SBS MicroSMART Series Technical Handbook Download Page 1

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9911004rev27

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Date

2017-02-16

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SBS MicroSMART Battery Charger Technical Handbook

SBS MicroSMART

Battery charger

Technical handbook

English

Summary of Contents for MicroSMART Series

Page 1: ...Document 9911004rev27 Title Date 2017 02 16 Page 1 81 SBS MicroSMART Battery Charger Technical Handbook SBS MicroSMART Battery charger Technical handbook English...

Page 2: ...Document 9911004rev27 Title Date 2017 02 16 Page 2 81 SBS MicroSMART Battery Charger Technical Handbook This page is intentionally left blank...

Page 3: ...battery charger This document is intended for use as training and reference material by personnel with general knowledge about SBS battery chargers In this document charger menu items are written in I...

Page 4: ...Document 9911004rev27 Title Date 2017 02 16 Page 4 81 SBS MicroSMART Battery Charger Technical Handbook This page is intentionally left blank...

Page 5: ...etection 11 4 2 BMU communication 11 4 3 Automatic cable Ri calculation 12 5 Menu system 13 5 1 Structure 13 5 2 Access levels 13 5 3 Main screen 13 5 3 1 Battery status 14 5 3 2 Charging status 14 5...

Page 6: ...rk 49 9 6 Activate a BBC system 51 9 7 Calibrate the charger 52 9 8 Start with a new control board 54 9 9 Restore a forgotten PIN code 57 9 10 Store and restore default settings 57 9 11 Activate insta...

Page 7: ...duringcharging Red constant light An alarm is active Red fast flashing light Software malfunction Yellow constant light A battery is connected to the charger and a charge is in progress Yellow flashin...

Page 8: ...is activated the STOP button overrides the external control and stops the power module until the ESC button is pressed 3 3 F1 and F2 button The functionality of F1 and F2 buttons can be configured in...

Page 9: ...cut has been used Warning The synchronization between the PC software SBS MicroSMART Service tool and the charger will be lost All data stored in the SBS MicroSMART Service tool that is related to the...

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Page 11: ...to Source BMU it tries with a second method alternating current levels 3 current levels 4seconds each are set by the charger which thereafter sends a broadcast message with information about the level...

Page 12: ...istance in the charger cables causes the voltage between battery and charger to differ depending on actual charging current If the automatic cable Ri calculation is activated the charger will once eve...

Page 13: ...u system informs the user when a pin code is needed and which access level that is required The pin codes for access level two and three can be changed by using the PC software SBS MicroSMART Service...

Page 14: ...wn when a battery is connected to the charger Charging status shows information about the ongoing battery charge Start date Date when the battery was connected to the charger Start time Time when the...

Page 15: ...ry is disconnected and reconnectedagain Source The source of the charging parameters The possible values are User def BMU Dual Multi A detailed description of Source is found in Service Charging param...

Page 16: ...figured AC current limit PacLimit Configured AC power currentlimit PmaxEngine Power limit defined in powerunit 5 4 Statistics In the statistics menu cycle logs and charger operation information can be...

Page 17: ...firmware Main FW ver Version of the main microprocessor firmware Radio FW type Part number of the radio microprocessor firmware Radio FW ver Version of the radio microprocessor firmware 5 5 2 Charging...

Page 18: ...termined two conditions must be fulfilled First of all the voltage must be stable delta voltage must be below 10mV cell minute Secondly the measured battery voltage must be within 1 9VPC and 2 3VPC of...

Page 19: ...MicroSMART 80 100 5 m SBS MicroSMART 80 120 4 m SBS MicroSMART 80 160 2 m Base load Base load being present in the charging circuit during charging 0 65535 mA Battery temp Fixed battery temperature t...

Page 20: ...d weekday and time The Extra charge function has the same effect as if the battery was manually disconnected and reconnected again Status Indicates if the ongoing charging cycle is trigged by the Extr...

Page 21: ...time The decision criteria for the best battery are longest time in best charging stage In this way the batteries are being used more evenly which causes reduced temperatures and longer rest periods...

Page 22: ...B2 will have spent more time in a better charging stage than the empty battery and will now be the BBC for that group of batteries Remember that the decision criteria for which is the best battery amo...

Page 23: ...not activated Alarm The remote output is activated when an alarm occurs i e when the red indicator on the charger is activated Phase The remote outputisactivated when the configuredchargingphase is e...

Page 24: ...s on J8 are mounted as then the input is activated when IN2 on the multi I O board is connectedto battery minus If jumpers on J8 are mounted as then the input is activated when IN2 on the multi I O bo...

Page 25: ...3 are connected when the output is not activated and RE3x and RE3 are connected when the output is activated Available selections for this output are according to Remote output RE4A This output is con...

Page 26: ...button is activated with one push and deactivated with a second push When activated the button lights up yellow The F1 and F2 have the following selections Disabled No function connected to the butto...

