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9

AZM300

Operating instructions

Solenoid interlock

EN

Table 3: I/O data and diagnostic data

(The described condition is reached, when Bit = 1)

Bit n°

 Request byte

Response byte

Diagnostic error warning

Diagnostic error

Bit 0:

Magnet on, irrespective of 
power to lock or power to 
unlock principle

Safety output activated

Error output Y1

Error output Y1

Bit 1:

---

Safety guard closed AND 
locking/unlocking possible

Error output Y2

Error output Y2

Bit 2:

---

Actuator detected and locked

Cross-wire short

Cross-wire short

Bit 3:

---

---

Temperature too high

Temperature too high

Bit 4:

---

Input condition X1 and X2

---

Incorrect or defective actuator, 
bracket broken

Bit 5:

---

Valid actuator detected

Internal device error

Internal device error

Bit 6:

---

Error warning

 1)

Communication error between the field 
bus Gateway and the safety switchgear

---

Bit 7:

Error reset

Error (enabling path switched off) Rotary handle not in authorised 

intermediate position

Rotary handle not in authorised 
intermediate position

1)

 after 30 min -> fault

The leading diagnosis message through bit 1 indicates whether locking or unlocking of the guard system is possible.

The solenoid interlock 

cannot be unlocked

 if e.g. the door pulls the turret out of its rest position beyond the set latching force.  

This can occur if doors are heavily distorted or when pulling the door.

The solenoid interlock can only be 

locked

 if the turret is in the rest position, i.e. the latching force is sufficient to pull the guard system into the 

correct position.

6.3  Solenoid interlock with serial diagnostic function SD

Solenoid interlocks with serial diagnostic cable have a serial input and 

output cable instead of the conventional diagnostic output. If solenoid 

interlocks are wired in series, the diagnostic data are transmitted 

through the series-wiring of the inputs and outputs.

Max. 31 solenoid interlocks can be wired in series. For the evaluation of 

the serial diagnostics line either the PROFIBUS-Gateway SD-I-DP-V0-2 

or the Universal-Gateway SD-I-U-... are used. This serial diagnostic 

interface is integrated as a slave in an existing field bus system.  In this 

way, the diagnostic signals can be evaluated by means of a PLC.

The necessary software for the integration of the SD-Gateway is 

available for download at products.schmersal.com.

The response data and the diagnostic data are automatically and 

permanently written in an input byte of the PLC for each solenoid 

interlock in the series-wired chain. The request data for each solenoid 

interlock is transmitted to the component through an output byte of the 

PLC. In case of a communication error between the SD-gateway and 

the solenoid interlock, the switching condition of the solenoid interlock 

is maintained.

Error

A fault has occured, which causes the safety outputs to be disabled. 

The fault is reset, when the cause is eliminated and bit 7 of the request 

byte changes from 1 to 0 or the safety guard is opened. Faults at the 

safety outputs are only deleted upon the next release, as the fault 

rectification cannot be detected sooner.

Error warning

A fault has occurred, which causes the safety outputs to be disabled 

after 30 minutes. The safety outputs initially remain enabled. This 

enables the shutdown of the process in a controlled manner. An error 

warning is deleted when the cause of error is eliminated.

Diagnostic error (warning)

If an error (warning) is signalled in the response byte, detailed fault 

information can be read out.

On wiring SD devices, please pay attention to the voltage 

drop on the cables and the current carrying capacity of the 

individual components.

Accessories for the series-wiring

For convenient wiring and series-wiring of SD components, 

the SD junction boxes PFB-SD-4M12-SD (variant for the 

field) and PDM-SD-4CC-SD (variant for control cabinet on 

carrier rail) are available along with additional comprehensive 

accessories. Detailed information is available on the Internet, 

products.schmersal.com.

Summary of Contents for AZM300

Page 1: ...be exclusively used in accordance with the versions listed below or for the applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual the country specific installation standards as well as all ...

Page 2: ... The safety switchgears are classified according to ISO 14119 as type 4 interlocking devices Designs with individual coding are classified as highly coded The different variants can be used as safety switch with interlocking function either as solenoid interlock If the risk analysis indicates the use of a monitored interlock then a variant with the monitored interlock is to be used labelled with t...

