1 Introduction and Safety
1--6
F--9999--8 Build 8 Issue 1
1.2
General Safety Guidelines
Providing a safe working environment for operating your machine is the responsibility of the user. The
suggested precautions, material safety data and other suggestions that follow do not have preference over
the user’s own plant practices, regulations or safety committee recommendations.
Personal injury and equipment damage can be avoided by the continued adherence to the safety features
provided with this machine and in keeping with the necessary governmental requirements. The guarding
and interlocking safety switches have been installed on the machine for the operator’s safety. These items
should be maintained in good working order by the user.
It is assumed that the user’s safety department has established a safety program that is in keeping with a
complete analysis of industrial hazards. Before installing and operating or performing maintenance and
clean--up procedures on the machine, it is suggested that the safety program be reviewed to ensure that it
covers the possible hazards that might occur with the operation of this machine.
Due consideration must be given to those hazards which arise from the presence of electrical power, high
temperature, and cleaning materials used in the operational areas of the machine. Proper installation and
care of protective devices and over--pressure protective equipment should be considered an essential part of
any safety program.
Special lock--out features are to prevent the possibility of applying power to the equipment at any time when
maintenance work is in progress.
In general, personnel should be guided by all basic rules of safety associated with the equipment and the
process. It should be further understood that information contained in this manual does not relieve operating
and maintenance personnel of the responsibility of exercising normal good judgment in operating and care of
the machine and its attendant equipment.
Summary of Contents for Scotty 5000
Page 2: ...ISSUE NOTE This is Issue 1 Date of Issue August 2006 Copyright 2006...
Page 7: ...V F 9999 8 Issue 1 6 ELECTRICAL AND PNEUMATICS 6 1...
Page 8: ...1 Introduction and Safety 1 1 F 9999 8 Build 8 Issue 1 1 INTRODUCTION AND SAFETY...
Page 21: ...2 Installation 2 1 F 9999 8 Build 8 Issue 1 2 INSTALLATION...
Page 22: ...2 Installation 2 2 F 9999 8 Build 8 Issue 1...
Page 31: ...3 Operation 3 1 F 9999 8 Build 8 Issue 1 3 OPERATION...
Page 32: ...3 Operation 3 2 F 9999 8 Build 8 Issue 1...
Page 62: ...3 Operation 3 32 F 9999 8 Build 8 Issue 1...
Page 63: ...3 33 F 9999 8 Issue 1 3 4 Handwheel and Tab Set Up...
Page 65: ...3 35 F 9999 8 Issue 1 Note Page intentionally left blank...
Page 94: ...4 Maintenance 4 1 F 9999 8 Build 8 Issue 1 4 MAINTENANCE...
Page 95: ...4 Maintenance 4 2 F 9999 8 Build 8 Issue 1...
Page 136: ...5 SCOTTY 5000 PARTS 5 1 F 9999 8 08 2006 Issue 1 5 SCOTTY 5000 PARTS...
Page 143: ...5 8 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 3 PILE FEED DRIVE ROLLER ASSEMBLY...
Page 151: ...5 16 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 7 PILE FEED VACUUM BAR...
Page 173: ...3 3 5 38 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 18 PILE FEED OPTIC MOUNTING...
Page 181: ...5 46 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 22 PLATEN UNIT...
Page 183: ...5 48 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 23 REGISTER BOARD HOLD DOWN PLATE...
Page 187: ...5 52 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 25 MIDDLE REGISTER HOLD DOWN PLATE...
Page 193: ...5 58 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 28 MIDDLE REGISTER BOARD DRIVE A...
Page 197: ...5 62 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 30 TAB CUTTER KNIFE CARRIER L H...
Page 199: ...5 64 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 31 TAB CUTTER KNIFE CARRIER R H...
Page 201: ...5 66 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 32 TAB CUTTER A...
Page 207: ...5 72 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 35 TIP DIE UNIT...
Page 211: ...5 76 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 37 HANDWHEEL UNIT PLASTIC SIZE...
Page 213: ...5 78 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 38 HANDWHEEL UNIT TAB SIZE...
Page 235: ...5 100 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 49 PLASTIC REEL HOLDER...
Page 243: ...REF BASE DRIVE ASSY 5 108 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 53 GUARDS COVERS...
Page 247: ...5 112 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 55 MAIN MOTOR VACUUM PUMP...
Page 249: ...5 114 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 56 HOLD DOWN BAR...
Page 253: ...5 118 5 SCOTTY 5000 PARTS F 9999 8 08 2006 Issue 1 5 58 CHIP REMOVAL VACUUM...