4 22 4 22 3 16 2 09 1 03 9 94 1 69 1 2 3 4 5 6 7 8 9 97 1 92 2 86 3 80 4 75 3 80 2 86 1 92 97 10 85 1 60 1 2 3 4 5 6 7 8 9 10 93 1 7...

Page 80: ...7 5 50 3 97 2 43 8 1 34 1 8 1 84 94 79 2 09 2 3 4 5 6 7 2 14 3 49 4 84 4 84 3 49 2 14 9 1 19 1 9 1 69 87 72 1 94 2 3 4 5 6 7 8 1 91 3 10 4 30 5 50 4 30 3 10 1 91 10 1 07 1 10 1 57 80 66 1 82 2 3 4 5 6...

Page 81: ...8 5 50 3 98 2 46 8 1 33 1 8 1 87 94 84 2 08 2 3 4 5 6 7 2 17 3 50 4 83 4 83 3 50 2 17 9 1 18 1 9 1 72 87 77 1 93 2 3 4 5 6 7 8 1 95 3 13 4 31 5 50 4 31 3 13 1 95 10 1 06 1 10 1 60 82 72 1 81 2 3 4 5 6...

Page 82: ...0 5 50 4 00 2 50 8 1 31 1 8 1 92 97 90 2 06 2 3 4 5 6 7 2 21 3 52 4 83 4 83 3 52 2 21 9 1 17 1 9 1 78 90 83 1 92 2 3 4 5 6 7 8 2 00 3 17 4 34 5 50 4 34 3 17 2 00 10 1 05 1 10 1 66 84 77 1 80 2 3 4 5 6...

Page 83: ...64 1 21 8 1 25 2 00 1 2 3 4 5 6 7 8 8 1 25 2 00 1 13 2 38 3 63 4 88 4 88 3 63 2 38 1 13 9 1 11 1 86 1 2 3 4 5 6 7 8 9 9 1 11 1 86 1 06 2 17 3 28 4 39 5 50 4 39 3 28 2 17 1 06 10 1 00 1 75 1 2 3 4 5 6...

Page 84: ...6 00 4 34 2 68 8 1 45 1 8 1 99 1 01 91 2 20 2 3 4 5 6 7 2 37 3 82 5 27 5 27 3 82 2 37 9 1 29 1 9 1 83 93 83 2 04 2 3 4 5 6 7 8 2 12 3 41 4 70 6 00 4 70 3 41 2 12 10 1 16 1 10 1 70 87 77 1 91 2 3 4 5...

Page 85: ...6 00 4 36 2 71 8 1 44 1 8 2 05 96 97 2 19 2 3 4 5 6 7 2 41 3 84 5 28 5 28 3 84 2 41 9 1 28 1 9 1 89 94 89 2 03 2 3 4 5 6 7 8 2 17 3 44 4 72 6 00 4 72 3 44 2 17 10 1 15 1 10 1 76 90 83 1 90 2 3 4 5 6...

Page 86: ...2 3 4 5 6 7 8 1 19 2 56 3 94 5 31 5 31 3 94 2 56 1 19 9 1 22 1 97 1 2 3 4 5 6 7 8 9 1 11 2 33 3 55 4 78 6 00 4 78 3 55 2 33 1 11 10 1 10 1 85 1 2 3 4 5 6 7 8 9 10 1 05 2 15 3 25 4 35 5 45 5 45 4 35 3...

Page 87: ...0 5 06 3 11 8 1 70 1 8 2 24 1 13 1 03 2 45 2 3 4 5 6 7 2 73 4 43 6 13 6 13 4 43 2 73 9 1 51 1 9 2 05 1 04 94 2 26 2 3 4 5 6 7 8 2 45 3 96 5 48 7 00 5 48 3 96 2 45 10 1 36 1 10 1 90 97 87 2 11 2 3 4 5...

Page 88: ...07 3 14 8 1 69 1 8 2 30 1 16 1 09 2 44 2 3 4 5 6 7 2 78 4 47 6 15 6 15 4 47 2 78 9 1 50 1 9 2 11 1 07 1 00 2 25 2 3 4 5 6 7 8 2 50 4 00 5 50 7 00 5 50 4 00 2 50 10 1 35 1 10 1 96 1 00 93 2 10 2 3 4 5...

Page 89: ...63 2 38 1 2 3 4 5 6 7 8 1 31 2 94 4 56 6 19 6 19 4 56 2 94 1 31 9 1 44 2 19 1 2 3 4 5 6 7 8 9 1 22 2 67 4 11 5 55 7 00 5 55 4 11 2 67 1 22 10 1 30 2 05 1 2 3 4 5 6 7 8 9 10 1 15 2 45 3 75 5 05 6 35 6...

Page 90: ...8 50 56 00 2 3 4 5 6 7 55 50 92 50 129 50 129 50 92 50 55 50 9 1 9 33 00 43 00 26 50 16 50 52 00 2 3 4 5 6 7 8 49 50 82 50 115 50 148 50 115 50 82 50 49 50 10 1 10 29 50 39 50 24 75 14 75 48 50 2 3 4...

Page 91: ...25 23 00 13 00 45 25 2 3 4 5 6 7 39 25 65 50 91 75 91 75 65 50 39 25 9 1 9 23 25 33 25 21 50 11 50 45 25 2 3 4 5 6 7 8 35 25 58 50 81 75 105 00 81 75 58 50 35 25 10 1 10 21 00 31 00 20 50 10 50 40 00...

Page 92: ...9 25 55 75 2 3 4 5 6 7 56 00 92 75 129 50 129 50 92 75 56 00 9 1 9 32 75 42 75 23 25 17 25 51 75 2 3 4 5 6 7 8 50 25 83 00 115 75 148 50 115 75 83 00 50 25 10 1 10 29 50 39 50 21 75 15 75 48 50 2 3 4...

Page 93: ...00 20 00 14 00 45 00 2 3 4 5 6 7 40 00 66 00 92 00 92 00 66 00 40 00 9 1 9 23 00 33 00 18 50 12 50 42 00 2 3 4 5 6 7 8 36 00 59 00 82 00 105 00 82 00 59 00 36 00 10 1 10 20 75 30 75 17 25 11 25 39 75...

