Scanjet SC 40RT Instruction Manual Download Page 41

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#SC 40RT 06 – 101027

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18. Spare Part Kit

Spare part kit SC 40RT

This spare part kit can also be ordered as Scanjet part no. S 40RT

Pos.

Part No.

Qty.

Description

Material

104441

Bolt

106104

Washer

120262

O-ring

Viton

104

104713

Bolt

109/129

106576

Splitpin

119

104758

Bolt

120

30270

Cofferdam Plug

Plastic

125

109285

O-ring

Viton

137

109263

O-ring

Viton

168

120246

O-ring

Viton

Summary of Contents for SC 40RT

Page 1: ...liga medgivande ndras kopieras anv ndas f r tillverkning eller delges annan person eller firma SS ISO 2768 m for machined parts 30 120 0 3 0 5 3 0 1 120 315 0 5 3 30 0 2 315 1000 0 8 P03 1 T rnedalsga...

Page 2: ...ts on page 28 Scanjet Marine AB T rnedalsgatan 1 P O Box 2 SE 275 21 Sj bo Sweden Telephone 46 416 513 100 Telefax 46 416 511 656 E mail spares scanjet se This manual is intended to assist in the hand...

Page 3: ...wn 15 7 5 Pickling Passivation Procedure 16 7 6 Calculation of Cleaning Time 17 7 7 Speed Adjustment 20 8 Maintenance 21 8 1 Preventive Maintenance 21 8 2 Service Kit 22 8 3 Service Interval 23 9 Remo...

Page 4: ...al has been prepared as a guide for persons who will be operating and maintaining the tank cleaning machine The key for long tank cleaning machine life will always be carefully planned maintenance the...

Page 5: ...media As an extra precaution the cleaning media could be made conductive The machine should be installed in accordance with national regulations for safety and other relevant regulations and standards...

Page 6: ...er four cycles the pattern will be completed as per fig 2 After this the pattern will be repeated A full pattern is created when the main body has rotated 47 turns With a rotation speed of 2 rpm will...

Page 7: ...housing and mainpipe AISI 316L SS2348 WST 1 4404 Other parts Makers standard Service space Min 350 mm radius from centre of deck flange for handling and service Rotation speed 1 2 rpm might differ wi...

Page 8: ...272 7 L Machine Length 20 xxx 182 56 130 150 Min opening 2 nozzles 380 Optional 2 Ball Valve Max rotation 400 Nozzles 2 x 6 11 mm Max rotation 492 NozzlS 2 x 12 16 mm 240 Min opening 4 nozzles Max ro...

Page 9: ...23x8 192 Inlet flange Flange type Inlet housing no A2 B2 C2 2 Valve flange 30111 00 PN16 DN40 30111 01 150 110 18x4 PN16 DN50 30111 02 165 125 18x4 JIS 10 16K 40A 30111 05 140 105 19x4 JIS 10K 50A 301...

Page 10: ...jet length available upon request Supply pressure MPa Bar 0 6 6 0 8 8 1 0 10 1 2 12 Nozzle size Flow m h Jet length m Flow m h Jet length m Flow m h Jet length m Flow m h Jet length m 2 x 6mm 7 7 8 5...

Page 11: ...achieve the performance indicated in the curves pressure drop in supply lines must be taken into consideration 6 7 8 9 10 11 12 0 5 10 15 20 25 30 35 40 45 50 55 2 x 6 mm 2 x 7 mm 2 x 8 mm 2 x 10 mm 2...

Page 12: ...g passivation read chapter 7 5 Pickling Passivation Procedure on page 16 After Use Cleaning Depending on the type of cleaning that is being performed and the type of cleaning solution used a procedure...

Page 13: ...f the machine is started to fast the magnetic coupling will release and the valve must be completely closed prior to restart B A Designer Date Date Drawer Surface treatment Weight Note Dimension Mater...

