Schwinn 510T Service Manual Download Page 39

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2. Using a #2 Phillips screwdriver, remove the Handlebar Shrouds from

the machine.

NOTICE:

* To assist with re-assembly, install the Inner Handle-

bar Shrouds fi rst.

3. Using a 6mm hex wrench, remove the indicated hardware from the ma-

chine. Then safely lift the right side of the Console Assembly just enough

to expose the Cable Connections. Disconnect the Cables and remove the

Console Assembly.

Note:

This step may require two people.

NOTICE:

* To assist with re-assembly, start this hardware fi rst.

1. Unplug the power cord from the machine and wait 5 minutes. Place the power cord in a secure location.

To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from

the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in

a secure location.

6mm

Summary of Contents for 510T

Page 1: ...1 Cleaning 12 1 Adjusting the Belt Tension 13 1 Aligning the Walking Belt 13 1 Lubricating the Walking Belt 13 1 Maintenance Parts 15 1 Troubleshooting 17 1 Engineering Mode 28 1 Electrical Wiring Diagram 29 1 Replacement Procedure Skill Level 30 Mechanical Modification Procedures 2 Adjust the Walking Belt 31 Part Replacement 3 Replace the Bottom Motor Cover 33 4 Replace the Console Assembly 38 5 ...

Page 2: ...time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement labels If purchased outside US Canada contact your local distributor for them Do not try to change the design or functionality of the machine being serviced as this can adversely affect user safety and will void the warranty Do not put the machine back ...

Page 3: ...ETY KEY WHEN NOT IN USE AND STORE OUT OF REACH OF CHILDREN The label on the machine is available in English and French Canadian only WARNING Moving parts can crush and cut Keep guards in place Lock out power before servicing WARNING HAZARDOUS VOLTAGE Contact may cause electrical shock or burn Turn off and lock out power before servicing REVISIONS ECO REVISION REV DESCRIPTION APPROVED DATE A DRAWIN...

Page 4: ...nd operate your machine For safe operation the location must be on a hard level surface Allow a minimum workout area of 212 3 cm x 376 2 cm 83 6 x 148 1 Be sure that the workout space you are utilizing has adequate height clearance taking into consideration the height of the user and the maximum incline of the machine Machine Mat The Schwinn Machine Mat is an optional accessory that helps keep you...

Page 5: ... grounding screw must be connected to a permanent ground such as a properly grounded outlet box cover Whenever the adapter is used it must be held in place by a metal screw Metal Screw Tab for Grounding Screw Adapter Grounded Outlet Box Grounded Outlet Grounding Pin Earthing Instructions for a 220 240V AC system This product must be electrically earthed If a malfunction occurs correct earthing dec...

Page 6: ...user s authority to operate the equipment The machine and power supply comply with part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Note This machine and power supply have been tested and found to comply with...

Page 7: ...ne with the Walking Deck not folded Rotating or moving parts can pinch resulting in personal injury 5 Make sure that there is safe clearance around on and above your treadmill Be sure to remove all water bottles media devices or loose items from the machine before moving it Be sure there is adequate height clearance for the raised deck 6 Using the support bar found below the rear of the walking be...

Page 8: ...s machine Do not move the machine with bare feet or only wearing socks Do not use the Console or lifted Walking Deck to pivot or move the treadmill Injury to you or damage to the machine can occur Keep clear of the movement path of the lifted Walking Deck 9 Grasping the Side Handrail and the front of the Upright safely roll the treadmill to the desired location The treadmill is heavy and can be aw...

Page 9: ...equate height clearance taking into consideration the height of the user and the maximum incline of the deck 2 Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position 3 Slightly push the walking deck forward toward the console With your left foot lightly push the top part of the hydraulic lift forward until the locking tube releases and y...

Page 10: ...readmill comes equipped with a durable high quality walking belt designed to provide many hours of reliable service The walking belt on a treadmill that has not been operated for a length of time either in factory packaging or after assembly can exhibit a thumping noise when started This is due to the belt taking on the curve of the front and rear rollers This is a common occurrence and does not i...

Page 11: ...her end of the USB Cable The power supplied from the USB Port may not be enough to operate the Device and charge it at the same time Note The USB Port is only for charging and unable to play audio from the speakers on the Console Speakers and Audio Cable To play audio through the speakers on your machine attach the Audio Cable to your device and to the Audio Cable Port on the Console With the Cons...