Page 94: ...4 Maintenance 4 1 F 9999 8 Build 8 Issue 1 4 MAINTENANCE...

Page 95: ...4 Maintenance 4 2 F 9999 8 Build 8 Issue 1...

Page 96: ...hange oil only when performing maintenance that requires gearbox disassembly Note If oil must be replaced use only Mobil SHC 634 or Ultrachem Chemlube 140 Do not confuse Mobil SHC 634 with Mobilgear 6...

Page 97: ...der area All fittings should be greased every 200 operating hours or once a month One shot of grease is all that is necessary Two fittings are located on the ends of the vacuum bar To lubricate remove...

Page 98: ...Use White Lithium Grease for Plastic Feed Slide Lubrication ASSEMBLY UNIT VENDOR UNITS INTERVAL LUBE SPECIFICATION REDUCER DODGE TIGEAR RELIALUBE SYSTEM MOBIL SHC 634 OR ULTRACHEM CHEMLUBE 140 Change...

Page 99: ...t during operation Do not touch these parts until unit has been turned off and allowed to cool Vacuum Pump Service Kit HW 47110 Includes Vanes 4 Gasket 1 O Ring 2 Felt 2 VACUUM PUMP TROUBLESHOOTING GU...

Page 100: ...ep 4 Clean with compressed air if filter looks serviceable Recheck for above conditions Step 5 Inspect filter muffler for compacted debris Replace immediately if present Step 6 Check o ring for softne...

Page 101: ...der Timing Plastic Feed and Cut Timing Machine Cycle Timing Note Fig 4 9 and Fig 4 10 provide views of the front and rear sections of the machine Fig 4 11 is a view of the drive chain connection All f...

Page 102: ...4 Maintenance 4 9 F 9999 8 Build 8 Issue 1 FILM GUIDES VACUUM UNIT TRANSFORMER BOX MAIN POWER SWITCH REEL HOLDER PLASTIC FEEDER VACUUM GAGE DRIVE MOTOR AREA AIR INLET VALVE Fig 4 10 Machine Back View...

Page 103: ...T TIMING CHAIN PILE FEEDER DRIVE SPROCKET Fig 4 11 Timing Chain Connections BEFORE ATTEMPTING TIMING PROCEDURES DISCONNECT POWER FROM MACHINE AT THE SOURCE CONNECTION AND LOCKOUT TAGOUT THE POWER SWIT...

Page 104: ...n positioned as shown in Fig 4 12 Step 3 If nozzles are incorrectly aligned perform Steps 4 and 5 Step 4 Turn feeder drive shaft sprocket counterclockwise to move nozzles through normal rotation cycle...

Page 105: ...mp assembly Timing marks are located on top of rectangular block and frame of machine Step 1 Align mark on rectangular block with mark on frame of machine Step 2 If rectangular block moves out of posi...

Page 106: ...dex the machine until the timing screw is aligned with the timing mark and set MACHINE CYCLE COLLAR SCREW TIMING MARK 1mm MACHINE CYCLE COLLAR Fig 4 15 Adjust Proximity Switch to Drive Screw Step 3 Us...

Page 107: ...CHINE CYCLE COLLAR SCREW TIMING MARK Fig 4 16 Align Drive Screw With Timing Mark Step 5 Use the Drive Speed control to slowly index the machine until the screw is aligned with the timing mark again St...

Page 108: ...rive Plastic Feed and Cut and Pile Feed Drive sprockets Step 2 Make sure there is no slack between these sprockets Step 3 Use the chain Take Up to tighten chain allowing 1 2 inch 12 7mm of slack in th...

Page 109: ...tting which can also be adjusted with the handwheels The handwheels should be calibrated as accurately as possible during the calibration procedures Therefore paper size must also be accurate Measure...

Page 110: ...rocedures Set the Plastic Position handwheel and Tab Position handwheel to the center line of the paper size i e on eleven inch paper handwheels are set to 5 50 inches 139 7mm Both handwheels are set...

Page 111: ...length is more than or less than 3 00 inches 76 2mm perform the following steps Step 6 To adjust plastic size remove locking screw that retains nut located on side of plastic feed tip die mounting pl...

Page 112: ...er conveyor and completely against the paper side guide INDEX STOCK EDGE 1 16 1 57 MM Fig 4 22 Distance Between Index Stock and Straight Edge Should Be 1 16th The distance between the straight edge an...

Page 113: ...plate Step 6 Adjust feeder forward or backward until two sheets can run through machine with plastic properly backing up reversed sheet Step 7 Repeat steps 1 2 3 5 and 6 until plastic is properly cen...

Page 114: ...3 Adjust one knife package to achieve the 4 0 inch 101 6mm dimension by moving the package backwards or forwards Note The package that you move depends which way the tab is out of center This can be d...

Page 115: ...of the nozzle to conform to the curl of the paper The advantage of the floating nozzle cup is that it will compensate for a much wider range of operating conditions It is important to make certain th...

Page 116: ...he second sheet Another function of the blow air is to lift the top few sheets until the top sheet is up against the sheet separator finger This establishes a uniform height for the top sheet so that...

Page 117: ...RS HAND KNOB Fig 4 25 Pull In Hold Down Rollers 4 2 4 4 Moving the Pull In Hold Down Rollers The rollers can be positioned in any one of four positions To change pull the hand knob up to disengage and...

Page 118: ...interfere with the feeding of the strip If these become damaged they must be replaced When replacing they must be bent to the exact shape shown on the drawing to be furnished when your machine is ins...

Page 119: ...reach the plastic tab operation the paper is in very poor condition There are several things which can be done to improve the condition of the paper stock First it will pay to select papers which tend...

Page 120: ...8 105 g m2 may tend to buckle when the leading edge picks up the plastic and reaches the platens Lighter stocks may also require more careful adjustment of the left hand register sheet guide before th...

Page 121: ...nife raise and lower the upper knife for clearing action Step 4 If knives bump or rub do the job again Step 5 Check cutting ability of knives with at least 002 05mm Mylar the index tab film you use on...

Page 122: ...s acceptable Step 10 Then take a piece of 002 05mm Mylar index tab film and check the cutting ability of the knives It is necessary that they cut this thin film at the contour and at least one inch aw...

