40
WARNING : if the functioning or the progressiveness of the front fork is not satisfactory, make it inspect
by your dealer, and replace it if there is a serious problem.
6.19.3
Check of the steering
It might happen that the steering bearings are loose or damaged. Then they may cause serious
dysfunction in the steering. That is why the owner is expected to check it as often as possible (look at
the „List of the regular maintenance and lubrications‟).
Here are the different operations to follow :
1. Put the bike on blocks to allow you to lift the front wheel off the ground. A wedge placed
under the engine protection is the simplest solution. Make sure the bike will not overturn during the
operation.
2. Hold one fork pipe a hand and try to make them move forward and backwards many times. If
a loose appears, ask your dealer to check it, and to repair or replace the defective parts if necessary.
6.19.4
Check of the wheel bearings
Check the condition and the progressiveness of the wheels bearings in accordance with the pieces of
information of the „List of the regular maintenance and lubrications‟. In case the buckles have loose, or
in case the wheels do not revolve well, it has to be inspected and maybe repaired or replaced by an
occupational mechanistic.
6.20
Replacement of electric elements
6.20.1
Replacement of a light bulb
If one of the bulbs is dud, you can replace it, by following the instructions:
Undo the two screws of the head light.
Remove the light of the headlight.
Separate the bulb support from the light.
Remove the dud bulb by pressing on it while you turn it, until the bulb is pulled away.
Put a new bulb on the bulb support, press on it and turn clockwise, until the bulb is
stopped into the support.
Put back the bulb support on the light.
Replace the light on the headlight and tighten the two screws.
WARNING:
The bulb becomes hot very quickly after the beginning of its use. To avoid the risks of burns and
inflammation, it is essential to hold the bulb with a piece of rag and to operate far away from the
sources of heat and flames.
The glass of light bulbs must absolutely not be touched by the fingers, in order not to let greasy
deposits. In fact they reduce the transparency of the glass so that the light beam is not as intensive
as it is expected to be. Clean the traces with a soft duster, alcohol or solvent, AFTER THE COMPLETE
COOLING OF THE BULB.
Summary of Contents for 2008 SY-250FR 15thA
Page 1: ......
Page 3: ......
Page 4: ......
Page 54: ......
Page 57: ......
Page 61: ...4 1 Glossary ...
Page 64: ...7 3 Camshafts 3 1 Cylinder head cover ...
Page 65: ...8 3 2 Camshafts ...
Page 66: ...9 3 3 Removal points 3 3 1 Camshafts ...
Page 67: ...10 ...
Page 68: ...11 3 4 Inspection 3 4 1 Camshafts ...
Page 69: ...12 ...
Page 70: ...13 3 4 2 Camshaft sprocket 3 4 3 Decompression system 3 4 4 Timing chain tensioner ...
Page 71: ...14 3 5 Assembly and installation 3 5 1 Camshaft ...
Page 72: ...15 ...
Page 73: ...16 ...
Page 74: ...17 4 Cylinder head 4 1 Removal points ...
Page 75: ...18 4 2 Inspection ...
Page 76: ...19 4 3 Assembly and installation 4 3 1 Cylinder head ...
Page 77: ...20 5 Valves and valves springs ...
Page 78: ...21 5 1 Removal points 5 1 1 Valve lifter and valve cotter ...
Page 79: ...22 5 2 Inspection 5 2 1 Valves ...
Page 80: ...23 ...
Page 81: ...24 ...
Page 82: ...25 ...
Page 83: ...26 5 2 2 Valve spring 5 2 3 Valve lifter ...
Page 84: ...27 5 3 Valve clearance inspection and adjustment ...
Page 85: ...28 ...
Page 86: ...29 ...
Page 87: ...30 ...
Page 88: ...31 ...
Page 89: ...32 5 4 Assembly and installation 5 4 1 Valve and valve spring ...
Page 90: ...33 ...
Page 91: ...34 6 Cylinder and piston ...
Page 92: ...35 6 1 Removal points 6 1 1 Piston and piston ring ...