Page 12: ...not required It is recommended that a qualified service technician is used to flip the Walking Deck After each workout use a damp cloth to wipe your machine and Console free of moisture With the Walking Deck lowered if an edge of the Walking Belt can be seen adjust it until the edge is not viewable Note Avoid excessive moisture on the Console Weekly Check for smooth roller operation Wipe the machi...

Page 13: ...to move off center Minor adjustments to the 2 bolts at the rear of the treadmill are necessary when the belt is off center 1 Push the START button to start the walking belt Be sure not to touch the walking belt or step on the power cord Keep bystanders and children away from the product you are servicing at all times 2 Stand at the rear of the treadmill to see which direction the belt moves 3 If t...

Page 14: ...nc Silicone lubricant is not intended for human consumption Keep out of reach of children Store in a safe place 5 Manually rotate the belt 1 2 of the length of the belt and apply lubricant again If you used spray lubricant wait 5 minutes before turning on power to the machine to allow the aerosol to dissipate 6 Connect the power cord back into the machine and then into the wall outlet 7 Turn on th...

Page 15: ...ebar Shroud Left Inner C Safety Key Port J Power Cord Q Handlebar Shroud Left Outer D Fan K Safety Key R Upright Left E Contact Heart Rate Sensor L Base Cable S Base Shroud Left F Console Cable M Base Assembly G Tray Right N Handlebar Shroud Right Outer R H M S I A Q O N P G B J K C D F E L Maintenance Parts ...

Page 16: ... Adjuster V Power Switch AA Deck Cushioners FF Pivot Assembly W Power Input BB Transport Wheel GG Belt Tensioner X Motor Control Board CC Leveler HH Rear Roller Cover Y Side Foot Support Rails DD Lifting Cylinder GG EE GG BB BB Z DD HH HH X U U AA Z Y DD CC CC BB EE FF CC V W Z ...

Page 17: ...sh the ENTER button and screen will display ERROR LOG RESET YES Push Enter 12 Press PAUSE STOP to return to Welcome screen PROCEDURE 3 RESET MACHINE workout data will be lost 1 Hold down the PAUSE STOP button and Down arrow button together for 3 seconds while at the Welcome screen to enter the Console Setup Mode 2 The Console displays the TOTAL HOURS screen 3 Push the Right arrow button six times ...

Page 18: ...ll outlet and the machine Wait 5 minutes before proceed ing Remove the Motor and MCB Covers Check reseat the AC power wiring using the Replace the Power Inlet procedure in the Service Manual as a reference and ensure all wires are correctly connected and secure Check reseat the AC power wiring using the Replace the Power Inlet procedure in the Service Manual as a reference and ensure all wires are...

Page 19: ...he source of the noise YES YES YES NO Check and tighten Deck Bolts Replace Deck if it persists Start a manual workout and advance the speed to 2 0 mph Is the noise present Is the noise a thump bump that happens once per revolution Replace Rear Roller YES UNDERNEATH NO Move around the machine and listen for location of noise Does noise come from Rear Roller Is noise from Front Roller or Drive Motor...

Page 20: ...BeltsWontStayMoving pdf Issue resolved NO YES Did House or Machine breaker trip HOUSE MACHINE Try another outlet Machine will not work with some older GFI AFI or in houses with improperly grounded circuits Consult an electrician if issue persists Reset breaker by switching the main power switch to off and back to on The breaker is part of the main power switch on front of machine Does the Circuit ...

Page 21: ...ce Incline Motor Refer to Replace the Incline Motor procedure in the Service Manual and reseat all cable connec tions Follow Service Mode Procedure 2 to check firmware version and error codes Replace Incline Motor BEGIN HERE Is the issue still present YES Did the communications test pass Reset machine power and follow Service Mode Procedure 4 to calibrate the MCB Contact Customer Care if inside US...

Page 22: ...rt rate cream to make better contact Is the issue still present YES NO Replace Chest Strap Follow Service Mode Procedure 2 to check and record firmware version and error codes Move the machine away from sources of potential interference such as TV microwave cordless phones etc Ensure strap is POLAR compatible and uncoded Make sure strap is against bare skin facing up and the contact area are damp ...

Page 23: ...ollow Service Mode Procedure 2 to check firmware version and error codes Replace Safety Key Issue resolved YES No sound Verify sound is not turned off Follow the Console Setup Mode instructions in the Owner s Manual Ensure the volume is turned up on the media device as there is no volume control on the Console NO Issue resolved Is the issue still present YES Replace Media Cable YES Is Safety Key d...