Page 3: ...e 24 VDC 0 25 A Rated operating current Ie 0 25 A Leakage current Ir 0 5 mA Voltage drop Ud 4 V Cross wire monitoring by device Yes Test pulse duration 0 3 ms Test pulse interval 1 000 ms Classification ZVEI CB24I Source C2 Sink C1 C2 Electrical data Diagnostic output Diagnostic output OUT Switching element p type short circuit proof Utilisation category DC 12 Ue Ie 24 VDC 0 05 A DC 13 Ue Ie 24 VD...

Page 4: ...ng this is detected by the solenoid interlock and the safety gates Y1 Y2 switch off When such a fault occurs the protection equipment may open immediately just once before the safe condition of the machine is reached The system reaction of category 2 allows that a fault can occur between tests causing the loss of the safety function which is detected by the test 3 Mounting 3 1 General mounting ins...

Page 5: ...ver is loosely supplied The lever should be fastened to the position intended with the supplied screws before first being used The lever should be installed on the unlocking triangle in such a way that the arrow on the triangle and the lever pivot are congruent The installation of the lever is possible on both sides The opposite is to be sealed with the seal included with delivery Emergency exit T...

Page 6: ... 5 34 5 63 13 5 8 5 35 Ø26 Emergency exit T8 3 6 Actuator and accessories Actuator AZ AZM300 B1 not included in delivery 55 16 4 127 Ø6 7 35 18 5 37 4 8 6 46 23 4 Ø5 Mounting plate MP AZ AZM300 1 available as accessory 40 24 R2 5 101 R 1 5 R 8 18 5 78 Ø6 8 8 1x45 Lockout tag SZ 200 1 available as accessory t 3mm 107 37 23 5 13 5 Ø10 29 12 5 85 Ø4 25 3 5 10 Bowden cable release ACC AZM300 BOW M M O...

Page 7: ...n of the safety outputs Safety outputs are disabled if the error warning is active for 30 minutes The signal combination diagnostic output disabled and safety channels still enabled can be used to stop the production process in a controlled manner After the rectification of the error the error message is reset by opening the corresponding safety guard For devices with serial diagnostic a bit can b...

Page 8: ...Safety outputs Y1 Y2 Diagnostic output OUT Power to unlock Power to lock green red yellow AZM300Z AZM300B Guard open 24 V 0 V 0 V 24 V On Off Off 0 V 0 V 0 V Door closed not locked 24 V 0 V On Off Flashes 0 V 24 V 24 V Door closed locking impossible 0 V 24 V On Off Flashes 0 V 24 V 0 V Door closed and locked 0 V 24 V On Off On 24 V 24 V 24 V Error warning 1 0 V 24 V On Flashes 2 Off 24 V1 24 V1 0 ...

Page 9: ...es For the evaluation of the serial diagnostics line either the PROFIBUS Gateway SD I DP V0 2 or the Universal Gateway SD I U are used This serial diagnostic interface is integrated as a slave in an existing field bus system In this way the diagnostic signals can be evaluated by means of a PLC The necessary software for the integration of the SD Gateway is available for download at products schmer...

Page 10: ...nditions must be previously checked and met 1 Check max axial misalignment of actuator and solenoid interlock 2 Check max angular misalignment see Mounting part 3 Fitting and integrity of the cable connections 4 Check the switch enclosure for damage 5 Remove particles of dust and soiling 6 For variants with an emergency exit and emergency release the following is to be considered For variants with...

Page 11: ...in configuration of the connector 5 8 4 3 2 1 7 6 Colour codes of the Schmersal connectors Poss colour codes of other customary connectors With conventional diagnostic output With serial diagnostic function IP67 IP69 to DIN 47100 IP69K PVC to IEC 60947 5 2 2007 A1 Ue 1 WH BN BN X1 Safety input 1 2 BN WH WH A2 GND 3 GN BU BU Y1 Safety output 1 4 YE BK BK OUT Diagnostic output SD output 5 GY GY GY X...

Page 12: ...A1 2013 Notified body for the prototype test TÜV Rheinland Industrie Service GmbH Alboinstr 56 12103 Berlin ID n 0035 EC prototype test certificate 01 205 5281 02 15 Person authorised for the compilation of the technical documentation Oliver Wacker Möddinghofe 30 42279 Wuppertal K A Schmersal GmbH Co KG Möddinghofe 30 42279 Wuppertal Germany Phone 49 202 6474 0 Telefax 49 202 6474 100 E Mail info ...

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