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3

AZM300

Operating instructions

Solenoid interlock

EN

2.5  Technical data

Standards:

 

IEC 60947-5-3, ISO 14119,  

ISO 13849-1, IEC 61508, IEC 62061

Enclosure:

 

glass-fibre reinforced thermoplastic, self-extinguishing

Active principle:

 RFID

Frequency band: 

 

125 kHz

Transmitter output:

 

max. -6 dBm

Coding level according to ISO 14119:  

 

- I1-version: 

 high 

- I2-version: 

 high 

- Standard coding version:

 low

Reaction time:

 

 

- Actuator:

 

≤ 100 ms 

 

- Inputs:

 

≤ 0.5 ms 

Duration of risk:

 

≤ 200 ms

Time to readiness:

 

≤ 5 s

Series-wiring: 

Unlimited number of components,  

please observe external cable protection,  

max. 31 components in case of serial diagnostics

Length of the sensor chain:

 

max. 200 m

Mechanical data 

Holding force F

max

:

 

1.500 N

Holding force F

Zh

:

 

1.150 N

Latching force:

 

25 N / 50 N

Mechanical life:

 

≥ 1,000,000 operations

 

- when used as door stop:

 

≥ 50,000 operations

 

for safety guards ≤ 5 kg 

 

and actuating speed ≤ 0.5 m/s

Angular misalignment between  

 

solenoid interlock and actuator:

 

≤ 2°

Connection:

 

Connector plug M12, 8-pole, A-coded

Fixing screws:

 

2x M6

Tightening torque of the fixing screws:

 

6 … 7 Nm

Switching distances to IEC 60947-5-3: 

Typical switching distance:

 

2 mm

Assured switching distance s

ao

:

 

1 mm

Assured switch-off distance s

ar

:

 

20 mm

Ambient conditions 

Ambient temperature:

 

0 °C … +60 °C

Storage and transport temperature:

 

−10 °C…+90 °C

Protection class:

 

IP66, IP67, IP69 to IEC 60529

Protection class:

 III

Resistance to shock:

 

30 g / 11 ms

Resistance to vibration:

 

10 … 150 Hz, Amplitude 0.35 mm

Insulation values to IEC 60664-1: 

 

- Rated insulation voltage U

i

:

 

32 VDC 

- Rated impulse withstand voltage U

imp

:

 

 0.8 kV 

- Over-voltage category:

 III 

- Degree of pollution:

 3

Switching frequency:

 

≤ 0.5 Hz

Electrical Data 

Operating voltage U

B

:

 

24 VDC -15 % / +10 % 

 

(stabilised PELV - power supply)

Power consumption device:

 

< 0.1 A

Operating current device with magnet switched on: 

 

- Averaged:

 

< 0.2 A  

- Peak current:

 

< 0.35 A / 200 ms

Required rated short-circuit current:

 

100 A

External Device fuse rating:

 

2 A (T) 

Electrical data – Safety inputs 

Safety inputs:

 

X1 and X2

Switching thresholds:

 

− 3 V … 5 V (Low), 

 

15 V … 30 V (High)

Current consumption per input:

 

≤ 5 mA / 24 V

Accepted test pulse duration on input signal:

 

≤ 1.0 ms

 

- With test pulse interval of:

 

≥ 100 ms

Classification:

 

ZVEI CB24I

  

Sink:

C1

Source:

C1

C2

C3

Electrical data – Safety outputs  

Safety outputs:

 

Y1 and Y2

Switching elements:

 

p-type, short-circuit proof

Utilisation category:

 

DC-12: U

e

/I

e

: 24 VDC / 0.25 A 

DC-13: U

e

/I

e

: 24 VDC / 0.25 A

Rated operating current I

e

:

 

0.25 A

Leakage current I

r

:

 

≤ 0.5 mA

Voltage drop U

d

:

 

≤ 4 V

Cross-wire monitoring by device:

 Yes

Test pulse duration: 

 

