Schleuniger ACO 08 Operating Manual Download Page 1

Page: 1 / 52

ACO 08

Crimp Force Monitor

Operating manual

Edition 1.00 (08-2020)

Summary of Contents for ACO 08

Page 1: ...ACO 08 Crimp Force Monitor Operating manual Edition 1 00 08 2020...

Page 2: ...Thun Switzerland P 41 33 334 03 33 F 41 33 334 03 34 info schleuniger ch www schleuniger com Schleuniger Japan Co Ltd 4 5 8 Tokai Ota ku Tokyo 143 0001 Japan P 81 3 57 55 80 41 F 81 3 57 55 80 45 sale...

Page 3: ...ions 8 1 8 Copyright protection 8 1 9 Privacy protection 9 1 10 Spare Parts 9 2 Safety 10 2 1 Warnings 10 2 2 General safety advice 10 2 3 Sources of danger residual dangers 10 2 4 Proper and intended...

Page 4: ...ntrol elements and interfaces 19 5 5 Scope of delivery 20 5 6 Accessories 20 6 Installation 21 6 1 Installation 21 6 1 1 Remove the ACO 08 and the accessories from the packaging 21 6 1 2 Place the dev...

Page 5: ...gnosis Troubleshooting 41 8 1 What to do in the event of problems 41 8 2 Possible machine faults 41 9 Maintenance 43 10 Disposal 44 10 1 Decommissioning 44 10 2 Disassembly disposal 44 11 Parts Catalo...

Page 6: ...ntended use The safety advice and other instructions given must be adhered to in addition to the applicable local accident prevention regulations and general safety regulations for the area of applica...

Page 7: ...vedly observe the information given in the operating manual 1 4 GENERAL SYMBOLS AND KEYS 1 4 1 Recommendations and tips The meanings of the following symbols in the operating manual are as follows Tip...

Page 8: ...viations are used Abbreviation Meaning Description Fig Figure Images are referred to in the captions as Figure mm Millimeters All dimensions in this manual are given in millimeters 1 5 DECLARATION OF...

Page 9: ...ng English schleuniger com en legal information and privacy statement Spanish schleuniger com na es informaci n legal y aviso de privacidad Japanese schleuniger com jp jp Chinese schleuniger com cn cn...

Page 10: ...dous situation that can result in moderate or light injuries if it is not avoided Notice Tangible damage This indicates a potential hazardous situation that can result in material damage if it is not...

Page 11: ...Intended use The product has been designed and built exclusively for the intended use specified below The ACO 08 is used for monitoring and analyzing the crimping process within the range according t...

Page 12: ...the manual for the various tasks 2 7 1 1 Operating company As a supervisory legal authority the operating company is responsible for using the product as intended as well as for the training and empl...

Page 13: ...ing the eyes against small parts generated when processing the product to be cut 2 8 2 Protective work clothing Wear close fitting work clothing with low tear resistance and no protruding parts Protec...

Page 14: ...ansport damages In the event of externally visible transport damages proceed as follows Do not accept the delivery or only accept it conditionally Define the extent of the damages Report damages to th...

Page 15: ...improvement without prior notice 4 1 DIMENSIONS AND WEIGHT Fig 1 Dimensions Description Value Swivel in the unit Weight 0 5 kg Dimensions Width A 134 mm Depth B 41 mm Height C 96 mm 4 2 TECHNICAL KEY...

Page 16: ...et up on hard nonfragile surface or mount to the crimping machine 4 4 RATING PLATE To ensure our efficient support we request the customer to always submit the exact content of the rating plate when c...

Page 17: ...conducts an analog to digital data conversion and saves these coefficients in the internal log memories To control the crimping process a reference force coefficient is calculated by recording and av...

Page 18: ...Product description 18 52 Operating Manual Edition 1 00 08 2020 ACO 08 5 2 FRONT VIEW Fig 2 Control elements 1 Touch display with graphical user Interface 1...

Page 19: ...he ACO 08 does not have any physical switches All inputs are made via gestures or digital buttons on the graphical user interface Sensor cable connections channels 1 and 2 Input sockets for the signal...

Page 20: ...Enables service functions such as firmware updates or reading data Digital IO interface Enables the output and receipt of control signals between ACO 08 and crimping machine 5 5 SCOPE OF DELIVERY See...

Page 21: ...and the accessories from the packaging 6 1 2 Place the device at its final location 6 1 3 Install the crimping machine specific cable kit and connect it with the ACO 08 6 2 COMMISSIONING Following the...

Page 22: ...does not have any physical pushbuttons or switches It is only operated via the graphic user interface The following principal inputs can be made Selection by tapping tiles or buttons Return to the ma...

Page 23: ...ion 3 Machine profiles 2 Headroom test 7 2 2 Monitoring mode In monitoring mode your production is monitored and documented If thus defined in setup the machine is stopped in the event of an error and...

Page 24: ...el 2 3 Active job 7 Infos Cpk value number of total good bad 4 Active user level Zoom In case of two active channels both curves envelopes are displayed side by side A graphic image can be shown enlar...