Page 24: ...sure that the correct units of measure are set NO Is the issue still present YES Issue resolved Follow Service Mode Procedure 2 to check firmware version and error codes If Console will not light up follow Unit will not power on Troubleshooting Procedure If the units of measure are incorrect follow the Owner s Manual instructions to correct the setting before beginning these steps Console continuo...

Page 25: ... causes the Display to change then the Console is NOT defective Refer to NoPower troubleshooting procedure Cycle the power off on If the issue persists continue on with the troubleshooting Is the issue still present YES NO Replace I O Cables Issue resolved Issue resolved Is the issue still present NO YES Contact Customer Care if inside US Canada or your local distributor if outside US Canada ...

Page 26: ...igned and check Sensor and wire for damage Disconnect machine power for 1 minute Follow Service Mode Procedure 3 to reset Console then Service Mode Procedure 4 to calibrate the MCB If the Console powers up and the Start button beeps or causes the Display to change then the Console is NOT defective Perform Service Mode Procedure 2 to test Console communications YES NO NO Is the issue still present ...

Page 27: ...t with your foot Does Belt slip NO Align the Walking Belt Can Belt be aligned Adjust the Walking Belt tension Shut off machine and wait 5 minutes Remove Motor Cover Issue resolved Is the Drive Belt tight Is the issue still present Refer to Replace the Drive Belt procedure in the service manual to adjust the Drive Motor Belt tension YES Belt Alignment Slipping Hesitation YES YES YES YES YES YES NO ...

Page 28: ...om the TOTAL HOURS screen push and hold down the PAUSE STOP button and Down arrow button for about 5 seconds to go into the Engineering Mode The Console display will show the current Firmware Version Prompts displayed by the Console in order using the Down arrow button A ENTR MFG TEST B Firmware Version xxxxxxxxxxRxx C ENTR NVM Non volatile memory TST D ENTR LCD E ENTR LED TST 1 F ENTR RTC Real ti...

Page 29: ...R SWITCH PWR 3 2 4 1 L N G RIGHT LEFT FERRITE CHOKE POWER INLET ON OFF LIFT MOTOR MOTOR UPRIGHTS SPEED SENSOR E STOP PCBA STOP FAN PCBA START VOL LEFT SPEAKER ASSY TO HR CONTACTS USB PCB WIRELESS HR ASSY FAN RIGHT SPEAKER CONSOLE PCB EARTH GROUND EARTH GROUND EARTH GROUND EARTH GROUND ELECTRICAL WIRING DIAGRAM ...

Page 30: ...ement Procedure Skill Level Level I Low very little mechanical knowledge or exposure Level II Intermediate some experience with mechanical procedures Level III Advanced knowledgeable about mechanical procedures ...

Page 31: ...will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement labels If purchased outside US Canada contact your loc...

Page 32: ... from rotate the Adjustment Bolt a 1 4 turn clock wise 3 Allow the Walking Belt to adjust to the new tension 4 Repeat steps 2 and 3 until the Walking Belt is centered 5 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Own...

Page 33: ...d instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement labels If purchased outside US Canada contact your local distributor for them Do not try to change the design or ...

Page 34: ...able of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can abruptly move Injury to you or damage to the machine can occur 4 Make sure that the locking mechanism is engaged Carefully pull back on the walking deck and make sure that it does not move ...

Page 35: ...ckage from the fully unfolded position 8 Slightly push the walking deck forward toward the console With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 9 The hydraulic l...

Page 36: ...aintenance steps involving these components Do not try to do heavy or awkward steps on your own 11 Using two 17mm wrenches remove the indicated hardware with oval from the Incline Motor Assembly 12 Using a 2 Phillips screwdriver remove the 7 indicated screws from the Bottom Motor Cover Note The Base Frame Weldment has been removed for clarity 13 Remove the old Bottom Motor Cover and attach the new...

Page 37: ...rvice of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own 16 Re install and connect all remaining parts that were removed in reverse order 17 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected f...

Page 38: ...ctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement labels If purchased outside US Canada contact...

Page 39: ...tions Disconnect the Cables and remove the Console Assembly Note This step may require two people NOTICE To assist with re assembly start this hardware first 1 Unplug the power cord from the machine and wait 5 minutes Place the power cord in a secure location To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power cord from the wall outlet and wait 5 m...