≤ 0.3 ms

Test pulse interval:

 

1,000 ms

Classification:

 

ZVEI CB24I

  

Source:

C2

Sink:

C1

C2

Electrical data - Diagnostic output 

Diagnostic output:

 OUT

Switching element:

 

p-type, short-circuit proof

Utilisation category:

 

DC-12: U

e

/I

e

: 24 VDC / 0.05 A 

DC-13: U

e

/I

e

: 24 VDC / 0.05 A

Rated operating current I

e

:

 

0.05 A

Voltage drop U

d

:

 

≤ 4 V

Serial diagnostic SD 

Operating current:

 

0.15 A

Wiring capacitance:

 

max. 50 nF

Electrical data – Magnet control 

Solenoid input:

 IN

Switching thresholds:

 

− -3 V … 5 V (Low), 

 

5 V … 30 V (High)

Power consumption:

 

 10 mA / 24 V

Magnet switch-on time:

 

100 %

Accepted test pulse duration on input signal:

 

≤ 5.0 ms

 

- With test pulse interval of:

 

≥ 40 ms

Classification: 

ZVEI CB24I

  

Sink:

C0

Source:

C1

C2

C3

LED switching conditions display 

green LED:

 

Supply voltage

yellow LED

Device condition

red LED:

 Fault

This device is intended to be powered by a Listed Limited 

Voltage, Limited Current or Class 2 source.

This device shall be powered with the use of a Listed (CYJV) 

cable/connector assembly rated 24 Vdc, 0,8 A minimum.

This device complies with part 15 of the FCC Rules and 

contains licence-exempt transmitter(s)/receiver(s) that 

comply with Innovation, Science and Economic Development 

Canada’s licence-exempt RSS(s):

Operation is subject to the following two conditions:

(1) This device may not cause harmful interference, and  

(2) this device must accept any interference received, 

including interference that may cause undesired operation.

This device complies with the Nerve Stimulation Exposure 

Limits (ISED SPR-002) for direct touch operations. Changes or 

modifications not expressly approved by K.A. Schmersal GmbH & 

Co. KG could void the user‘s authority to operate the equipment.

L’émetteur/récepteur exempt de licence contenu dans 

le présent appareil est conforme aux CNR d’Innovation, 

Sciences et Développement économique Canada applicables 

aux appareils radio exempts de licence. L’exploitation est 

autorisée aux deux conditions suivantes:

(1) L’appareil ne doit pas produire de brouillage.

(2) L’appareil doit accepter tout brouillage radioélectrique 

subi, même si le brouillage est susceptible d’en compromettre 

le fonctionnement.

Cet appareil est conforme aux limites d‘exposition relatives à 

la stimulation des nerfs (ISED CNR-102) pour les opérations 

tactiles directes. Changements ou modifications non 

expressément approuvés par K.A. Schmersal GmbH & Co. KG 

pourrait annuler le droit de l‘utilisateur à utiliser l‘équipement.

Summary of Contents for AZM300

Page 1: ...be exclusively used in accordance with the versions listed below or for the applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual the country specific installation standards as well as all ...

Page 2: ... The safety switchgears are classified according to ISO 14119 as type 4 interlocking devices Designs with individual coding are classified as highly coded The different variants can be used as safety switch with interlocking function either as solenoid interlock If the risk analysis indicates the use of a monitored interlock then a variant with the monitored interlock is to be used labelled with t...

Page 3: ...e 24 VDC 0 25 A Rated operating current Ie 0 25 A Leakage current Ir 0 5 mA Voltage drop Ud 4 V Cross wire monitoring by device Yes Test pulse duration 0 3 ms Test pulse interval 1 000 ms Classification ZVEI CB24I Source C2 Sink C1 C2 Electrical data Diagnostic output Diagnostic output OUT Switching element p type short circuit proof Utilisation category DC 12 Ue Ie 24 VDC 0 05 A DC 13 Ue Ie 24 VD...

