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8

Operating instructions

Solenoid interlock

AZM300

EN

Error

Errors, which no longer guarantee the function of the solenoid interlock 

(internal errors) cause the safety outputs to be disabled immediately. 

Any error that does not immediately affect the safe functionality of the 

AZM300 solenoid interlock (e.g. excess ambient temperature, safety 

output to external potential, short circuit) will lead to a delayed shut-

down (refer to table 2).

After fault rectification, the error message is reset by opening and  

re-closing the corresponding safety guard.

Error warning

A fault has occurred, which causes the safety outputs to be disabled 

after 30 minutes (LED "fault" flashes, see Table 2). The safety outputs 

initially remain enabled. This signal combination, diagnostic output 

disabled and safety channels still enabled, can be used to stop the 

production process in a controlled manner. An error warning is deleted 

when the cause of error is eliminated.

Behaviour of diagnosis output based on interlock with power to 

unlock as an example

Input signal magnet control

IN

Normal sequence, door was locked

OUT

t ≤ 200 ms

Door could not be locked or fault

OUT

Key

Safety guard open

Safety guard closed

Unlock safety guard

Safety guard locked

Locking time

Safety guard not locked or fault

Table 1: Diagnostic information of the safety switchgear

System condition

Magnet control IN:

LED

Safety outputs Y1, Y2

Diagnostic 

output

OUT

Power to 

unlock

 Power to 

lock

green

red

yellow

AZM300Z

AZM300B

Guard open

24 V (0 V)

0 V (24 V)

On

Off

Off

0 V

0 V

0 V

Door closed, 

not locked

24 V

0 V

On

Off

Flashes

0 V

24 V

24 V

Door closed,

 locking impossible

0 V

24 V

On

Off

Flashes

0 V

24 V

0 V

Door closed and locked

0 V

24 V

On

Off

On

24 V

24 V

24 V

Error warning

 1)

0 V

24 V

On

Flashes 

2)

Off

24 V

1)

24 V

1)

0 V

Error

0 V (24 V)

24 V (0 V)

On

Flashes 

2)

Off

0 V

0 V

0 V

Additionally for variant I1/I2:

Teach-in procedure actuator 
started

Off

On

Flashes

0 V

0 V

0 V

Only I2: teach-in procedure 
actuator (release block)

Flashes

Off

Off

0 V

0 V

0 V

1)

 after 30 min: disabling due to fault

2)

 refer to flash code

Table 2: Error messages / flash codes red diagnostic LED

Flash codes (red)

Designation

Autonomous  

switch-off after

Error cause

1 flash pulse

Error (warning) at output Y1

30 min

Fault in output test or voltage at output Y1,  
although the output is disabled.

2 flash pulses

Error (warning) at output Y2

30 min

Fault in output test or voltage at output Y2,  
although the output is disabled.

3 flash pulses

Error (warning) cross-wire short

30 min

Cross-wire short between the output cables or fault at both outputs

4 flash pulses

Error (warning) temperature too high

30 min

The temperature measurement reveals an internal temperature 
that is too high

5 flash pulses

Actuator fault

0 min

Incorrect or defective actuator, bracket broken

6 flash pulses

Fault rotary handle

0 min

Rotary handle not in authorised intermediate position

Continuous red signal Internal error

0 min

Device defective

Summary of Contents for AZM300

Page 1: ...be exclusively used in accordance with the versions listed below or for the applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual the country specific installation standards as well as all ...

Page 2: ... The safety switchgears are classified according to ISO 14119 as type 4 interlocking devices Designs with individual coding are classified as highly coded The different variants can be used as safety switch with interlocking function either as solenoid interlock If the risk analysis indicates the use of a monitored interlock then a variant with the monitored interlock is to be used labelled with t...

Page 3: ...e 24 VDC 0 25 A Rated operating current Ie 0 25 A Leakage current Ir 0 5 mA Voltage drop Ud 4 V Cross wire monitoring by device Yes Test pulse duration 0 3 ms Test pulse interval 1 000 ms Classification ZVEI CB24I Source C2 Sink C1 C2 Electrical data Diagnostic output Diagnostic output OUT Switching element p type short circuit proof Utilisation category DC 12 Ue Ie 24 VDC 0 05 A DC 13 Ue Ie 24 VD...