Page 40: ...he new Console Assembly 5 Final Inspection Inspect your machine to ensure that all hardware is tight and compo nents are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner s Manual ...

Page 41: ...d will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement labels If purchased outside US Canada contact your l...

Page 42: ...en your legs to lift Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can abruptly move Injury to you or damage to the machine can occur 4 Make sure that the locking mechanism is engaged Careful...

Page 43: ... the console With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 11 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approximately 2 3 of...

Page 44: ...g stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement labels If purchased outside US Canada contact your local distributor for them Do not try to change t...

Page 45: ... to lift Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can abruptly move Injury to you or damage to the machine can occur 4 Make sure that the locking mechanism is engaged Carefully pull back...

Page 46: ...ler Cover 6 Remove the Rear Roller Covers from the machine 7 Using a 13mm wrench and a 6mm hex wrench remove the hardware indicated from the Deck Wheel 8 Remove the old Deck Wheel and attach the new Deck Wheel 9 Re install all remaining parts that were removed in reverse order Rear Roller Cover ...

Page 47: ...ntil the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 13 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approximately 2 3 of the movement down Lower the weight with your legs Be aware that the walking deck can...

Page 48: ...users keep the machine from operating correctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement la...

Page 49: ...und below the rear of the walking belt lift the walking deck fully upward and engage the hydraulic lift Be sure that the hydraulic lift is correctly locked in place You will hear an audible click when the hydraulic lift shifts into the locked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arms Straighte...

Page 50: ... the recommended safe distance for access movement and emergency dismounts from the machine 9 Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position 10 Slightly push the walking deck forward toward the console With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walki...

Page 51: ... Drive Pulley This distance affects the effectiveness of the Speed Sensor and can easily be shifted accidentally during replacement procedures 13 Using a 6mm hex wrench remove the indicated screw from the Front Roller Drive Belt Speed Sensor Drive Pulley Front Roller ...

Page 52: ... Front Roller to the Bracket Note Tighten the hardware until the Front Roller is centered in the Bracket 17 Loop the Drive Belt around the Motor Pulley Start the Drive Belt on the Drive Pulley and roll it in a clockwise motion Be sure the Belt does not come off of the Motor Pulley Keep fingers out of any pinch opportunities when turning the Pulleys 18 Roll the Drive Pulley clockwise until the Driv...

Page 53: ...pable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can abruptly move Injury to you or damage to the machine can occur 24 Make sure that the locking mechanism is engaged Carefully pull back on the walking deck and make sure that it does not mov...

Page 54: ... that the walking deck can possibly drop quickly in the last part of the movement If you used spray lubricant wait 5 minutes before turning on power to the machine to allow the aerosol to dissipate 31 Attach the power cord and turn on the Treadmill by flipping the power switch to ON 32 Start the belt at the slowest speed and stand well behind the machine Let the belt operate for approximately 15 s...

Page 55: ...ean off any excess oil from the machine surfaces 38 Final Inspection Inspect your machine to ensure that all hardware is tight and components are prop erly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner s Manual ...

Page 56: ...ers keep the machine from operating correctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement labe...

Page 57: ...und below the rear of the walking belt lift the walking deck fully upward and engage the hydraulic lift Be sure that the hydraulic lift is correctly locked in place You will hear an audible click when the hydraulic lift shifts into the locked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arms Straighte...

Page 58: ... the recommended safe distance for access movement and emergency dismounts from the machine 9 Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position 10 Slightly push the walking deck forward toward the console With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walki...

Page 59: ... Drive Pulley This distance affects the effectiveness of the Speed Sensor and can easily be shifted accidentally during replacement procedures 13 Using a 6mm hex wrench remove the indicated screw from the Front Roller Drive Belt Speed Sensor Drive Pulley Front Roller ...

Page 60: ... Front Roller to the Bracket Note Tighten the hardware until the Front Roller is centered in the Bracket 17 Loop the Drive Belt around the Motor Pulley Start the Drive Belt on the Drive Pulley and roll it in a clockwise motion Be sure the Belt does not come off of the Motor Pulley Keep fingers out of any pinch opportunities when turning the Pulleys 18 Roll the Drive Pulley clockwise until the Driv...

Page 61: ...second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can abruptly move Injury to you or damage to the machine can occur 23 Make sure that the locking mechanism is engaged Carefully pull back on the walking deck and make sure that it does not move When you do this keep clear of movement path in case the treadmill lock is no...