Page 14: ...Designer Date Date Drawer Surface treatment Weight Note Dimension Material General Tolerances Tolerance ISO 2768 m Gen surface N9 This document is our property and shall not without our permission in...

Page 15: ...n writing be altered copied used for manu facturing or communicated to any person or company Drawing no Ritningsnr Format SC40RT A4 Scale SC40RT 1 5 SC40RT Denna handling r v r egendom och f r ej utan...

Page 16: ...ter to make sure no residues are left in the machine Drain the drive unit if fluid comes out open the drive unit and inspect Once again check the cofferdam and put back the red plug Failure to comply...

Page 17: ...r of rotation for one cycle 47 4 11 75 turns Cleaning time D minutes Cleaning time D 11 75 A Example 1 The machine rotates with 2 0 turns per minute measured with a wrist watch when looking at the mac...

Page 18: ...lations The time T the machine must be in operation is then calculated as T Rx60 Q min Example 2 Prewash rules gives that 6 m of cleaning media should be used We have a tank with two 2 machines each w...

Page 19: ...ge 19 of 44 Cleaning Time Cleaning time for different number of cycles depending on the rotation speed of the tank cleaning machine 1 1 5 2 2 5 3 0 5 10 15 20 25 30 35 40 45 50 1 Cycle 2 Cycles 3 Cycl...

Page 20: ...usting screw D to get the desired speed by using a special short Allen key no 6 tool 12061 By lifting the adjusting screw D the speed will reduce and vice verse The fastest speed that is possible to g...

Page 21: ...age conditions However a cleaning machine which has a rough and dirty job to do will need more frequent attention than one working in ideal conditions It is recommended that the maintenance program is...

Page 22: ...e tank cleaning machines The components that may be subject to wear and need replacement have been included in service kits naturally optimized for each specific model and type of Scanjet tank cleanin...

Page 23: ...ned NOTE If removing drive unit make sure to protect the magnets from dirt steel chips etc and damages Check all seals gears bearings and ball bearings for wear if necessary replace B A Designer Date...

Page 24: ...change if necessary the turbine shaft pos 108 by removing drive unit and open cover to magnetic transmission Check the upper shaft pos 103 and turbine shaft pos 108 for wear Change if necessary Grease...

Page 25: ...Order the service kit KIT 40RT ODU for the drive unit and change all parts included in the kit Order the service kit KIT 40RT OGU 2 for the gun unit and change all parts included in the kit Order the...

Page 26: ...e hole in the top nut Use the groove to lock the stopscrew B into the top shaft Use Loctite on the stopscrew B 10 When changing pos 125 remove inlet house completely NOTE Watch hands and eyes when rem...

Page 27: ...if necessary see page 20 If the machine does not clean properly 1 Check that pressure and flow of supply line is correct 2 Check strainer at inlet and remove any dirt or debris that may be stacked 3...

Page 28: ...urier etc Equipment model SC 40RT length of machine and nozzle size Serial no Serial numbers of machines both drive unit and gun unit Spare Part List Pos Part no Qty Description Serial No Gun Unit Ser...

Page 29: ...1 5 6 7 8 2 3 9 11 6 10 7 8 19 18 20 21 42 43 22 24 12 13 25 14 15 16 17 26 30 31 32 33 34 35 44 45 27 36 37 38 39 40 41 28 29 46 47 2 Drawing no Ritningsnr Format Drivaggregat SC40RT SMST EXP A4 Sca...

Page 30: ...9 111 111a 111b 109 113 114 180 167 117 120 133 178 125 124 126 119 100 134 135 121 122 123 136 138 127 149 148 147 146 145 131 179 131 130 129 128 139 166 169 170 165 137 168 172 173 174 175 177 176...

Page 31: ...SC 40RT 06 101027 Page 31 of 44 14 Exploded Drawing View Valve and Connection List dated 2010 10 27 151 151 152 152 153 154 156 158 159 160 162 158b 159b160b 162b 163 161 161 157...