Page 4: ...ng this is detected by the solenoid interlock and the safety gates Y1 Y2 switch off When such a fault occurs the protection equipment may open immediately just once before the safe condition of the machine is reached The system reaction of category 2 allows that a fault can occur between tests causing the loss of the safety function which is detected by the test 3 Mounting 3 1 General mounting ins...

Page 5: ...ver is loosely supplied The lever should be fastened to the position intended with the supplied screws before first being used The lever should be installed on the unlocking triangle in such a way that the arrow on the triangle and the lever pivot are congruent The installation of the lever is possible on both sides The opposite is to be sealed with the seal included with delivery Emergency exit T...

Page 6: ... 5 34 5 63 13 5 8 5 35 Ø26 Emergency exit T8 3 6 Actuator and accessories Actuator AZ AZM300 B1 not included in delivery 55 16 4 127 Ø6 7 35 18 5 37 4 8 6 46 23 4 Ø5 Mounting plate MP AZ AZM300 1 available as accessory 40 24 R2 5 101 R 1 5 R 8 18 5 78 Ø6 8 8 1x45 Lockout tag SZ 200 1 available as accessory t 3mm 107 37 23 5 13 5 Ø10 29 12 5 85 Ø4 25 3 5 10 Bowden cable release ACC AZM300 BOW M M O...

Page 7: ...n of the safety outputs Safety outputs are disabled if the error warning is active for 30 minutes The signal combination diagnostic output disabled and safety channels still enabled can be used to stop the production process in a controlled manner After the rectification of the error the error message is reset by opening the corresponding safety guard For devices with serial diagnostic a bit can b...

Page 8: ...Safety outputs Y1 Y2 Diagnostic output OUT Power to unlock Power to lock green red yellow AZM300Z AZM300B Guard open 24 V 0 V 0 V 24 V On Off Off 0 V 0 V 0 V Door closed not locked 24 V 0 V On Off Flashes 0 V 24 V 24 V Door closed locking impossible 0 V 24 V On Off Flashes 0 V 24 V 0 V Door closed and locked 0 V 24 V On Off On 24 V 24 V 24 V Error warning 1 0 V 24 V On Flashes 2 Off 24 V1 24 V1 0 ...

Page 9: ...es For the evaluation of the serial diagnostics line either the PROFIBUS Gateway SD I DP V0 2 or the Universal Gateway SD I U are used This serial diagnostic interface is integrated as a slave in an existing field bus system In this way the diagnostic signals can be evaluated by means of a PLC The necessary software for the integration of the SD Gateway is available for download at products schmer...

Page 10: ...nditions must be previously checked and met 1 Check max axial misalignment of actuator and solenoid interlock 2 Check max angular misalignment see Mounting part 3 Fitting and integrity of the cable connections 4 Check the switch enclosure for damage 5 Remove particles of dust and soiling 6 For variants with an emergency exit and emergency release the following is to be considered For variants with...

Page 11: ...in configuration of the connector 5 8 4 3 2 1 7 6 Colour codes of the Schmersal connectors Poss colour codes of other customary connectors With conventional diagnostic output With serial diagnostic function IP67 IP69 to DIN 47100 IP69K PVC to IEC 60947 5 2 2007 A1 Ue 1 WH BN BN X1 Safety input 1 2 BN WH WH A2 GND 3 GN BU BU Y1 Safety output 1 4 YE BK BK OUT Diagnostic output SD output 5 GY GY GY X...

Page 12: ...A1 2013 Notified body for the prototype test TÜV Rheinland Industrie Service GmbH Alboinstr 56 12103 Berlin ID n 0035 EC prototype test certificate 01 205 5281 02 15 Person authorised for the compilation of the technical documentation Oliver Wacker Möddinghofe 30 42279 Wuppertal K A Schmersal GmbH Co KG Möddinghofe 30 42279 Wuppertal Germany Phone 49 202 6474 0 Telefax 49 202 6474 100 E Mail info ...

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