Schmalz JumboFlex 20 Operating Instructions Manual Download Page 52

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EN-US

· 30.30.01.02553 · 00 · 09/20 · Subject to technical changes without notice

Summary of Contents for JumboFlex 20

Page 1: ...JumboFlex Safety Operating Instructions WWW SCHMALZ COM EN US 30 30 01 02553 00 09 20...

Page 2: ...ished thereby Repro duction of the contents in full or in part is only permitted within the limits of the legal provisions of copyright law Any modifications to or abridgments of the document are proh...

Page 3: ...2 2 9 Safety Features 12 2 10 Technical Condition 12 2 11 Operator Responsibility 12 2 12 Country Specific Regulations for the Operator 12 3 Product Description 13 3 1 Mode of Operation 13 3 2 Compone...

Page 4: ...10 3 Registering an Additional Transmitter 33 6 11 Installing the Silencer Box Option 33 6 12 Installing the Dust Filter Option 34 6 13 Installing and Adjusting the Vacuum Regulation Valve Option 34 6...

Page 5: ...tion of the Tube Lifter 47 9 3 Regular Inspections 48 9 4 Inspecting Safety Features 48 9 4 1 Checking the Non Return Valve of the Rotary Union 48 9 5 Vacuum blower 49 9 6 Cleaning the Tube Lifter 49...

Page 6: ...ferent operating phases of the product Transport storage start of operations and decommissioning Safe operation required maintenance rectification of any faults The operating instructions describe the...

Page 7: ...e Lifting Device Next accident prevention inspec tion valid for Germany 27 03 01 00053 Date and time for the accident prevention inspection 27 03 01 00055 Permissible lift capacity xxx kg Lift capacit...

Page 8: ...ached to the product and must always be clearly legible For each product the type plate contains the following data Abbreviated device designation Order number Serial number or SNR Year of manufacture...

Page 9: ...nly when hung from the rotary union suspension eye Observe the type plate and lift capacity sticker 2 2 Non Intended Use Schmalz accepts no liability for damages caused by the use of the tube lifter f...

Page 10: ...ng environment and objects do not occur to prevent the load from breaking off 2 4 Hazards during Operation CAUTION Shearing off of the load due to collision with surrounding objects Risk of injury 4 E...

Page 11: ...ersonnel cannot recognize dangers and are therefore exposed to higher risks The operating company must ensure the following points The personnel must be commissioned for the activities described in th...

Page 12: ...the maintenance schedule 3 Only use original spare parts 4 If the operating behavior should change check the product for faults Rectify faults immediately 5 Unauthorized conversion or modification of...

Page 13: ...ube is used for lifting and lowering Two hand operation for suction cup After depositing the load it can only be released from the suction cup if the operator deliberately actuates two operating eleme...

Page 14: ...ceiver 3 6 Motor Protection Switch The motor protection switch is used to switch the electrical vacuum generation on and off and provide overvoltage protection It can be integrated into the Schmalz cr...

Page 15: ...f operations 3 7 1 Suction Cups Gripper type Image Application area Round vacuum gripper Barrels buckets stone slabs with rough surfaces Double suction cup Clamped glued strapped or open cardboard box...

Page 16: ...r Cardboard boxes Multi gripper Cardboard boxes with vari ous sizes and properties leakage compensation with minimum coverage of 75 Four head suction cup Cardboard boxes sheets and non rigid parts 3 7...

Page 17: ...of semi open front storage containers on the upper edge of the stack Shaft gripper for small load carriers Gripping of specific small load carriers types C R RL and L by reaching into the shaft For m...

Page 18: ...s rotation of the tube lifter 3 9 Vacuum Supply The length of the supply hose is adapted to the individual application Correct function of the tube lifter Jumbo can only be ensured if the length of th...

Page 19: ...tructions in the appendix 3 11 4 Retaining Net Option The retaining net protects the suction cups and the lift tube when the tube lifter is not in use and allows for space saving storage 3 11 5 Parkin...

Page 20: ...escription 20 52 EN US 30 30 01 02553 00 09 20 4 To attach a gripper insert the four screw heads of the connection plate into the holes of the mounting adapter from the front Example of a single vacuu...

Page 21: ...W 400 VAC3 4 0 kW 460 VAC3 5 5 kW Status light outputs 1 Power per light output max 24 VDC 12 W Dimensions 302 x 160 x 209 mm Temperature range 0 to 40 C Operational environment Dry indoor areas Prote...

Page 22: ...ata 22 52 EN US 30 30 01 02553 00 09 20 High radio traffic within the used radio frequency such as in areas with generally high radio traffic can disrupt the radio link The range can thus be severely...

Page 23: ...cardboard box or wooden crate CAUTION The lift tube may shoot up when the packaging is opened Risk of injury 4 Before cutting the cable ties ensure that the lift tube cannot shoot up NOTE Sharp knive...

Page 24: ...ely NOTE Damage to suction plates due to inappropriate storage position 4 Do not set the suction cup down on the suction plates NOTE The effects of ozone light especially UV heat oxygen humidity as we...

Page 25: ...mbing aids a lifting platform and fall anti fall guards WARNING Improper assembly Serious injury or death 4 The tube lifter must be mounted only when de energized and depressurized 4 Before working on...

