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4

Operating instructions

Solenoid interlock

AZM300

EN

2.6  Safety classification

- of the interlocking function: 

Standards:

 

ISO 13849-1, IEC 61508, IEC 62061

PL:

 e

Control Category:

 4

PFH:

 

5.2 x 10

-10

 / h

PFD:

 

4.5 x 10

-5

SIL:

 

suitable for SIL 3 applications 

Mission time: 

20 years

- of the guard locking function: 

Standards:

 

ISO 13849-1, IEC 61508, IEC 62061

PL:

 d

Control Category:

 2

PFH:

 

2.0 x 10

-9

 / h

PFD:

 

1.8 x 10

-4

SIL:

 

suitable for SIL 2 applications

 

Mission time: 

20 years

The safety consideration of the guard locking function 

only applies for standard devices with monitored solenoid 

interlock AZM300Z-…-1P2P-… (see Ordering code).

A safety assessment of the guard locking function for 

devices with serial diagnostics "SD2P" is not allowed 

due to the non-safe locking/unlocking signal from the SD 

Gateway

The actuation of the interlock must be compared with the 

external OSSD enabler. If a shut-down now occurs due to 

an unintentional unlocking this is detected by an external 

diagnostic.

If for a certain application the power to unlock version of a 

solenoid interlock cannot be used, then for this exception an 

interlock with power to lock can be used if additional safety 

measure need to be realised that have an equivalent safety 

level.

The safety analysis of the guard locking function refers to the 

component solenoid interlock AZM as part of the complete 

system.

On the customer side further measures such as safe 

actuation and safe cable installation to prevent faults are to 

be implemented.

In the event of a fault resulting in the unlocking of the guard 

locking, this is detected by the solenoid interlock and the 

safety gates Y1/Y2 switch off. When such a fault occurs 

the protection equipment may open immediately, just once, 

before the safe condition of the machine is reached. The 

system reaction of category 2 allows that a fault can occur 

between tests causing the loss of the safety function which is 

detected by the test.

3.  Mounting

3.1  General mounting instructions

Please observe the relevant requirements of the standards 

ISO 12100, ISO 14119 and ISO 14120.

For the correct fixing of the solenoid interlock and the actuator, two 

mounting holes for M6 screws are provided (tightening torque: 6 … 7 Nm). 

Any mounting position. The system must only be operated with an angle of 

≤ 2° between the solenoid interlock and the actuator. 

±

3.5

mm

±

2

m

m

The solenoid interlock can be used as an end stop.

Dependant upon the door weight and the actuating speed, 

the mechanical life could be reduced.

Mounting of the solenoid interlock and the actuator

Refer to the mounting instructions manual for the corresponding 

actuator.

The actuator must be permanently fitted to the safety guard 

and protected against displacement by suitable measures 

(tamperproof screws, gluing, drilling of the screw heads, 

pinning).

Actuating directions

The diagrams show a closed guard system with a set latching force of 

50 N (for adjustment of latching force, see chapter 5.4).

Provide for a sufficient insertion of the actuator into the 

rotary handle.

Correct

False

To avoid any interference inherent to this kind of system and any 

reduction of the switching distances, please observe the following 

guidelines:

•  The presence of metal chips in the vicinity of the solenoid interlock is 

liable to modify the switching distance.

•  Keep away from metal chips.

Summary of Contents for AZM300

Page 1: ...be exclusively used in accordance with the versions listed below or for the applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual the country specific installation standards as well as all ...

Page 2: ... The safety switchgears are classified according to ISO 14119 as type 4 interlocking devices Designs with individual coding are classified as highly coded The different variants can be used as safety switch with interlocking function either as solenoid interlock If the risk analysis indicates the use of a monitored interlock then a variant with the monitored interlock is to be used labelled with t...

Page 3: ...e 24 VDC 0 25 A Rated operating current Ie 0 25 A Leakage current Ir 0 5 mA Voltage drop Ud 4 V Cross wire monitoring by device Yes Test pulse duration 0 3 ms Test pulse interval 1 000 ms Classification ZVEI CB24I Source C2 Sink C1 C2 Electrical data Diagnostic output Diagnostic output OUT Switching element p type short circuit proof Utilisation category DC 12 Ue Ie 24 VDC 0 05 A DC 13 Ue Ie 24 VD...