Page 62: ... that the walking deck can possibly drop quickly in the last part of the movement If you used spray lubricant wait 5 minutes before turning on power to the machine to allow the aerosol to dissipate 30 Attach the power cord and turn on the Treadmill by flipping the power switch to ON 31 Start the belt at the slowest speed and stand well behind the machine Let the belt operate for approximately 15 s...

Page 63: ...ean off any excess oil from the machine surfaces 37 Final Inspection Inspect your machine to ensure that all hardware is tight and components are prop erly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner s Manual ...

Page 64: ...ectly and will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement labels If purchased outside US Canada contac...

Page 65: ...is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can abruptly move Injury to you or damage to the machine can occur 4 Make sure that the locking mechanism is engaged Carefully pull back on the walking deck and make sure that it does not...

Page 66: ...that there is safe clearance around on and above the tread mill to one side Tilt the machine onto the side being sure not to grasp the Console A second person is required to assist with the tilting of the machine Do not tilt the machine unless the walking deck is in the folded locked position Be sure there is adequate clear ance for the raised deck Some components of the equipment can be heavy or ...

Page 67: ... Cables Incline Motor Potentiometer Cable To Incline Motor Potentiometer To Incline Motor To Motor To Circuit Break Fuse To Rocker Switch On Off switch To Lower I O Cable BLACK negative RED positive DOWN UP COM ACN ACL ...

Page 68: ... safe clearance beside the treadmill to one side Make sure there is sufficient space to tilt the machine back upright This step requires two people Be sure there is adequate clearance for the raised deck Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these compo nents Do not try to do heavy or awkward steps on ...

Page 69: ...ton for about 5 seconds to go into the Machine Setting Mode The Console display will show the TOTAL HOURS screen 19 Push and hold down the PAUSE STOP button and Down arrow button for about 5 seconds to go into the Engineering Mode 20 Push the Down arrow button 12 times until the Console displays ENTR MCB CLB Be sure the area around the Treadmill is clear of all bystanders children and pets Be sure...

Page 70: ...nd will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement labels If purchased outside US Canada contact your ...

Page 71: ...tions Disconnect the Cables and remove the Console Assembly Note This step may require two people NOTICE To assist with re assembly start this hardware first 1 Unplug the power cord from the machine and wait 5 minutes Place the power cord in a secure location To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power cord from the wall outlet and wait 5 m...

Page 72: ...ns and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arms Straighten your legs to lift Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to lift the tread mill These parts do not lock in place and can...

Page 73: ...me Assembly 13 Re install all remaining parts that were removed in reverse order 14 Make sure there is sufficient space to lower the walking deck Keep a minimum clearance behind the machine of 79 2 m and 24 0 6 m on each side This is the recommended safe distance for access movement and emergency dismounts from the machine 15 Make sure there is no object on or around the treadmill to spill or caus...

Page 74: ... I O Cable Grounding Cable Motor Control Board To Incline Motor Potentiometer To Incline Motor To Motor To Circuit Break Fuse To Rocker Switch On Off switch To Lower I O Cable BLACK negative RED positive DOWN UP COM ACN ACL ...

Page 75: ...h your legs Be aware that the walking deck can possibly drop quickly in the last part of the movement 18 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner s Manual ...

Page 76: ...ng stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement labels If purchased outside US Canada contact your local distributor for them Do not try to change ...

Page 77: ...own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can abruptly move Injury to you or damage to the machine can occur 4 Make sure that the locking mechanism is engaged Carefully pull back on the walking deck and make...

Page 78: ...eps involving these components Do not try to do heavy or awkward steps on your own The following images show the machine upright and not fully resting on its side The machine must be on its side to safely complete the following steps 6 Using a 13mm wrench and a 6mm hex wrench remove the indicated hardware with ovals from the Lift Shock Assembly Be aware that when the Lift Shock is released from th...

Page 79: ... to spill or cause blockage from the fully unfolded position 12 Slightly push the walking deck forward toward the console With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking...

Page 80: ...k to users keep the machine from operating correctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replaceme...

Page 81: ...und below the rear of the walking belt lift the walking deck fully upward and engage the hydraulic lift Be sure that the hydraulic lift is correctly locked in place You will hear an audible click when the hydraulic lift shifts into the locked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arms Straighte...

Page 82: ... the recommended safe distance for access movement and emergency dismounts from the machine 9 Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position 10 Slightly push the walking deck forward toward the console With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walki...