Page 26: ...he retaining element 9 Connect the supply hose to the rotary union connection tube and secure using a hose clamp The vacuum supply hose is routed in a spiral with a diameter of at least 0 5 m The vacu...

Page 27: ...ching the Suction Cup 1 Pull and hold the tab 5 1 5 5 1 2 Put the suction cup 7 onto the connection disc of the lifting unit 5 7 5 5 1 3 Rotate the suction cup 7 to the limit stop in the direction of...

Page 28: ...enerator 2 Ensure that the motor fan blade turns in the direction of the arrow 3 If the direction of rotation is incorrect switch the unit off immediately and reverse the connection in the supply line...

Page 29: ...the lift tube 2 Unscrew the lifting unit from the lift tube 3 Cut the lift tube with a carpet cutter at the desired height 4 Cut the wire spiral with the bolt cutter 5 Coat the hose connection of the...

Page 30: ...height as desired NOTE Operation of the tube lifter without setting the hovering position Lift tube damage 4 The hovering position must be set before the initial start of operations Setting the Hoveri...

Page 31: ...ching the Quick Reference Guide Jumbo quick reference guide 4 Affix the quick reference guide in the proximity of the tube lifter 6 10 Installing the Radio Remote Control Option 6 10 1 Installing the...

Page 32: ...ple receivers Serious injury 4 While registering the transmitter ensure that no additional SRC transmitters are oper ated CAUTION Falling objects during registration due to deactivation of the vacuum...

Page 33: ...an Additional Transmitter 1 While registering an additional transmitter ensure that a previously registered SRC trans mitter is not operated 2 The registration of each transmitter must be completed b...

Page 34: ...w rate in the tube lifter When the vac uum regulation valve is opened too far permeable loads can longer be lifted 6 14 Checks Before Start of Operations 1 Ensure that the tube lifter is securely atta...

Page 35: ...owing requirements The operating staff is at least 18 years of age The operating staff is physically and mentally capable and can be expected to reliably perform the tasks assigned The operating staff...

Page 36: ...is not attached correctly Serious injury due to falling parts 4 Ensure that the latching bolt 5 1 is securely engaged 7 1 4 Using the Tube Lifter Correctly Incorrect use of the tube lifter can endange...

Page 37: ...Lifted Load Observe the following while a load is lifted Never transport loads above people Do not operate unless you have a clear view of the whole working area Keep the lifting device as close to t...

Page 38: ...up when it is switched on 1 Pick up and hold the operator handle 2 Switch on the main switch 3 Press the button 6 1 6 1 The vacuum generator is switched on 7 4 Setting the Hovering Position See secti...

Page 39: ...load 4 Ensure that the load is evenly distributed 5 Ensure that the shrink wrapped good is in good condition 6 Ensure that the load is not stuck or tilted 7 Release the pushbutton 6 3 slowly 6 3 Suct...

Page 40: ...Apply Suction to the Load and Set It Down Horizontally CAUTION Risk of crushing during swiveling Do not reach into the rotation unit during the swivel operation 1 Swivel the suction cup with the rotat...

Page 41: ...into a horizontal position due to gravity 7 8 Setting Down the Load 1 Position the load over the desired depositing location 2 Slowly press the pushbutton 6 3 to the first pressure point 6 3 The tube...

Page 42: ...on the attached load can be rotated continuously below the lifting unit in 90 increments 1 Pull up the latching bolt 5 6 and hold it 2 Rotate the suction cup with the attached load into the desired po...

Page 43: ...20 43 52 Retaining net option The protective tube is applied to the lift tube 1 Move the tube lifter to the end stop raise to the highest position 2 Attach the retaining net to the eyelets on the bott...

Page 44: ...identify and rectify the fault See the vacuum pump operating instructions in the appendix Malfunction Cause Measure The load falls when lowering 4 Contact Schmalz Service Depositing the load with two...

Page 45: ...alz service if necessary The lowering speed is too high or too low The lowering speed is not adapted to the weight of the load 4 Adjust the lowering speed See ch Installation The radio remote con trol...

Page 46: ...ry or death 4 While working at height use suitable climbing aids a lifting platform and fall anti fall guards DANGER Electric shock from touching live components Serious injury or death 4 Make sure th...

Page 47: ...porous Not chafed No holes X X Check the rotary union Check the level of wear on the ro tary union See ch Checking the Level of Wear on the Rotary Union Slightly rotatable X X Check function Raising...

Page 48: ...least once per year As a special service within Germany J Schmalz GmbH offers an inspection contract for an an nual test with a certificate from an expert Please refer to the seal of approval attache...

Page 49: ...s cold cleaners carbon tetra chloride hydrocarbons or vinegar based cleaning products 4 Do not use sharp edged objects wire brushes sandpaper etc Remote control option Clean the pushbutton and the sur...

Page 50: ...30 30 01 02553 00 09 20 2 Gap clearance S 5 mm S The function of the tube lifter cannot be guaranteed during further operation To ensure the availability of the tube lifter have the rotary union repl...

Page 51: ...9 Remove the tube lifter from the crane system using a suitable hoist 10 Store the tube lifter so that it is protected from damage 10 3 Disposing of the Tube Lifter 1 Take the tube lifter out of oper...

Page 52: ...J Schmalz GmbH EN US 30 30 01 02553 00 09 20 Subject to technical changes without notice...

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