Page 27: ...SBS MicroSMART Service tool 5 5 12 Radio In the Radio menu the radio function can be configured The menu changes appearance depending on whether the charger is connected to a radio network or not If...

Page 28: ...ttings Status Determines if the charger is connected to a radio network The charger is not accessible through radio until the status says Connected Network settings Defines the parameters when startin...

Page 29: ...means that the settings configured in the menu is used to start a new network Auto means that an available channel and PAN ID is selected automatically Default means that the charger is always connec...

Page 30: ...C wants to communicate with each other via a radio network One of the nodes has to start the network Let s assume node A starts the network Node B can now join the network if A allows it Join enable...

Page 31: ...er On the I O board a CAN termination 120 can be turned on or off with a jumper The CAN pins are galvanic isolated from battery and mains with configuration according to appendix 1 The CAN functionali...

Page 32: ...r status via CAN bus is needed It is also possible to restrict charging via a CAN SDO message This requires that I O control Remote input function is set to Start Stop For detailed description see CAN...

Page 33: ...5 15 Factory settings Power unit See appendix 5 for available power units The power unit number determines scaling factors error detection power curve etc and it is therefore very important to have th...

Page 34: ...limited by the power unit settings and the maximum allowed mains AC power and AC current Please note that limits on time or charged capacity in charging cycles is changed In parallel control this set...

Page 35: ...period The Instant log Period can be set between 0 and 65535 seconds If set to 0 the logging is turned off If Period is set to a value greater than 0 and then set to 0 the logs are not cleared but log...

Page 36: ...time 5 7 Language The Language menu is always in English no matter the menu language set The Language selection affects the menu languages and in some cases the charger functionality When language set...

Page 37: ...p 3 mVPC neutral 30 C I temp comp 45 60 C 2 h charging min time It s recommended to activate Equalize once per week when using 3 20 09 4 4 CFLA 01 Free ventilated lead acid I1 16 3 C5 U1 2 4 VPC I2 4...

Page 38: ...ion curve For detailed information contact Enersys ref CDC Evo 05 21 21 10 16 As 16 10 05 with U3 2 8 VPC 22 22 10 99 As 2 10 04 but with 15 additional charge 23 23 OP25 02 As 4 CFLA 01 with I1 25 C5...

Page 39: ...h Equalize 5 C5 2 8 VPC 2 h 10 min water 1 h Manual equalize if activated after automatic 5 C5 2 8 VPC 10min U temp comp 3 mVPC neutral 30 C I temp comp 45 60 C 1h15min charging min time 43 43 OPXX 01...

Page 40: ...battery charging error Check battery Check charging curve specification for error details 9 Low air pump pressure The monitored air pump pressure is below 3 kPa Check air pump installation for leaks 1...

Page 41: ...code 20 31 Slave High charger temp power unit shut off Alarm from CAN bus Slave Check slave according to code 21 32 CAN Slave timeout Alarm from CAN bus Slave Measured voltage between chargers in a Pa...

Page 42: ...911004rev27 Title Date 2017 02 16 Page 42 81 SBS MicroSMART Battery Charger Technical Handbook 8 Appendix 1 I O board connections For multi I O board connections please refer to text printed on the bo...

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Page 44: ...r on Service by using the up or down arrow PressOK 3 The Service menu is now shown 4 Done 9 2 Edit parameters To edit parameters that require an access level the PIN code need to be entered See also A...

Page 45: ...2 PIN code using arrow up down left and right Press OK when all the four digits of the PIN code are entered Note that your level 2 PIN code will work both when level 1 and level 2 access is required...

Page 46: ...While in the service menu put the marker on Date and time and press OK The following menu will be shown There are three different formats for how the time and date should be entered See 5 5 10 Date a...

Page 47: ...d to be entered to gain access to all network configurations Here is a step by step tutorial on how to start and configure a radionetwork 1 Go to the service menu according to the tutorial Enter the s...

Page 48: ...uto or User def User def allows the user to manually select which channel and PAN ID the network should have With settings set to Auto this is selected automatically Note that it is impossible to star...

Page 49: ...isactive 12 Done 9 5 Connect to an existing network 1 In order to be able to find and connect to an existing network a device that is already connected to the network has to be set to Join enable To...

Page 50: ...Change Function to Enabled by marking the field Function press OK and change the option by using the up or down arrow Press OK to confirm 7 If the network settings are set to User def you will only s...

Page 51: ...trate the battery park which type of chargers should be included in which group and what numbers the different groups should be assigned In order for the BBC system to work satisfactory all chargers o...

Page 52: ...down arrow Press OK to confirm your choice The following menu is nowshown 8 Choose which Group ID number the charger should have by marking the field Group ID press OK and switch number by using arrow...

Page 53: ...and right Press OK when all four digits areentered 5 The original Calibration menu is now shownagain 6 Put the marker on U measured and press OK The following menu is nowshown 7 You should now be abl...

Page 54: ...ll parameters and options are set to default values 1 To avoid usage with settings which are not intended for the present charger and battery it is recommended to first completely erase the flash memo...