Page 83: ...ve Pulley This distance affects the effectiveness of the Speed Sensor and can easily be shifted accidentally during replacement procedures 13 Using a 6mm hex wrench remove the screw indicated by arrow from the Front Roller Drive Belt Speed Sensor Drive Pulley Front Roller ...

Page 84: ...line Motor Potentiometer To Incline Motor To Motor To Circuit Break Fuse To Rocker Switch On Off switch To Lower I O Cable BLACK negative RED positive DOWN UP COM ACN ACL Motor Control Board MCB Motor Connectors ...

Page 85: ...6 Remove the connectors for the Motor from the Motor Control Board after noting their locations Note Be sure to note where all cables attach for re assembly 17 Using a 6mm hex wrench remove the indicated screws by ovals from the Motor Mount Remove the Drive Belt from the Motor 18 Cut the Zip Tie that secures the Motor Cables 19 Lightly attach the new Motor to the Frame Be sure to only finger tight...

Page 86: ...lt on the Drive Pulley and roll it in a clockwise motion Be sure the Belt does not come off of the Motor Pulley Keep fingers out of any pinch opportunities when turning the Pulleys 23 Roll the Drive Pulley clockwise until the Drive Belt is fully installed Continue to roll the Belt forward while adding side pressure with fingers to align as necessary 24 Fully tighten the hardware that secures the M...

Page 87: ... case the treadmill lock is not properly engaged Do not lean against the treadmill when it is folded Do not put items on it that could cause it to become unstable or fall 30 Inspect the surface material below the Treadmill If the surface material is difficult to clean or could be damaged by silicone lubricant place absorbent material such as cardboard or newspaper below the length of the Walking D...

Page 88: ...te for approximately 15 seconds Notice if the Walking Belt needs to be adjusted so it runs centered on the machine Be sure not to touch the walking belt or step on the power cord Keep bystanders children and pets away from the machine you are servicing at all times 39 If the Walking Belt needs to be adjusted use a 6mm hex wrench on the side the belt should move away from and rotate the Adjustment ...

Page 89: ... and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement labels If purchased outside US Canada contact your local distributor for them Do not try to change the design ...

Page 90: ...is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can abruptly move Injury to you or damage to the machine can occur 4 Make sure that the locking mechanism is engaged Carefully pull back on the walking deck and make sure that it does not...

Page 91: ... the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 9 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approximately 2 3 of the movement down Lower the weight with your legs Be awa...

Page 92: ...92 To Incline Motor Potentiometer To Incline Motor To Motor To Circuit Break Fuse To Rocker Switch On Off switch To Lower I O Cable BLACK negative RED positive DOWN UP COM ACN ACL ...

Page 93: ... Engineering Mode 17 Push the Down arrow button 12 times until the Console displays ENTR MCB CLB Be sure the area around the Treadmill is clear of all bystanders children and pets Be sure there is nothing on or under the Walking Belt or near the Treadmill 18 The Console will display MCB CALIB 19 With the area clear push the ENTER button The calibration procedure will begin by automatically moving ...

Page 94: ...y and will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement labels If purchased outside US Canada contact yo...

Page 95: ...raight and pull up equally with both arms Straighten your legs to lift Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can abruptly move Injury to you or damage to the machine can occur 5 Make ...

Page 96: ...onsole With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 11 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approximately 2 3 of the m...

Page 97: ...ly and will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement labels If purchased outside US Canada contact y...

Page 98: ...able of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can abruptly move Injury to you or damage to the machine can occur 4 Make sure that the locking mechanism is engaged Carefully pull back on the walking deck and make sure that it does not move ...

Page 99: ...ion 8 Slightly push the walking deck forward toward the console With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 9 The hydraulic lift is set up to drop gradually Hol...

Page 100: ...100 RED positive BLACK negative DOWN UP COM ACL ACN To Incline Motor To Lower I O Cable To Speed Sensor 2 1 3 4 N G L Power Inlet Power Switch ...

Page 101: ...he Securing Clips engage Note Do not crimp any cables 13 Re install all remaining parts that were removed in reverse order 14 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner s Manual Power Inlet Motor Control Board...

Page 102: ...ly and will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement labels If purchased outside US Canada contact y...

Page 103: ...n your legs to lift Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can abruptly move Injury to you or damage to the machine can occur 4 Make sure that the locking mechanism is engaged Carefull...

Page 104: ...ere is no object on or around the treadmill to spill or cause blockage from the fully unfolded position 10 Slightly push the walking deck forward toward the console With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Kee...