Page 123: ...r KICK OUT SOLENOID Fig 4 28 Kick Out Solenoid Set Up 4 2 8 Kick Out Solenoid Set Up The kick out solenoid assists the index stock out of the tab cutter and into the paper basket It is important that...

Page 124: ...he roller on the kick out solenoid drops 3 8 Fig 4 30 3 8 Gap Between Stop Pad and Bottom of Cylinder There should be a gap of 3 8 between the rubber stop pad and the bottom of the tab cut cylinder If...

Page 125: ...n the strip for the cut and make ends open even though they have a tendency to stick together The openers are light enough to compress during cutting but still open the tip The first two openers are l...

Page 126: ...rews which mount plastic tip die to mounting plate Step 9 Slide plastic tip die toward feeder and lift to remove 4 2 9 2 Reinstall Plastic Tip Die Step 1 Turn machine OFF then disconnect main machine...

Page 127: ...not stop the sheet stock in time The cylinder should have a smooth up and down motion To Adjust Step 1 Remove the rear cover PAPER STOP ACTIVATION VALVE Fig 4 34 Paper Stop Activation Button Step 2 D...

Page 128: ...are furnished as flat pieces In order for them to function correctly they must be carefully shaped and mounted into the plastic tip die mechanism 4 2 10 2 Shaping of Inside Openers OUTSIDE OPENER DIE...

Page 129: ...located in the center of the left side of the retaining nut The retaining nut is located just underneath the control panel on the front side as shown in Fig B The set screw requires a 1 8 inch Allen...

Page 130: ...iber Optics The Scotty 5000 has four sets of fiber optic sensors Each set has an upper and lower optic 4 3 1 Fiber Optic Sensor Locations 1 Paper Trip Counter Fig 4 39 Paper Press Fiber Optic Sensor 2...

Page 131: ...efore being put into operation This is acomplished by running the AutoSet routine Due to the variety of different paper stocks it may require slight excess gain sensitivity adjustment If the sensitivi...

Page 132: ...ns 1 Paper Trip Counter mounted inside the pile feeder cover on the R H side TAB CUTTER PAPER PRESS PAPER STOP OUT OF STOP Fig 4 44 Fiber Optic Amplifier Locations 2 Paper Press Mounted to machine bas...

Page 133: ...ton until Alignment Indicator Green LED begins to flash Step 4 Release button beam status indicator Green LED will illuminate Step 5 Alignment indicator flashes Amber when AutoSet routine is complete...

Page 134: ...ing Some paper stocks may produce fiber dust which builds up on the fiber optics and causes machine problems Step 1 E Stop Machine Step 2 The optic sensor should be blown off daily with compressed air...

Page 135: ...cts to remove adhesive or Mylar from the platens Step 1 E Stop must be off out Step 2 Turn on main power Step 3 Turn on main air supply Step 4 Heat up platens to minimum of 225 Deg Step 5 Remove Plexi...

Page 136: ...5 SCOTTY 5000 PARTS 5 1 F 9999 8 08 2006 Issue 1 5 SCOTTY 5000 PARTS...

Page 137: ...ountry Zip Code and Machine Serial Number 2 Order by part number and description as shown in the manual 3 No minimum charge on orders 4 Specify how shipments are to be made Freight Parcel Post or Expr...

Page 138: ...can be approved 2 All shipments returned MUST contain a copy of the Invoice Number or Packing List that parts were received on and the reason for return noted Shipments may be refused if the above pr...

Page 139: ...CABINET TIP DIE UNIT BASE DRIVE UNIT REGISTER BOARD UNIT PLASTIC REEL HOLDER UNIT PILE FEED UNIT TAB CUTTER UNIT GUARDS COVERS PLATEN UNIT PLASTIC FEED UNIT PLASTIC CUT UNIT MIDDLE REGISTER BOARD UNI...

Page 140: ...5 SCOTTY 5000 PARTS 5 1 ASSEMBLY LOCATOR 5 5 F 9999 8 08 2006 Issue 1 This page is intentionally left blank...

Page 141: ...REF REGISTER BOARD ASS Y REF HANDWHEEL ASS Y REF BASE DRIVE ASS Y REF REGISTER BOARD ASS Y 5 6 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 2 PILE FEED REGISTER BOARD ADJUSTMENT...

Page 142: ...1 2 PF 0195 PLATE FRONT SIDE LH 1 3 PF 0170 1 BAR CROSS 2 HW 51230 SCREW SHC 2 4 PF 0183 SCREW ACME ADJUST 1 HW 57090 PIN SPRING 1 5 PF 0184 NUT ACME 1 HW 82030 SCREW LOCK 1 HW 49130 D SHAPED WASHER...

Page 143: ...5 8 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 3 PILE FEED DRIVE ROLLER ASSEMBLY...

Page 144: ...1 ITEM PART DESCRIPTION REQ ITEM PART DESCRIPTION REQ 1 FP 0105 PLATE SPRING 1 2 HW 53100 SCREW BUTTON HD 2 3 HW 55460 SCREW THUMB 1 4 FP 0104 CLAMP ROLLER 1 5 HW 55075 SCREW SHOULDER 1 6 HW 67030 BEA...

Page 145: ...REF BASE DRIVE ASS Y REF BASE DRIVE ASS Y REF REGISTER BOARD ADJUSTMENT ASS Y ITEM 2 REF REGISTER BOARD ADJUSTMENT ASS Y ITEM 1 5 10 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 4 PILE FEED DRIVE...

Page 146: ...NING 2 6 HW 66040 BEARING BALL 2 7 PF 0110 TUBE DRIVE 1 8 PF 0112 BLOCK BALL BUSHING 3 HW 51230 SCREW SHC 12 9 HW 57190 PIN SPRING 2 10 HW 61080 RING RETAINING 1 11 PF 7801 SHAFT 2 HW 53150 SCREW BUTT...

Page 147: ...REF REGISTER BOARD ADJUSTMENT ASS Y ITEM 2 REF REGISTER BOARD ADJUSTMENT ASS Y ITEM 1 5 12 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 5 PILE FEED DRIVE TENSIONER...