Page 4: ...ng this is detected by the solenoid interlock and the safety gates Y1 Y2 switch off When such a fault occurs the protection equipment may open immediately just once before the safe condition of the machine is reached The system reaction of category 2 allows that a fault can occur between tests causing the loss of the safety function which is detected by the test 3 Mounting 3 1 General mounting ins...

Page 5: ...ver is loosely supplied The lever should be fastened to the position intended with the supplied screws before first being used The lever should be installed on the unlocking triangle in such a way that the arrow on the triangle and the lever pivot are congruent The installation of the lever is possible on both sides The opposite is to be sealed with the seal included with delivery Emergency exit T...

Page 6: ... 5 34 5 63 13 5 8 5 35 Ø26 Emergency exit T8 3 6 Actuator and accessories Actuator AZ AZM300 B1 not included in delivery 55 16 4 127 Ø6 7 35 18 5 37 4 8 6 46 23 4 Ø5 Mounting plate MP AZ AZM300 1 available as accessory 40 24 R2 5 101 R 1 5 R 8 18 5 78 Ø6 8 8 1x45 Lockout tag SZ 200 1 available as accessory t 3mm 107 37 23 5 13 5 Ø10 29 12 5 85 Ø4 25 3 5 10 Bowden cable release ACC AZM300 BOW M M O...

Page 7: ...n of the safety outputs Safety outputs are disabled if the error warning is active for 30 minutes The signal combination diagnostic output disabled and safety channels still enabled can be used to stop the production process in a controlled manner After the rectification of the error the error message is reset by opening the corresponding safety guard For devices with serial diagnostic a bit can b...

Page 8: ...Safety outputs Y1 Y2 Diagnostic output OUT Power to unlock Power to lock green red yellow AZM300Z AZM300B Guard open 24 V 0 V 0 V 24 V On Off Off 0 V 0 V 0 V Door closed not locked 24 V 0 V On Off Flashes 0 V 24 V 24 V Door closed locking impossible 0 V 24 V On Off Flashes 0 V 24 V 0 V Door closed and locked 0 V 24 V On Off On 24 V 24 V 24 V Error warning 1 0 V 24 V On Flashes 2 Off 24 V1 24 V1 0 ...

Page 9: ...es For the evaluation of the serial diagnostics line either the PROFIBUS Gateway SD I DP V0 2 or the Universal Gateway SD I U are used This serial diagnostic interface is integrated as a slave in an existing field bus system In this way the diagnostic signals can be evaluated by means of a PLC The necessary software for the integration of the SD Gateway is available for download at products schmer...

Page 10: ...nditions must be previously checked and met 1 Check max axial misalignment of actuator and solenoid interlock 2 Check max angular misalignment see Mounting part 3 Fitting and integrity of the cable connections 4 Check the switch enclosure for damage 5 Remove particles of dust and soiling 6 For variants with an emergency exit and emergency release the following is to be considered For variants with...

Page 11: ...in configuration of the connector 5 8 4 3 2 1 7 6 Colour codes of the Schmersal connectors Poss colour codes of other customary connectors With conventional diagnostic output With serial diagnostic function IP67 IP69 to DIN 47100 IP69K PVC to IEC 60947 5 2 2007 A1 Ue 1 WH BN BN X1 Safety input 1 2 BN WH WH A2 GND 3 GN BU BU Y1 Safety output 1 4 YE BK BK OUT Diagnostic output SD output 5 GY GY GY X...

Page 12: ...A1 2013 Notified body for the prototype test TÜV Rheinland Industrie Service GmbH Alboinstr 56 12103 Berlin ID n 0035 EC prototype test certificate 01 205 5281 02 15 Person authorised for the compilation of the technical documentation Oliver Wacker Möddinghofe 30 42279 Wuppertal K A Schmersal GmbH Co KG Möddinghofe 30 42279 Wuppertal Germany Phone 49 202 6474 0 Telefax 49 202 6474 100 E Mail info ...

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