Page 105: ...ntation 15 Using a 6mm hex wrench re attach the Adjustment Bolt to the Rear Roller Note Be sure to tighten the Adjustment Bolt the same number of turns it took to loosen the Walking Belt 16 Re install all remaining parts that were removed in reverse order 17 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine...

Page 106: ... will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement labels If purchased outside US Canada contact your lo...

Page 107: ...n your legs to lift Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can abruptly move Injury to you or damage to the machine can occur 4 Make sure that the locking mechanism is engaged Carefull...

Page 108: ...e walking deck forward toward the console With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 11 The hydraulic lift is set up to drop gradually Hold onto the walking de...

Page 109: ...orrectly and will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement labels If purchased outside US Canada con...

Page 110: ...tions Disconnect the Cables and remove the Console Assembly Note This step may require two people NOTICE To assist with re assembly start this hardware first 1 Unplug the power cord from the machine and wait 5 minutes Place the power cord in a secure location To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power cord from the wall outlet and wait 5 m...

Page 111: ...ety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arms Straighten your legs to lift Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to lift the tread mill These parts do not lock in ...

Page 112: ... old Right Upright appropriately Note Be prepared to support the weight of the Right Upright This step may require two people Do not crimp cable 9 Place the new Right Upright beside the machine 10 Connect the I O Cable to the guide wire found at the lower part of the Right Upright Gently route the I O Cable through the new Right Upright Note Be sure the cable does not crimp when being routed X4 6m...

Page 113: ...d the console With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the con sole Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 15 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approximately 2 3 ...

Page 114: ...first 18 Re install all remaining parts that were removed in reverse order 19 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner s Manual X2 X2 6mm 6mm ...

Page 115: ... and will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement labels If purchased outside US Canada contact you...

Page 116: ...pable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can abruptly move Injury to you or damage to the machine can occur 4 Make sure that the locking mechanism is engaged Carefully pull back on the walking deck and make sure that it does not move...

Page 117: ...ckage from the fully unfolded position 8 Slightly push the walking deck forward toward the console With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 9 The hydraulic l...

Page 118: ...118 RED positive BLACK negative DOWN UP COM ACL ACN To Incline Motor To Lower I O Cable To Speed Sensor 2 1 3 4 N G L Power Inlet Power Switch ...

Page 119: ...ker Switch into the Frame being sure the Securing Clips engage Note Do not crimp any cables 13 Re install all remaining parts that were removed in reverse order 14 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner s ...

Page 120: ...ctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement labels If purchased outside US Canada contact...

Page 121: ...n your legs to lift Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can abruptly move Injury to you or damage to the machine can occur 4 Make sure that the locking mechanism is engaged Carefull...

Page 122: ...r Cover 6 Remove the Rear Roller Covers from the machine 7 Using a 2 Phillips screwdriver remove the 6 indicated screws from below the Walking Deck that attach the Side Rail 8 Remove the Side Rail from the Walking Deck 9 Installation of the new Side Rail is the reverse procedure Rear Roller Cover ...

Page 123: ...ntil the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 13 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approximately 2 3 of the movement down Lower the weight with your legs Be aware that the walking deck can...

Page 124: ...erating correctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement labels If purchased outside US C...

Page 125: ... is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can abruptly move Injury to you or damage to the machine can occur 4 Make sure that the locking mechanism is engaged Carefully pull back on the walking deck and make sure that it does no...

Page 126: ...ckage from the fully unfolded position 8 Slightly push the walking deck forward toward the console With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 9 The hydraulic l...

Page 127: ...e up image of Motor Control Board 13 Attach the new Speed Sensor Connector to the Motor Control Board 14 Route the new Speed Sensor Cable along the Frame and secure it with the Speed Sensor Clips 15 Using a 2 Phillips screwdriver attach the new Speed Sensor and adjust it to be the same distance as the old Sensor from the Drive Pulley 16 Re install all remaining parts that were removed in reverse o...

Page 128: ...128 Motor Control Board MCB Speed Sensor Connector ...

Page 129: ...ickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement labels If purchased outside US Canada contact your local distributor for them Do not try to change the d...

Page 130: ...egs to lift Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can abruptly move Injury to you or damage to the machine can occur 4 Make sure that the locking mechanism is engaged Carefully pull b...

Page 131: ...the walking deck forward toward the console With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 11 The hydraulic lift is set up to drop gradually Hold onto the walking ...