Page 148: ...E 1 7 HW 86040 PULLEY TIMING GEAR 1 HW 59030 KEY SQUARE 1 8 HW 88030 GEAR BROWNING 1 HW 59030 KEY SQUARE 1 9 HW 88020 GEAR BROWNING 1 HW 59030 KEY SQUARE 1 10 HW 86060 PULLEY TIMING GEAR 1 HW 59030 KE...

Page 149: ...DJUSTMENT ASS Y ITEM 2 REF REGI STER BOARD ADJUSTMENT ASS Y I TEM 1 REF PILE FEED DRIVE TENSIONER ASS Y ITEM 3 REF VACUUM BAR ASS Y ITEM 5 5 14 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 6 PILE FE...

Page 150: ...1 HW 51380 SCREW SHC 1 HW 49050 WASHER SAE 3 14 PF 0136 RING VACUUM CONNECTION 1 15 PF 0137 RING VACUUM CONNECTION 1 16 HW 66160 BEARING BALL 2 17 HW 61050 RING RETAINING 3 18 PF 0134 SHAFT VACUUM BAR...

Page 151: ...5 16 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 7 PILE FEED VACUUM BAR...

Page 152: ...SCRIPTION REQ ITEM PART DESCRIPTION REQ 1 PF 0228 CUP PICKUP NOZZLE 4 2 HW 61040 RING RETAINING 4 3 PF 0231 VACUUM NOZZLE 4 4 HW 74020 O RING 4 5 PF 0135 BAR VACUUM 1 6 HW 55470 SCREW THUMB 8 7 PF 015...

Page 153: ...REF REGISTER BOARD ADJUSTMENT ASS Y ITEM 1 REF REGISTER BOARD ADJUSTMENT ASS Y ITEM 2 5 18 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 8 PILE FEED PAPER GUIDE...

Page 154: ...4 12 HW 66020 BEARING BALL 4 13 PF 0115 ROLLER MAIN FEED 2 14 HW 51200 SCREW SHC 6 15 FP 0102 BRACKET SWITCH 1 16 PF 0232 BLOCK PAPER SUPPORT PLATE 2 17 PF 0233 1 PLATE PAPER SUPPORT 1 18 HW 51390 SCR...

Page 155: ...PAPER TRIP I 09 OPTIC 9 REF WITH REGISTER BOARD 5 20 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 9 PILE FEED OPTIC MOUNTING...

Page 156: ...06 Issue 1 ITEM PART DESCRIPTION REQ ITEM PART DESCRIPTION REQ 1 HW 95010 CHANNEL TRAC 4 2 HW 53140 SCREW BUTTON HD 4 3 HW 97017 AMPLIFIER 1 HW 97018 ADAPTER CORD 1 HW 51026 SCREW SOC HD 2 HW 53060 SC...

Page 157: ...REF PILE LIFT HANDWHEEL ASS Y ITEM 10 REF REGISTER BOARD ADJUSTMENT ASS Y ITEM 2 5 22 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 10 PILE HEIGHT ASSEMBLY...

Page 158: ...PF 0166 SHAFT SHEET CHECK PIVOT 1 HW 57190 PIN SPRING 1 8 HW 81060 BALL 1 HW 60140 NUT JAM 1 HW 52250 SCREW SET 1 9 HW 70030 ROD END FEMALE 2 10 HW 51370 SCREW SHC 2 11 PF 0194 CONNECTING ROD 1 HW 60...

Page 159: ...REF LONG SHT OPTION 4 REQ D 5 24 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 11 PILE LIFT DRIVE...

Page 160: ...W 52090 SCREW SET 2 3 PF 7802 SHAFT GUIDE 2 4 PF 0199 BAR STACK SUPPORT 2 5 PF 0154 SLIDE PAPER LIFT 1 HW 51410 SCREW SHC 4 6 HW 57260 PIN SPRING 2 7 PF 0236 SCREW CHAIN 1 8 HW 77010 ROLLER CHAIN 1 CO...

Page 161: ...REF PILE LIFT FRAME ASS Y REF REGISTER BOARD ADJUSTMENT ASS Y ITEM 2 REF REGISTER BOARD ADJUSTMENT ASS Y ITEM 1 5 26 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 12 PILE LIFT FRAME...

Page 162: ...Q 1 HW 51230 SCREW SHC 4 2 HW 56160 DOWEL PULL 2 3 HW 51470 SCREW SHC 8 4 HW 57300 PIN SPRING 4 5 PF 0190 EXTENSION STACK RH 1 6 HW 51210 SCREW SHC 4 7 HW 57190 PIN SPRING 6 8 PF 0187 BLOCK BOTTOM RAI...

Page 163: ...REF PILE LIFT HANDWHEEL ASS Y REF REGISTER BOARD ADJUSTMENT ASS Y ITEM 2 REF REGISTER BOARD ADJUSTMENT ASS Y ITEM 1 5 28 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 13 PILE LIFT HANDWHEEL...

Page 164: ...T 1 7 HW 69080 THRUST RACE 7 8 PF 0102 HOUSING ROCKER ARM 1 9 HW 67120 BEARING NEEDLE 4 10 PF 0106 ROCKER ARM 1 11 PF 8301 BUSHING 2 12 HW 82040 SCREW LOCK 2 13 PF 0101 SHAFT PILE LIFT 1 14 HW 59030 K...

Page 165: ...REF REGISTER BOARD ADJUSTMENT ASS Y ITEM 2 REF REGISTER BOARD ADJUSTMENT ASS Y ITEM 1 REF PILE LIFT FRAME ASS Y ITEM 9 5 30 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 14 PILE FEED SHEET SEPARATOR...

Page 166: ...BLOW AIR 2 HW 51230 SCREW SHC 4 8 PF 0131 GUIDE SHEET STACK RH 1 HW 51200 SCREW SHC 2 9 PF 0203 FITTING BLOW AIR 2 HW 52010 SCREW SET 2 HW 84010 BALL NYLON 2 10 PF 0202 NOZZLE FRONT BLOW AIR 2 11 HW...