Page 32: ...6 1 Gear 5 30041 1 Gear Shaft 6 103614 3 Key 7 120341 3 Bearing 8 30027 3 Washer 9 30047 2 Gear 10 30042 1 Gear Shaft 11 30043 1 Gear Shaft 12 30244 1 Gear Shaft 13 103615 1 Key 14 30048 1 Gear 15 103...

Page 33: ...gnet Assembly 40 106104 1 Washer 41 105964 1 Locking Nut 42 30240 1 Coupling Shaft 43 109238 1 O ring 44 30245 1 Sealing Plug 45 109265 1 O ring 46 109042 1 O ring 47 109008 1 O ring 100 105104 1 Bolt...

Page 34: ...pe with Flange Acc to order 127 104430 2 Screw 128 802127 1 Bearing Lower 129 106576 1 Splitpin 130 70037 1 Thrust Bearing 131 70036 2 Teflon Bearing 133 30111 xx 1 Inlet Housing Acc to order 134 7006...

Page 35: ...70068 1 Strainer for 1 camlock 160 70098 1 Expansion Ring for 2 camlock 160b 41038 1 Expansion Ring for 1 camlock 161 104493 4 Bolt 162 120230 1 Complete Dust Cap for 2 camlock 162b 120355 1 Complete...

Page 36: ...8 1 Turbine Cone 28 136 20005 1 1 Adjusting Sleeve Assembly 143 802121 25 1 Nozzle Housing 2N 145 70011 2 Nut 146 50158 4 Flow Guide 147 50156 100 L 2 Nozzle Tube 148 105087 2 Bolt 149 50155 06 2 Nozz...

Page 37: ...Qty Description 110 20013 35 1 Turbine T1 35 111 30024 35 1 Turbine Cone 35 136 20005 1 1 Adjusting Sleeve Assembly 143 802121 25 1 Nozzle Housing 2N 145 70011 2 Nut 146 50158 4 Flow Guide 147 50156 1...

Page 38: ...de 147 50156 100 L 2 Nozzle Tube 148 105087 2 Bolt 149 50155 11 2 Nozzle 11 mm Nozzle size 2 x 12 16 mm Pos Part No Qty Description 109 106576 1 Splitpin 110 21013 38 1 Turbine T2 38 111a 30316 38 1 T...

Page 39: ...notice KIT 40RT OGU 2 Complete O ring kit for SC40RT Gun Unit Pos Part No Qty Description 100 105104 1 Bolt 104 104713 3 Bolt 117 109275 1 O ring 120 30270 1 Cofferdam Plug 125 109285 1 O ring 137 10...

Page 40: ...Pos Qty Part No Description 100 1 105104 Bolt 102 1 120295 Precision Ball 106 1 20017 Bearing 109 1 106576 Splitpin 114 1 802115 Washer 120 1 30270 Cofferdam Plug 128 1 802127 Bearing Lower 129 1 106...

Page 41: ...as Scanjet part no S 40RT Pos Part No Qty Description Material 19 104441 3 Bolt SS 20 106104 3 Washer SS 35 120262 2 O ring Viton 104 104713 3 Bolt SS 109 129 106576 2 Splitpin SS 119 104758 2 Bolt SS...

Page 42: ...4 Scale 20127 1 2 Indicator Denna handling r v r egendom och f r ej utan v rt skriftliga medgivande ndras kopieras anv ndas f r tillverkning eller delges annan person eller firma SS ISO 2768 m for mac...

Page 43: ...Service Card Model Number of Machine _____________ Serial No _______________ Nozzle Diameter _______________ mm Number of Nozzles ________ Date No of working hours Maintenance Actions Exchanged Parts...

Page 44: ...rn and efficient tank cleaning technology ensures that our clients will receive a Scanjet tank cleaning machine with maximum performance and quality to last for many years Our business mission is to c...

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