Page 4: ...ng this is detected by the solenoid interlock and the safety gates Y1 Y2 switch off When such a fault occurs the protection equipment may open immediately just once before the safe condition of the machine is reached The system reaction of category 2 allows that a fault can occur between tests causing the loss of the safety function which is detected by the test 3 Mounting 3 1 General mounting ins...

Page 5: ...ver is loosely supplied The lever should be fastened to the position intended with the supplied screws before first being used The lever should be installed on the unlocking triangle in such a way that the arrow on the triangle and the lever pivot are congruent The installation of the lever is possible on both sides The opposite is to be sealed with the seal included with delivery Emergency exit T...

Page 6: ... 5 34 5 63 13 5 8 5 35 Ø26 Emergency exit T8 3 6 Actuator and accessories Actuator AZ AZM300 B1 not included in delivery 55 16 4 127 Ø6 7 35 18 5 37 4 8 6 46 23 4 Ø5 Mounting plate MP AZ AZM300 1 available as accessory 40 24 R2 5 101 R 1 5 R 8 18 5 78 Ø6 8 8 1x45 Lockout tag SZ 200 1 available as accessory t 3mm 107 37 23 5 13 5 Ø10 29 12 5 85 Ø4 25 3 5 10 Bowden cable release ACC AZM300 BOW M M O...

Page 7: ...n of the safety outputs Safety outputs are disabled if the error warning is active for 30 minutes The signal combination diagnostic output disabled and safety channels still enabled can be used to stop the production process in a controlled manner After the rectification of the error the error message is reset by opening the corresponding safety guard For devices with serial diagnostic a bit can b...

Page 8: ...Safety outputs Y1 Y2 Diagnostic output OUT Power to unlock Power to lock green red yellow AZM300Z AZM300B Guard open 24 V 0 V 0 V 24 V On Off Off 0 V 0 V 0 V Door closed not locked 24 V 0 V On Off Flashes 0 V 24 V 24 V Door closed locking impossible 0 V 24 V On Off Flashes 0 V 24 V 0 V Door closed and locked 0 V 24 V On Off On 24 V 24 V 24 V Error warning 1 0 V 24 V On Flashes 2 Off 24 V1 24 V1 0 ...

Page 9: ...es For the evaluation of the serial diagnostics line either the PROFIBUS Gateway SD I DP V0 2 or the Universal Gateway SD I U are used This serial diagnostic interface is integrated as a slave in an existing field bus system In this way the diagnostic signals can be evaluated by means of a PLC The necessary software for the integration of the SD Gateway is available for download at products schmer...

Page 10: ...nditions must be previously checked and met 1 Check max axial misalignment of actuator and solenoid interlock 2 Check max angular misalignment see Mounting part 3 Fitting and integrity of the cable connections 4 Check the switch enclosure for damage 5 Remove particles of dust and soiling 6 For variants with an emergency exit and emergency release the following is to be considered For variants with...

Page 11: ...in configuration of the connector 5 8 4 3 2 1 7 6 Colour codes of the Schmersal connectors Poss colour codes of other customary connectors With conventional diagnostic output With serial diagnostic function IP67 IP69 to DIN 47100 IP69K PVC to IEC 60947 5 2 2007 A1 Ue 1 WH BN BN X1 Safety input 1 2 BN WH WH A2 GND 3 GN BU BU Y1 Safety output 1 4 YE BK BK OUT Diagnostic output SD output 5 GY GY GY X...

Page 12: ...A1 2013 Notified body for the prototype test TÜV Rheinland Industrie Service GmbH Alboinstr 56 12103 Berlin ID n 0035 EC prototype test certificate 01 205 5281 02 15 Person authorised for the compilation of the technical documentation Oliver Wacker Möddinghofe 30 42279 Wuppertal K A Schmersal GmbH Co KG Möddinghofe 30 42279 Wuppertal Germany Phone 49 202 6474 0 Telefax 49 202 6474 100 E Mail info ...

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