Page 167: ...REF REGISTER BOARD ADJUSTMENT ASS Y ITEM 2 REF REGISTER BOARD ADJUSTMENT ASS Y ITEM 1 5 32 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 15 PILE FEED STACK GUIDE...

Page 168: ...EW SHC 4 5 PF 0174 BLOCK NOZZLE MTG 2 HW 84020 BALL NYLON 2 HW 52080 SCREW SET 2 6 PF 0175 BLOCK CLAMP 2 HW 52220 SCREW SET 1 7 HW 51090 SCREW SHC 4 8 PF 0180 GUIDE STACK RH STANDARD 1 PF 0244 GUIDE S...

Page 169: ...REF REGISTER BOARD ADJUSTMENT ASS Y ITEM 2 REF REGISTER BOARD ADJUSTMENT ASS Y ITEM 1 5 34 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 16 PILE FEED PNEUMATIC FITTINGS...

Page 170: ...COVER FEEDER L H 1 2 PF 9906 PLUG COVER PLASTIC 2 3 HW 63260 ELBOW STREET 2 4 HW 47045 VALVE BALL 2 5 HW 63370 ELBOW MALE 4 6 HW 63310 CONNECTOR MALE 4 7 PF 0222 MANIFOLD BLOW AIR 2 HW 53140 SCREW BUT...

Page 171: ...REF REGISTER BOARD ADJUSTMENT ASS Y ITEM 2 REF REGISTER BOARD ADJUSTMENT ASS Y ITEM 1 5 36 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 17 PILE FEED GUARDS COVERS...

Page 172: ...F 0238 PLATE SPACER 1 6 HW 97050 SA SENSOR ACTUATOR 1 HW 53030 SCREW BUTTON HD 4 7 HW 53140 SCREW BUTTON HD 6 8 PF 0219 BLOCK GUARD MTG 2 HW 49090 WASHER FLAT 2 HW 56120 DOWEL PIN 2 9 HW 97054 RECEPTA...

Page 173: ...3 3 5 38 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 18 PILE FEED OPTIC MOUNTING...

Page 174: ...8 PILE FEED OPTIC MOUNTING 5 39 F 9999 8 08 2006 Issue 1 ITEM PART DESCRIPTION REQ ITEM PART DESCRIPTION REQ 1 HW 95088 CHANNEL TRAC 1 HW 53140 SCREW BUTTON HD 1 2 HW 97050 SA SENSOR ACTUATOR 1 3 HW 9...

Page 175: ...ARDS COVERS MANIFOLDS ITEM 9 REF GUARDS COVERS MANIFOLDS ITEM 8 REF GUARDS COVERS MANIFOLDS ITEM 9 REF PRESSURE AIRLINE FROM VACUUM PUMP REF PNEUMATIC CONTROLS B ITEM 3 5 40 5 SCOTTY 5000 PARTS F 9999...

Page 176: ...9 8 08 2006 Issue 1 ITEM PART DESCRIPTION REQ ITEM PART DESCRIPTION REQ 1 HW 63310 ELBOW MALE 2 2 HW 63370 ELBOW MALE 4 3 HW 63150 TUBING 10 FT 4 HW 63260 ELBOW STREET 2 5 HW 63350 TEE UNION 1 6 HW 63...

Page 177: ...10 REF VACUUM BAR DRIVE ASS Y ITEM 6 REF VACUUM BAR DRIVE ASS Y ITEM 7 REF GUARDS COVERS ITEM 8 REF PNEUMATIC CONTROLS A ITEM 3 REF PNEUMATIC CONTROLS A ITEM 5 5 42 5 SCOTTY 5000 PARTS F 9999 8 08 20...

Page 178: ...5 43 F 9999 8 08 2006 Issue 1 ITEM PART DESCRIPTION REQ ITEM PART DESCRIPTION REQ 1 HW 63360 ELBOW MALE 2 2 HW 63300 CONNECTOR MALE 1 3 HW 63155 TUBING 16 FT 4 HW 63310 ELBOW MALE 2 5 HW 47090 VALVE...

Page 179: ...4 3 5 5 6 5 5 6 6 4 4 P A P E R F L O W 5 44 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 21 PILE FEED BELT CHAIN LAYOUT...

Page 180: ...ILE FEED BELT CHAIN LAYOUT 5 45 F 9999 8 08 2006 Issue 1 ITEM PART DESCRIPTION REQ ITEM PART DESCRIPTION REQ 1 HW 76010 GEARBELT 1 2 HW 76050 GEARBELT 1 3 HW 76030 GEARBELT 1 4 HW 77010 ROLLER CHAIN 1...

Page 181: ...5 46 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 22 PLATEN UNIT...

Page 182: ...T CYLINDER 1 19 HW 51080 SCREW SOC HD CAP STEEL BLACK OXIDE 2 20 F 0818 AIR CYLINDER COMPACT 1 21 F 0811 BRACKET STOP 1 22 HW 53110 SCREW BUTTON HD 1 22 HW 49030 WASHER FLAT 10 STEEL 1 23 HW 53030 SCR...

Page 183: ...5 48 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 23 REGISTER BOARD HOLD DOWN PLATE...

Page 184: ...TING 1 HW 51230 SCREW SOC HD CAP 2 HW 57190 SPRING PIN 2 9 HW 66010 BALL BEARING 4 10 RB 0106 1 BAR R H SIDE FRAME 1 11 RB 0107 BAR R H MOUNTING 1 HW 51230 SCREW SOC HD CAP 2 HW 57190 SPRING PIN 2 12...

Page 185: ...REF HOLD DOWN PLATE 5 50 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 24 REGISTER BOARD CONVEYOR...

Page 186: ...RIPTION REQ ITEM PART DESCRIPTION REQ 1 HW 99010 BELT 5 2 HW 51380 SCREW SOC HD CAP STEEL BLACK OXIDE 2 3 RB 0112 ARM BELT TENSION 2 4 HW 51200 SCREW SOC HD CAP STEEL BLACK OXIDE 2 5 RB 0113 BAR BELT...

Page 187: ...5 52 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 25 MIDDLE REGISTER HOLD DOWN PLATE...

