background image

Basic safety notes

02.00 | GSW-M | Assembly and Operating Manual | en | 389114

11

Incorrect lifting of loads

Falling loads may cause serious injuries and even death.
• Stand clear of suspended loads and do not step into their swiv-

eling range.

• Never move loads without supervision.
• Do not leave suspended loads unattended.

2.12.2 Protection during commissioning and operation

Falling or violently ejected components

Falling and violently ejected components can cause serious injuries
and even death.
• Take appropriate protective measures to secure the danger zone.
• Never step into the danger zone during operation.

2.12.3 Protection against dangerous movements

Unexpected movements

Residual energy in the system may cause serious injuries while
working with the product.
• Switch off the energy supply, ensure that no residual energy re-

mains and secure against inadvertent reactivation.

• Never rely solely on the response of the monitoring function to

avert danger. Until the installed monitors become effective, it
must be assumed that the drive movement is faulty, with its ac-
tion being dependent on the control unit and the current oper-
ating condition of the drive. Perform maintenance work, modi-
fications, and attachments outside the danger zone defined by
the movement range.

• To avoid accidents and/or material damage, human access to

the movement range of the machine must be restricted. Limit/
prevent accidental access for people in this area due through
technical safety measures. The protective cover and protective
fence must be rigid enough to withstand the maximum possible
movement energy. EMERGENCY STOP switches must be easily
and quickly accessible. Before starting up the machine or auto-
mated system, check that the EMERGENCY STOP system is
working. Prevent operation of the machine if this protective
equipment does not function correctly.

Summary of Contents for GSW-M 20

Page 1: ...Translation of the original manual Assembly and Operating Manual GSW M Magnetic gripper with shank interface...

Page 2: ...rations for the purpose of technical improvement Document number 389114 Version 02 00 26 10 2018 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our fami...

Page 3: ...8 2 6 Personnel qualification 8 2 7 Personal protective equipment 9 2 8 Notes on safe operation 9 2 9 Transport 9 2 10 Malfunctions 10 2 11 Disposal 10 2 12 Fundamental dangers 10 2 12 1 Protection du...

Page 4: ...ssembly and Operating Manual en 389114 7 4 1 Disassembly of the product 19 7 4 2 Assembling the product 19 7 5 Assembly drawing 20 8 Translation of original declaration of incorporation 21 8 1 Annex t...

Page 5: ...for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Ap plicable documents 6 are applicable 1 1 1 Presentation of Warning...

Page 6: ...intenance and lubrication intervals Observe the ambient conditions and operating conditions Parts touching the workpiece and wear parts are not included in the warranty 1 3 Scope of delivery The scope...

Page 7: ...t be observed and complied with The product is intended for industrial and industry oriented use Appropriate use of the product includes compliance with all in structions in this manual 2 2 Not intend...

Page 8: ...All work may only be performed by qualified personnel Before working with the product the personnel must have read and understood the complete assembly and operating manual Observe the national safety...

Page 9: ...handling of the personnel Incorrect handling and assembly may impair the product s safety and cause serious injuries and considerable material damage Avoid any manner of working that may interfere wi...

Page 10: ...or proper disposal 2 12 Fundamental dangers General Observe safety distances Never deactivate safety installations Install the provided protective product in the danger zone be fore switching on the...

Page 11: ...re mains and secure against inadvertent reactivation Never rely solely on the response of the monitoring function to avert danger Until the installed monitors become effective it must be assumed that...

Page 12: ...4 4 machine coolant filtered max particle size of 30 m Nominal working pressure bar compressed air 6 Min pressure bar compressed air 2 Max pressure bar compressed air 8 Nominal working pressure bar m...

Page 13: ...ply before assembly and installation Make sure that no residual energy remains in the system NOTICE Severe damage at the shank of the GSW M if it is used together with a shrink holder Do not use a shr...

Page 14: ...e SCHUNK TENDO The TENDO toolholder uses distributed clamping on the GSW M shank clamping principle hydraulic expansion toolholder Toolholder with WELDON mount GSW M sectional view of GSW M clamped in...

Page 15: ...installation Make sure that no residual energy remains in the system NOTICE Observe the requirements for the pressure supply Technical data 12 The pressure supply with compressed air or cooling lubric...

Page 16: ...compensating stroke of 9 mm to protect the machine and the workpiece thereby the spring 5 is compressed Lift GSW M together with the workpiece The spring 5 relaxes again by the compensationg stroke Re...

Page 17: ...n Possible cause Corrective action Bore hole of the set screw is clogged or dirty Check and if need be clean the bore hole Maintenance 18 6 2 Loss of workpiece Possible cause Corrective action Max fee...

Page 18: ...tion of the friction ring 11 when required clean magnetic surface 2 Clean all parts thoroughly check for damage and wear if necessary replace seals and wearing parts Disassembly and assembly 19 The se...

Page 19: ...iston 3 out of the housing 1 CAUTION The cylinder piston is under spring tension To dismantle the cover 2 and cylinder piston 4 unscrew the screw 15 and remove the washer 5 7 4 2 Assembling the produc...

Page 20: ...nance 20 02 00 GSW M Assembly and Operating Manual en 389114 7 5 Assembly drawing Exploded view GSW M Wearing part replace during maintenance Included in the seal kit Seal kit can only be ordered comp...

Page 21: ...Magnetic gripper with shank interface GSW M ID number 308355 The partly completed machine may not be put into operation until conformity of the ma chine into which the partly completed machine is to...

Page 22: ...1 Definitions X 1 1 2 Principles of safety integration X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics X 1 1 7 Operating posit...

Page 23: ...ng movable guards X 1 4 2 3 Adjustable guards restricting access X 1 4 3 Special requirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 Static electricit...

Page 24: ...ty requirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portable...

Reviews: