SawStop RT-BT Owner'S Manual Download Page 1

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OWNER’S MANUAL

27” ROUTER TABLE ASSEMBLIES

MODEL RT-TGP/RT-BT

Summary of Contents for RT-BT

Page 1: ...OWNER S MANUAL 27 ROUTER TABLE ASSEMBLIES MODEL RT TGP RT BT...

Page 2: ...Collection Box for Router Lift are also shown with the Benchtop Router Table Assembly and TGP2 In Line Router Table Assembly configurations The Four Post Router Lift with Lock and Downdraft Dust Colle...

Page 3: ...mbly and TGP2 In Line Router Table Assembly for the Professional Cabinet Saw PCS or Contractor Saw CNS and how to operate and maintain them Please read the manual carefully The manual also includes ou...

Page 4: ...HOW TO GET HELP Missing Parts Have Questions Our technical support team is standing by M F 6 30am 5pm PST to help with whatever you need 503 582 9934 Give us a call at SERVICE SAWSTOP COM Email us at...

Page 5: ...ght Between PCS 36 Rails Installing In Line Right Between PCS 52 Rails Assembling the Fence Reference Warranty Safety Warnings Exploded View 1 Cast Iron Router Table RT C27 Parts List 1 Cast Iron Rout...

Page 6: ...lot at top 3 8 at bottom Rear T Slot to Arbor Center 5 Width of Rear T Slot 1 at top at bottom 27 Fence Assembly Length 30 Height 3 Depth 4 Benchtop Stand Stand Height Without Table 14 Stand Footprint...

Page 7: ...SawStop table saw in any of four different configurations depending on your needs The 27 Fence Assembly for Router Tables is compatible with all four configurations This configuration maximizes the p...

Page 8: ...the blade and includes 27 x 16 Cast Iron Router Table RT C27 Support Legs RT ST2 Power Switch RT PSW Professional Cabinet Saw PCS Contractor Saw CNS The 27 x 16 Cast Iron Router Table is only compati...

Page 9: ...o fill the gap between the right cast iron wing and the router table Shown 27 x 16 Cast Iron Router Table RT C27 Support Legs RT ST2 Power Switch RT PSW 36 Extension Table TGP2 T36A sold separately Th...

Page 10: ...EEN PRE INSTALLED FOR SHIPPING PURPOSES 27 x 16 Cast Iron Router Table 27 x 16 Cast Iron Router Table 1 M6 x 1 0 Hex Nut 10 M6 x 1 0 x 40 Flat Head Phillips Screw 10 A B C Please unpack the parts care...

Page 11: ...Nut 38 M6 x 16 x 2 Washer 42 Support Foot 4 M6 x 1 0 x 20 Pan Head Phillips Screw 4 M6 x 1 0 x 15 Carriage Head Bolt 34 M4 x 0 7 x 20 Pan Head Phillips Screw 2 M4 x 0 7 Hex Nut 2 Handle Mounting Brac...

Page 12: ...A B C Support Legs for In Line Router Tables Support Leg 2 M8 x 1 25 Hex Nut 2 Foot 2 A B C You will also need the following tools to complete the Support Legs assembly 13mm Wrench See Exploded View...

Page 13: ...12 x 1 Washer 2 M5 x 0 8 x 8 Pan Head Phillips Screw 1 Wing Mounting Hardware Pack 1 M8 x 1 25 x 45 Hex Head Bolt 4 M8 x 19 x 2 Washer 8 M8 Lock Washer 4 M8 x 1 25 x 12 Hex Nut 4 Rail Mounting Hardwar...

Page 14: ...x 35 T Bolt 8 2 1 2 Dust Port 1 1 4 20 x 3 4 Pan Head Phillips Screw 2 1 4 20 Square Nut 2 Face Plate Space Bar 2 Router Fence Face Plate 2 Router Fence Guard 1 Router Fence Guard Spacer 2 A B C D E F...

Page 15: ...7 x 16 Cast Iron Router Table See page 49 Exploded View 2 Benchtop Stand for Router Table See page 51 Exploded View 3 Support Legs for In Line Router Tables See page 53 Exploded View 4 32 Power Switch...

Page 16: ...alfway onto ten flat head Phillips screws 1 3 Place the router table 1 1 upside down on a flat surface and thread the flat head Phillips screws 1 3 into the threaded holes around the insert opening in...