Page 25: ...specified area tolerance that exceeds the specified fault limit The errors are displayed as follows Error Presentation Area value in channel 1 outside of the tolerance Curves outside of the tolerance...

Page 26: ...er of reference crimps is defined in setup 1 To access the teaching mode select the teaching tile on the main menu possibly requires user level 2 or 3 if configured in setup 2 Produce a reference crim...

Page 27: ...es to monitoring mode 7 2 4 Setup In setup all setting parameters concerning the ACO 08 can be set At least user level 2 is required to access setup 1 To access the setup mode select the setup tile on...

Page 28: ...ation start force Starting value of the crimp process evaluation 10 100 Observation end force End value of the crimp process evaluation 10 100 Envelope check Evaluation according to envelope on off En...

Page 29: ...tarting time to the start encoder 2000 2000 measuring points Crimp category Option Description Value Reference amount Number of crimps to form the reference curve 1 100 Sample Factor Enlarging the mea...

Page 30: ...ctions channel 2 None Rstate Wstate FPout Admin category Option Description Value IP address byte 1 First byte of the IP address that is assigned to the network integration 0 255 IP address byte 2 Sec...

Page 31: ...ser levels where each of them has different access rights 1 To access the user level selection select the user selection tile in the main menu Fig 8 User selection 1 User level 1 Default user 3 User l...

Page 32: ...icted User level selection access Job management access Information dialog access Automatic parametrization access Headroom mode access Machine presets access Switching user levels 1 Select the desire...

Page 33: ...78 Notice Changing passwords We recommend changing passwords at commissioning to rule out changes made to the settings by unauthorized persons 7 2 6 Job management The ACO 08 provides the option of wo...

Page 34: ...o the settings manually then select No 4 Mark the desired machine and confirm with select 5 Select Yes to automatically set the corresponding parameters Proceed as described in the chapter 7 2 8 Autom...

Page 35: ...no reference curve was generated Select job 1 Highlight an existing job and choose select The ACO 08 switches to the settings corresponding to the monitoring mode All measurements performed so far are...

Page 36: ...n existing job and choose delete 2 Answer the verification prompt with Yes The job is deleted from the list Notice Basic Job The job Basic Job cannot be deleted 7 2 7 Information dialog Information on...

Page 37: ...Serial number 6 Manufacturer 7 2 8 Automatic parametrization Automatic parametrization allows you to calculate the optimal start time as well as the optimal signal gain 1 To access automatic parametri...

Page 38: ...ine 4 Accept the recommended settings with OK 7 2 9 Headroom test The headroom test lets you determine how much force you have available to determine errors 1 To access the headroom test swipe in the...

Page 39: ...the result 4 Carry out the corresponding number of crimping operations 5 Enter the desired number of empty crimps for the test and select Enter The more crimps the more accurate the result 6 Carry ou...

Page 40: ...Machine profiles are default settings that can be accessed for certain machines 1 To access the machine profiles swipe in the main menu from the right across the right edge of the display requires us...

Page 41: ...ing manual It is essential to have a precise description of the problem immediately available in such situations Exact product designation Serial number of the product rating plate Machine type used E...

Page 42: ...he tool base plate area Perform automatic parametrization Machine is not released Wrong machine setup Load correct machine profile or make appropriate settings manually Device does not start No voltag...

Page 43: ...l qualifications Cleaning 12 1 min weekly 2 7 1 4 Operating personnel Caution Mains supply Switch off the device before any maintenance task and disconnect if from the power supply system Cleaning Dur...

Page 44: ...itch off the device and disconnect if from the power supply system 10 2 DISASSEMBLY DISPOSAL Disassemble the product properly Recycle the disassembled components in accordance with local and statutory...

Page 45: ...0100094 Spare PCB board ACO08 1CH S N required 10100095 Spare PCB board ACO08 2CH S N required 10100096 Housing base for ACO08 S N required 10100097 Screw DIN 912 M3 x 25 1 piece 10100098 Screw ISO 73...

Page 46: ...Exploded drawings 46 52 Operating Manual Edition 1 00 08 2020 ACO 08 12 EXPLODED DRAWINGS...

Page 47: ...Block diagram Operating Manual Edition 1 00 08 2020 ACO 08 47 52 13 BLOCK DIAGRAM...

Page 48: ...PLC Interface 48 52 Operating Manual Edition 1 00 08 2020 ACO 08 14 PLC INTERFACE...

Page 49: ...PLC Interface Operating Manual Edition 1 00 08 2020 ACO 08 49 52...

Page 50: ...Notes 50 52 Operating Manual Edition 1 00 08 2020 ACO 08 15 NOTES...

Page 51: ...aration of conformity 8 G General safety advice 10 K Key 8 L Limitation of liability 8 P Personal protective equipment 13 Personnel groups 13 Personnel qualifications 13 Proper and intended use 12 R R...

Page 52: ...Index 52 52 Operating Manual Edition 1 00 08 2020 ACO 08...

Search results

Summary of Contents for ACO 08

Reviews:

Related manuals for ACO 08

Brands by name

Popular brands

Schleuniger ACO 08, Operating Manual

Search results

Summary of Contents for ACO 08

Reviews:

Related manuals for ACO 08

Brands by name

Popular brands