Page 188: ...9 ROLLER BELT BACK 1 HW 52080 SCREW CUP POINT SOC SET 2 5 HW 86030 PULLEY MARTIN W SET SCREW 1 6 RB 0103 1 BAR L H SIDE FRAME 1 7 F 2102 SHAFT DRIVE 1 8 HW 66010 BALL BEARING 4 9 RB 0106 1 BAR R H SID...

Page 189: ...REF HOLD DOWN PLATE ITEM 6 REF REGISTERBOARD UNIT ITEM 3 5 54 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 26 MIDDLE REGISTER CONVEYOR...

Page 190: ...ION REQ ITEM PART DESCRIPTION REQ 1 HW 99020 BELT 5 2 HW 51410 SCREW SOC HD CAP 2 3 RB 0112 ARM BELT TENSION 2 4 HW 51200 SCREW SOC HD CAP STEEL BLACK OXIDE 2 5 RB 0113 BAR BELT TAKE UP 1 6 HW 98030 C...

Page 191: ...REF HOLD DOWN PLATE ITEM 9 REF CONVEYOR ASSEMBLY ITEM 3 5 56 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 27 MIDDLE REGISTER BOARD UNIT...

Page 192: ...0 SCREW BUTTON HEAD 1 12 F 2106 BLOCK MOUNTING R H 1 13 F 2109 HOUSING COIL 1 14 F 2110 PLATE COVER 2 HW 51025 SCREW SOC HD CAP 4 15 F 2160 SOLENOID ASSEMBLY 1 HW 51028 SCREW SOC HD CAP 4 HW 57020 PIN...

Page 193: ...5 58 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 28 MIDDLE REGISTER BOARD DRIVE A...

Page 194: ...5040 BUSHING BALL 4 9 F 2155 BLOCK BUSHING MOUNTING 4 10 F 2157 TUBE DRIVE 1 HW 61080 RING RETAINING 1 11 HW 97010 FIBER OPTICS 1 12 F 2159 BRACKET SWITCH 1 HW 51230 SCREW SOC HD CAP 2 HW 49040 WASHER...

Page 195: ...I E W A FROM REGISTER BOARD DRIVE A SEE VIEW A REF REGISTER BOARD DRIVE 1 ITEM 17 REF REGISTER BOARD DRIVE A ITEM 9 5 60 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 29 MIDDLE REGISTER BOARD DRIVE...

Page 196: ...N REQ 1 HW 59055 KEY SQUARE 1 2 F 2153 1 PULLEY TIMING 1 HW 52130 SCREW SOC SET 1 3 HW 87070 SPROCKET 1 HW 52135 SCREW SOC SET 1 4 HW 61050 RING RETAINING 2 5 HW 66040 BALL BEARING 2 6 F 2156 SHAFT DR...

Page 197: ...5 62 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 30 TAB CUTTER KNIFE CARRIER L H...

Page 198: ...HW 66300 BEARING ROLLER 2 HW 66310 BEARING ROLLER 2 4 F 0528 SCREW SHOULDER 2 5 HW 64040 BEARING BRONZE 4 6 HW 82030 SCREW LOCKING 1 7 C 0507 NUT ADJ L H ACME THD 1 8 C 0523 KNIFE LOWER L H 1 HW 54150...

Page 199: ...5 64 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 31 TAB CUTTER KNIFE CARRIER R H...

Page 200: ...F 0527 KNIFE CARRIER R H 1 HW 52020 SCREW SOC SET 2 4 HW 66300 BEARING ROLLER 2 HW 66310 BEARING ROLLER 2 5 F 0528 SCREW SHOULDER 2 6 C 0527 PLATE T NUT 3 7 HW 64040 BEARING BRONZE 4 8 C 0526 KNIFE LO...

Page 201: ...5 66 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 32 TAB CUTTER A...

Page 202: ...SHAFT ROLLER 2 3 F 0501 PLATE REAR L H 1 4 HW 51480 SCREW SOC HD CAP 12 5 HW 56270 DOWEL PIN 4 6 F 0513 PULLEY TIMING 2 7 HW 61040 RING RETAINING 4 8 HW 66020 BEARING BALL 4 9 HW 53140 SCREW BUTTON HD...

Page 203: ...REF KNIFE CARRIER ASSEMBLY L H 5 68 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 33 TAB CUTTER B...

Page 204: ...IPTION REQ ITEM PART DESCRIPTION REQ 1 F 0504 BAR GUIDE REAR 1 2 F 0503 BAR GUIDE FRONT 1 3 F 0514 COUPLING 1 4 HW 61060 RING RETAINING 2 5 HW 51460 SCREW SOC HD CAP 2 HW 49110 WASHER FLAT 2 HW 49120...

Page 205: ...REF TAB CUTTER A ITEM 10 5 70 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 34 TAB CUTTER DRIVE LINKAGE...

Page 206: ...HW 60160 NUT HEX HD JAM L H 2 6 HW 51560 SCREW SOC HD CAP 2 7 HW 70060 ROD END FEMALE L H 2 8 F 0509 BLOCK MOUNTING 1 HW 51580 SCREW SOC HD CAP 4 9 F 0507 CYLINDER AIR 1 10 F 0506 2 BLOCK SPACER 1 11...

Page 207: ...5 72 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 35 TIP DIE UNIT...

Page 208: ...9999 8 08 2006 Issue 1 ITEM PART DESCRIPTION REQ ITEM PART DESCRIPTION REQ 1 C 0316 OPENER PLASTIC OUTER 2 HW 51010 SCREW SOC HD CAP 2 2 C 0316 IS OPENER PLASTIC 2 HW 51010 SCREW SOC HD CAP 2 3 C 301...

Page 209: ...5 74 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 36 HANDWHEEL UNIT PLASTIC POSITION TAB POSITION...

Page 210: ...8 14 BUSHING STD 2 15 BUSHING STD 2 16 HW 79110 SPRING 2 17 C 0734 PLUNGER 2 18 HW 57110 PIN SPRING 2 19 C 8803 VERNIER RING SETTING 2 20 HW 67080 BEARING NEEDLE 4 21 C 0732 SPACER 2 22 HW 67140 BEAR...

Page 211: ...5 76 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 37 HANDWHEEL UNIT PLASTIC SIZE...