Page 55: ...hile in the service menu put the marker on Charging param and press OK The following menu is nowshown Here it is possible to change options regarding how the charge should be carried out See 5 5 2 Cha...

Page 56: ...e information see the tutorials Start a new radio network and Connect to an existing radio network When entering the network settings menu the following menu is shown To change any of the parameters f...

Page 57: ...trol board This will reset the PIN codes according to the factorysettings 9 10 Store and restore default settings If some settings in the charger are frequently used it can be advantageous to store th...

Page 58: ...and select the sample interval on the charger 1 While in the service menu put the marker on Advanced and press OK The following menu is shown 2 Put the marker on Instant log and press OK The followin...

Page 59: ...day when the fees for electricity are especially high For more information see 5 5 3 Time restrictions This is a tutorial for how to activate time restricted charge 1 While in the service menu select...

Page 60: ...n Saturday between 13 00 and 16 00 Note that it is possible to have a maximum of 3 time intervals per day when charging will beforbidden 5 Press ESC until the main menu is shown 6 Below is a picture o...

Page 61: ...ight arrows to choose the desired value and confirm with OK when ready Note that in this example an extra charge will take place on Sunday19 00 4 Press ESC until the main menu is shown 9 14 Activate a...

Page 62: ...OK when ready Note that in this example equalize charge will be executed every third cycle because the value on Interval is set to 2 In this menu it is also possible to see how many charging cycles r...

Page 63: ...ut See 5 5 7 I O control for more information The remote input is activated when connected to the battery minus i e when the charger is connected with the connector to the battery See the pictures bel...

Page 64: ...The following menu is shown 2 Select Remote input and press OK 3 Put the marker on the field Function and press OK If necessary enter the level 1 pin code and select Start Stop See the tutorial Edit...

Page 65: ...l the other chargers slaves in the cluster How the charging process will be carried out will be determined entirely by the master and the slaves will comply with the charging parameters set by the mas...

Page 66: ...uld be a part of the cluster by making sure the charger is marked with an X in the column Ctrl In the column S N the serial numbers of the present chargers are viewed Note that also the charger which...

Page 67: ...The BMU has to be mounted on the battery and correctly configured The charging parameters in the BMU are editable via the SBS MicroSMART service tool See SBS MicroSMART Applications User manual for mo...

Page 68: ...oSMART Battery Charger Technical Handbook 4 The BMU will now control the charging process and charge the battery according to the parameters in the BMU The charging parameters for the BMU can be edite...

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Page 70: ...Document 9911004rev27 Title Date 2017 02 16 Page 70 81 SBS MicroSMART Battery Charger Technical Handbook 10 Appendix 3 Menu structure...

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Page 72: ...ring unit In the charger this is displayed as Source Charge start time The date and time when the charge cycle was started i e battery connected Charger local time Charge end time The date and time wh...

Page 73: ...onal charge True indicates that the Additional charge phase has been entered False indicates that the Additional charge phase has not been entered Charge ready True indicates that the charging was com...

Page 74: ...d time Alarms Blank if no alarms present during charge cycle Text according to alarm description in charger Event index start Index of the Event log at start of charging Event index end Index of the E...

Page 75: ...f a Cable Ri is defined this voltage will be measured charging voltage Cable Ri measured battery charging current DC Current A Actual battery charging current If a Base load is configured this chargin...

Page 76: ...urce of the charging parameters The possible values are User def user defined parameters in the service menu BM parameters have been uploaded from the battery monitoring unit In the charger this is di...

Page 77: ...lave High trafo temperature Bit15 Slave CAN timeout Charging status Bit coded charging status Bit0 Mains connected Bit1 Battery connected Bit2 BM connected Bit3 Main charging Bit4 Additional charging...

Page 78: ...re Battery ID Identifier of the battery connected to the charger Only relevant if Charging mode set to BMU 11 5 Momentary log The momentary log is not stored in the charger but can be read out momenta...

Page 79: ...8 24 300 21 60 24 340 17 24 400 23 36 80 11 36 105 112 109 109 108 36 150 16 41 36 170 33 24 36 220 58 27 49 36 300 61 36 340 55 25 36 420 59 46 52 48 60 13 48 80 113 105 105 110 48 100 8 42 48 130 34...

Page 80: ...ART 48 260 23 SBS MicroSMART 24 400 24 SBS MicroSMART 36 170 480 V 25 SBS MicroSMART 36 340 480 V 26 SBS MicroSMART 80 80 480 V 27 SBS MicroSMART 36 220 480 V 28 SBS MicroSMART 24 200 400 V 29 SBS Mic...

Page 81: ...300 440 V 62 SBS MicroSMART 48 260 440V 63 SBS MicroSMART 80 100 440 V 64 SBS MicroSMART 80 160 440V 65 SBS MicroSMART 48 165 440 V 100 GTM Access 48 160 Not available 101 GTM Access 48 320 Not avail...

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