Page 132: ...sers keep the machine from operating correctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement lab...

Page 133: ...ound below the rear of the walking belt lift the walking deck fully upward and engage the hydraulic lift Be sure that the hydraulic lift is correctly locked in place You will hear an audible click when the hydraulic lift shifts into the locked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arms Straight...

Page 134: ...not properly engaged Do not lean against the treadmill when it is folded Do not put items on it that could cause it to become unstable or fall 7 Using a 2 Phillips screwdriver remove the 2 indicated screws from the Motor Cover and remove it 8 Using a 2 Phillips screwdriver remove the indicated screw with ar rows from the Rear Roller Cover 9 Remove the Rear Roller Covers from the machine Rear Rolle...

Page 135: ... from below the Walking Deck that attach the Right Side Rail 11 Remove the Right Side Rail from the Walking Deck 12 Using a 2 Phillips screwdriver remove the 2 screws indicated by arrow from the Right Deck Suspensions 13 Remove the Right Deck Suspension Deck Suspension ...

Page 136: ... pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 17 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approximately 2 3 of the movement down Lower the weight with your legs Be aware that the walking deck can possibly drop quickly in the last part of...

Page 137: ...d pivot the Front Roller out of the Frame and slide it out of the Walking Belt This will free the Drive Belt from the Front Roller 22 Using a 6mm hex wrench finish removing the Adjustment Bolt from the Rear Roller Note Be sure to record the number of turns of the Adjustment Bolt it takes to remove it This will assist with reassembly Rear Roller ...

Page 138: ...cket 28 Using a 6mm hex wrench attach the Front Roller to the Bracket Note Tighten the hardware until the Front Roller is centered in the Bracket 29 Loop the Drive Belt around the Motor Pulley Start the Drive Belt on the Drive Pulley and roll it in a clockwise motion Be sure the Belt does not come off of the Motor Pulley Keep fingers out of any pinch opportunities when turning the Pulleys 30 Roll ...

Page 139: ...roperly engaged Do not lean against the treadmill when it is folded Do not put items on it that could cause it to become unstable or fall 37 Apply a few drops of lubricant to the inner surface of the belt for the entire width of the belt A very thin layer of silicone lubricant on the entire deck below the belt is desired NOTICE Always use a 100 silicone lubricant Do not use a degreaser like WD 40 ...

Page 140: ...ate for approximately 15 seconds Notice if the Walking Belt needs to be adjusted so it runs centered on the machine Be sure not to touch the walking belt or step on the power cord Keep bystanders children and pets away from the machine you are servicing at all times 45 If the Walking Belt needs to be adjusted use a 6mm hex wrench on the side the belt should move away from and rotate the Adjustment...

Page 141: ...correctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement labels If purchased outside US Canada co...

Page 142: ...ound below the rear of the walking belt lift the walking deck fully upward and engage the hydraulic lift Be sure that the hydraulic lift is correctly locked in place You will hear an audible click when the hydraulic lift shifts into the locked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arms Straight...

Page 143: ...ainst the treadmill when it is folded Do not put items on it that could cause it to become unstable or fall 7 Using a 2 Phillips screwdriver remove the 2 indicated screws from the Motor Cover and remove it 8 Using a 2 Phillips screwdriver remove the indicated screw with ar rows from the Right Rear Roller Cover 9 Repeat the previous Step to the Left Rear Roller Cover 10 Remove the Rear Roller Cover...

Page 144: ...emove the Right Side Rail from the Walking Deck 13 Repeat the previous two Steps to the Left side of the machine 14 Using a 2 Phillips screwdriver remove the 2 screws indicated by arrow from the Right Deck Suspensions 15 Remove the Right Deck Suspension 16 Repeat the previous two Steps to the Left side of the machine Deck Suspension ...

Page 145: ...push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 20 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approximately 2 3 of the movement down Lower the weight ...

Page 146: ...er of silicone lubricant on the entire deck below the belt is desired NOTICE Always use a 100 pure silicone lubricant Do not use a degreaser like WD 40 as this could seriously impact performance We can recommend that you use the following 100 pure silicone available at most hardware and auto parts stores Lube N Walk Treadmill Lubrication Kit available from your local specialty fitness dealer or Na...

Page 147: ...e the deck area is free from grease or oil Clean off any excess oil from the machine surfaces 36 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner s Manual ...

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Schwinn 510T, Service Manual

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