Page 93: ...36 6 2 Inspection 6 2 1 Cylinder and piston ...
Page 94: ...37 ...
Page 95: ...38 6 2 2 Piston ring ...
Page 96: ...39 6 3 Piston pin ...
Page 97: ...40 6 4 Assembly and installation 6 4 1 Piston ring and piston ...
Page 98: ...41 6 5 Cylinder ...
Page 99: ...42 7 Clutch ...
Page 100: ...43 ...
Page 102: ...45 7 2 3 Clutch spring 7 2 4 Friction plate 7 2 5 Clutch plate 7 2 6 Push lever shaft ...
Page 103: ...46 7 2 7 Push rod 7 3 Assembly and installation 7 3 1 Push lever shaft ...
Page 104: ...47 7 3 2 Clutch ...
Page 105: ...48 ...
Page 106: ...49 ...
Page 107: ...50 8 Oil filter element water pump and right crankcase cover ...
Page 108: ...51 ...
Page 109: ...52 8 1 Removal points 8 1 1 Impeller shaft 8 1 2 Oil seal ...
Page 111: ...54 8 2 5 Oil seal 8 3 Assembly and installation 8 3 1 Oil seal 8 3 2 Impeller shaft ...
Page 112: ...55 8 3 3 Right crankcase cover ...
Page 113: ...56 8 3 4 Kickstarter crank ...
Page 114: ...57 8 3 5 Water pump housing 8 3 6 Oil filter element ...
Page 115: ...58 9 Balancer ...
Page 117: ...60 9 2 2 Balancer ...
Page 119: ...62 10 Oil pump ...
Page 120: ...63 ...
Page 121: ...64 10 1 Inspection 10 1 1Oil pump ...
Page 122: ...65 10 2 Assembly and installation 10 2 1oil pump ...
Page 123: ...66 ...
Page 124: ...67 11 Kick shaft and shift shaft ...
Page 125: ...68 ...
Page 128: ...71 11 3 Assembly and installation 11 3 1Segment 11 3 2Stopper lever ...
Page 129: ...72 11 3 3Shift guide and shift lever assembly ...
Page 130: ...73 11 3 4Shift shaft 11 3 5Kick shaft assembly ...
Page 131: ...74 11 3 6Kick idle gear ...
Page 132: ...75 12 AC Magneto ...
Page 133: ...76 12 1 Removal points 12 1 1Rotor 12 2 Inspection 12 2 1AC Magneto 12 2 2Woodruff key ...
Page 134: ...77 12 3 Assembly and installation 12 3 1AC Magneto ...
Page 135: ...78 ...
Page 136: ...79 13 Crankcase and crankshatf ...
Page 137: ...80 ...
Page 138: ...81 13 1 Crankcase bearing ...
Page 139: ...82 13 2 Removal points 13 2 1Crankcase ...
Page 141: ...84 13 3 2Crankcase 13 3 3Crankshaft ...
Page 143: ...86 13 4 2Cranshaft ...
Page 144: ...87 ...
Page 145: ...88 ...
Page 146: ...89 14 Transmission ...
Page 147: ...90 14 1 Removal points 14 1 1Transmission 14 2 Inspection 14 2 1Gears ...
Page 148: ...91 14 2 2Bearing 14 2 3Shift fork shift cam and segment ...
Page 149: ...92 14 3 Assembly and installation 14 3 1Transmission ...
Page 150: ...93 ...
Page 151: ...94 ...
Page 153: ......
Page 157: ...5 2 Plastics ...
Page 165: ...13 9 Front brake ...
Page 167: ...15 10 Rear brake ...
Page 169: ...17 11 Steering ...
Page 177: ...25 17 Frame ...
Page 179: ......
Page 181: ...2 1 Electrical 1 1 Wiring diagram ...
Page 182: ...3 1 2 Spark gap test 1 3 Leads and ignition coil connection inspection ...
Page 183: ...4 1 4 Ignition coil inspection ...