Page 212: ...ING 1 13 HW 51150 SCREW SOC HD CAP 4 14 BUSHING STD 1 15 BUSHING STD 1 16 HW 79110 SPRING 1 17 C 0734 PLUNGER 1 18 HW 57110 PIN SPRING 1 19 C 8803 VERNIER RING SETTING 1 20 HW 67080 BEARING NEEDLE 2 2...

Page 213: ...5 78 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 38 HANDWHEEL UNIT TAB SIZE...

Page 214: ...11 C 8808 GEAR PINION 1 12 C 8802 GEAR POSITIONING 1 13 HW 51150 SCREW SOC HD CAP 4 14 BUSHING STD 1 15 BUSHING STD 1 16 HW 79110 SPRING 1 17 C 0734 PLUNGER 1 18 HW 57110 PIN SPRING 1 19 C 8803 VERNIE...

Page 215: ...PLASTIC POSITION HANDWHEEL PLASTIC SIZE HANDWHEEL TAB POSITION HANDWHEEL TAB SIZE HANDWHEEL 5 80 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 39 HANDWHEEL LOCATOR...

Page 216: ...5 SCOTTY 5000 PARTS 5 39 HANDWHEEL LOCATOR 5 81 F 9999 8 08 2006 Issue 1 THIS IS INTENTIONALLY LEFT BLANK...

Page 217: ...ROTATION SLIP LOCK NOTE GREASE AT ASSEMBLY NOTE GREASE AT ASSEMBLY NOTE GREASE AT ASSEMBLY 5 82 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 40 PLASTIC FEED UNIT ASSEMBLY A...

Page 218: ...RING NEEDLE 2 14 C 0129 PLATE ROLLER MOUNTING 1 15 HW 67070 BEARING NEEDLE 2 16 HW 69070 THRUST RACE 2 17 HW 68010 THRUST BEARING 1 18 HW 50010 STUD THREADED 1 19 HW 81060 KNOB PLASTIC BALL 1 20 C 012...

Page 219: ...FEED UNIT ASSEMBLY A ITEM 31 REF PLASTIC FEED UNIT ASSEMBLY A ITEM 14 ROTATION SLIP LOCK REF PLASTIC FEED UNIT ASSEMBLY A ITEM 7 5 84 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 41 PLASTIC FEED UNI...

Page 220: ...P 2 3 C 8801 A GEAR FEED ROLLER 1 4 HW 66020 BEARING BALL 2 5 HW 61040 RING RETAINING 2 6 HW 61110 RING RETAINING 3 7 C 0120 SHAFT LOWER FEED 1 8 HW 58010 KEY WOODRUFF 1 9 HW 69070 THRUST RACE 2 10 HW...

Page 221: ...REF PLASTIC FEED UNIT ASSEMBLY A ITEM 7 X 5 86 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 42 PLASTIC FEED ASSEMBLY C...

Page 222: ...D CAP 4 HW 57260 PIN SPRING 2 2 F 0102 BAR PLASTIC TENSION ROLLER MTG 1 HW 53160 SCREW BUTTON HD 2 3 HW 55090 SCREW SHOULDER 1 4 C 0125 ROLLER DRAG 1 5 HW 69160 THRUST RACE 1 6 C 0113 POST SPACER 1 HW...

Page 223: ...REF PLASTIC FEED UNIT ASSEMBLY C ITEM 4 REF PLASTIC FEED UNIT ASSEMBLY A ITEM 7 5 88 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 43 PLASTIC FEED UNIT ROLLERS...

Page 224: ...DESCRIPTION REQ ITEM PART DESCRIPTION REQ 1 HW 55200 KNOB KNURLED 1 2 HW 53180 SCREW BUTTON HD 2 3 HW 69140 THRUST RACE 2 4 HW 67070 BEARING NEEDLE 4 5 C 0117 SHAFT FOLDING ROLLER 2 6 HW 81070 KNOB KN...

Page 225: ...RE PLASTIC FEED UNIT ASSEMBLY A ITEM 31 5 90 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 44 PLASTIC FEED SLIDE...

Page 226: ...RUST 1 2 HW 57170 PIN SPRING 2 3 HW 51240 SCREW SOC HD CAP 4 4 C 0109 BLOCK PLASTIC FEED SLIDE 2 5 C 7801 ROD SLIDE 2 6 HW 73010 SEAL THOMSON 4 7 HW 65010 BUSHING BALL 4 8 HW 63080 PLUG 1 9 C 0112 CLA...

Page 227: ...REF PLASTIC FEED UNIT SLIDE 5 92 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 45 PLASTIC FEED DRIVE...

Page 228: ...EX 4 5 C 0106 ROD CONNECTING 1 6 HW 49050 WASHER FLAT SAE 17 7 C 0134 PIN ROCKER ARM PIVOT 1 2 8 C 0102 ARM REF 9 HW 51390 SCREW SOC HD CAP 1 10 HW 51380 SCREW SOC HD CAP 1 HW 60200 NUT NYLON INSERT 1...

Page 229: ...REF F 1103 PLATE MAIN MACH R H REF PLASTIC FEED UNIT 5 94 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 46 PLASTIC FEED COVERS GUARDS...

Page 230: ...S GUARDS 5 95 F 9999 8 08 2006 Issue 1 ITEM PART DESCRIPTION REQ ITEM PART DESCRIPTION REQ 1 C 1010 BLOCK MOUNTING 3 HW 51210 SCREW SOC HD CAP 6 2 C 1003 GUARD PLASTIC FEED 1 HW 54090 SCREW FLAT HD 3...

Page 231: ...REF f 1103 PLATE PLATE MAIN MACH R H 5 96 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 47 PLASTIC CUT BASE...

Page 232: ...RETAINING 2 11 C 0229 SHAFT RETAINER 1 12 C 0228 RETAINER SHAFT 1 HW 51430 SCREW SOC HD CAP 2 13 C 0224 GUIDE BAR BRACKET R H 1 HW 51430 SCREW SOC HD CAP 2 14 HW 64070 BUSHING BRONZE 2 15 C 0219 SHAFT...

Page 233: ...REF TIP DIE ASSEMBLY REF PLASTIC CUT BASE REF F 1102 PLATE MAIN MACH L H REF F 1103 PLATE MAIN MACH R H 5 98 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 48 PLASTIC CUT ASSEMBLY...

Page 234: ...DAPTER VACUUM 1 HW 53150 SCREW BUTTON HD 4 14 HW 55015 SCREW SHOULDER 1 HW 60165 NUT NYLON INSERT 1 15 C 0102 ARM 1 HW 51480 SCREW SOC HD CAP 1 16 HW 69220 THRUST RACE 1 17 C 0204 ROD CONNECTING 1 18...

Page 235: ...5 100 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 49 PLASTIC REEL HOLDER...

Page 236: ...HAFT ROLLER 4 11 HW 60120 NUT HEX 1 12 C 1534 NUT PLATE 1 HW 57030 PIN SPRING 2 HW 51070 SCREW SOC HD CAP 2 13 C 1535 A HUB UNWIND TENSION ARM 1 14 C 1508 SHAFT RETAINER 1 15 C 1513 ROLLER PLASTIC GUI...

Page 237: ...LINDER FROM TABCUTTER ASS Y REF F 0817 AIR CYLINDER FROM PLATEN UNIT REF F 0818 AIR CYLINDER FROM PLATEN UNIT PLATEN CLOSE PAPER STOP Q 05 TAB CUT Q 06 5 102 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue...

Page 238: ...ALVE SLIDE 1 3 HW 63170 NIPPLE 1 4 HW 63140 TUBING 22FT 5 HW 63160 NIPPLE CLOSE 1 6 HW 63180 ELBOW 1 7 HW 63050 FITTING 1 8 HW 47010 F C IN LINE 2 9 HW 63150 TUBING 2FT 10 HW 47070 MUFFLER 1 11 HW 630...

Page 239: ...UMATIC CONTROLS 1 PAGE 14 is REF PNEUMATIC CONTROLS 1 REF F 0817 AIR CYLINDER FROM PLATEN UNIT REF F 1103 PLATE MAIN MACH R H REF F 1103 PLATE MAIN MACH R H REF F 0818 AIR CYLINDER FROM PLATEN UNIT RE...

Page 240: ...1 ITEM PART DESCRIPTION REQ ITEM PART DESCRIPTION REQ 1 HW 47050 FILTER REGULATOR COMBO 1 2 HW 47060 BRACKET C MTG 1 3 HW 51210 SCREW SOC HD CAP 2 HW 49040 WASHER FLAT 2 4 HW 63092 PLUG PIPE 2 5 HW512...

Page 241: ...REF BASE DRIVE ASSY REF LONG SHT OPTION ONLY 5 106 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 52 PAPER TRAY ASSEMBLY...

Page 242: ...LECTOR 1 9 F 1213 BRACKET MTG 2 HW 51230 SCREW SHC 4 HW 52020 SCREW SET 2 10 F 1220 SHAFT MTG 2 11 F 1205 DEFLECTOR PAPER 1 HW 53150 SCREW BUTTON HD 4 12 F 1206 BLOCK MTG LH 1 13 HW 81010 KNOB STANDAR...

Page 243: ...REF BASE DRIVE ASSY 5 108 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 53 GUARDS COVERS...

Page 244: ...G 2 13 F 1219 COVER 1 14 HW 53060 SCREW BUT HD 2 15 F 1238 YOKE BACK 2 16 HW 54032 SCREW FLAT HD 2 17 HW 97050 SA SENSOR ACTUATOR 1 HW 60010 NUT HEX 2 HW 49010 WASHER FLAT 2 18 HW 53030 SCREW BUT HD 2...

Page 245: ...OPTIC 10 PAPER PRESS OPTIC 11 TAB CUTTER OPTIC 13 OUT OF STOP 5 110 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 54 BASE DRIVE...

Page 246: ...20 HW 61160 RING RETAINING 2 21 HW 66050 BEARING BALL 2 22 F 1102 PLATE MAIN MACHINE L H 1 23 C 1102 SHAFT DRIVE PLAIN 1 HW 59070 KEY SQUARE 1 24 HW 87120 SPROCKET DRIVE SHF 1 25 HW 87170 TENSIONER 1...

Page 247: ...5 112 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 55 MAIN MOTOR VACUUM PUMP...

Page 248: ...CREW SOC SET 2 7 F 1104 DC MOTOR 1 HW 95093 RECEPTACLE 4 PIN MALE 1 HW 95180 CONNECTOR BUTT END 2 HW 95215 TERMINAL RING 1 8 HW 51470 SCREW SOC HD CAP 8 9 HW 56250 DOWEL PIN 4 10 F 9700 ELECTRICAL PAN...

Page 249: ...5 114 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 56 HOLD DOWN BAR...

Page 250: ...1 4 HW 84070 BALL STEEL 16 5 HW 79009 SPRING JONES 2 6 F 1116 RETAINER TAB 2 HW 53030 SCREW BUTTON HD 4 HW 52269 SCREW SOC SET W NYLON PATCH 2 7 F 1114 PIN ROLLER 1 8 HW 66070 BEARING BALL 2 9 F 1115...

Page 251: ...6 6 6 4 4 REF TAB CUTTER ASS Y REF F 2153 PULLEY TIMING FROM MIDDLE REGISTER UNIT REF FEEDER UNIT REF PLASTIC FEEDER UNIT 5 116 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 57 DRIVE BELT CHAIN ASSE...

Page 252: ...ASSEMBLY 5 117 F 9999 8 08 2006 Issue 1 ITEM PART DESCRIPTION REQ ITEM PART DESCRIPTION REQ 1 HW 76060 GEARBELT 1 2 HW 77010 ROLLER CHAIN 1 HW 77020 CONNECTING LINK 1 3 HW 77040 ROLLER CHAIN 1 HW 7705...

Page 253: ...5 118 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 58 CHIP REMOVAL VACUUM...

Page 254: ...5 SCOTTY 5000 PARTS 5 58 CHIP REMOVAL VACUUM 5 119 F 9999 8 08 2006 Issue 1 ITEM PART DESCRIPTION REQ ITEM PART DESCRIPTION REQ 1 HW 99200 VACUUM 1 2 HW 99030 HOSE VACUUM 1...

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