Page 17: ...other body parts under the mobile base WARNING 5 If you plan on installing the router table in line on your SawStop Professional Cabinet Saw and you have the ICS Mobile Base with PCS Conversion Kit a...

Page 18: ...TOP OR TABLE SINCE IT COULD FALL AND CAUSE SERIOUS DAMAGE AND OR PERSONAL INJURY THE BENCHTOP STAND CAN BE USED IN TWO DIFFERENT WAYS 1 THE RUBBER SUPPORT FEET INCLUDED CAN BE INSTALLED AT THE BASE OF...

Page 19: ...ackets E and tool storage plate D on a flat surface such as a floor or table All of the brackets and panels will be attached to the outside of the stand legs and all the folded sections will extend in...

Page 20: ...you are planning on installing the Downdraft Dust Collection Box wait to install the rear panel B until after you have installed the Downdraft Dust Collection Box Attach one of the upper side brackets...

Page 21: ...leg H using another carriage head bolt M washer J and hex nut I The shaft of the elevation handle for your router lift can be inserted through the holes in the tool storage plate in order to store the...

Page 22: ...gn with two exposed mounting holes on the right edge of the stand leg Insert each pan head Phillips screw S through a washer T and thread each into one of the exposed mounting holes in the stand leg a...

Page 23: ...ble and align the four threaded stand mounting holes in the underside of the table with the threaded hole at each end of the assembled table Make sure that the front of the table the side with the mit...

Page 24: ...his process with another hex nut foot and support leg The hardware for step 1 can be found in the box for the Support Legs for In Line Router Tables RT ST2 i If you are planning on installing your rou...

Page 25: ...e power switch Insert a hex head bolt 4 2 through a washer 4 3 then through one of the exposed mounting holes in the bracket 4 1 and support leg 3 1 through another washer 4 3 and then through a lock...

Page 26: ...ighten the lock nuts on the bolts Next mount the handle mounting bracket 4 11 to the front of the leg mounting bracket without the power switch 4 7 Align the square hole in the handle mounting bracket...

Page 27: ...erside of your router table Place your table upside down on a flat surface Find the two sets of threaded holes near the front of the table The leg mounting brackets can each be installed on either the...

Page 28: ...essional Series II TGP2 rails and cast iron wings See page 2 4 for details regarding the configurations and the figures on page 27 for the correct rail requirements For mounting in line left of the le...

Page 29: ...h x2 THIS PROCEDURE REQUIRES TWO PEOPLE THE CAST IRON TABLE IS HEAVY AND CAN CAUSE SERIOUS PERSONAL INJURY OR DAMAGE IF DROPPED The figures show a Professional Cabinet Saw but the procedure is the sam...

Page 30: ...ex nut 4 16 Only finger tighten the nut at this time Repeat this process for the remaining three holes in the extension wing and router table Lay a straight edge across the front of the extension wing...

Page 31: ...until they contact the ground and keep the router table level Then use a 13mm wrench to tighten the hex nuts 3 2 up against the bottoms of the support legs Congratulations You have completed the In Li...

Page 32: ...pproved installation requires using SawStop manufactured RT rails No cut templates for rail modification are available from SawStop 36 TGP2 Rails Part Number TGP2 R36A NOT COMPATIBLE 36 TGP2 Rails Par...

Page 33: ...saw See your table saw fence manual for further information Copies of your manuals can be downloaded at www sawstop com SawStop recommends removing the main tube and loosening the hardware securing y...

Page 34: ...6 eight washers 6 3 four lock washers 6 4 and four hex nuts 6 5 Insert the four hex head bolts through four washers then through the intermediate cast iron wing and extension wing Then install four wa...

Page 35: ...ing Use a 5mm hex wrench and a 13mm wrench to tighten the socket head screw and hex nut at the front edge of the intermediate cast iron wing Repeat the process at the rear of the extension wing then r...

Page 36: ...unting Hardware bag 4 21 from your Power Switch RT PSW box Insert four hex head bolts 4 13 through four washers 4 14 then through the intermediate cast iron wing and router table Secure the bolts with...

Page 37: ...of the router table relative to the intermediate cast iron wing To do this you can push down or pull up on the cast iron table and then tighten the nuts to hold it in place Make sure the router table...

Page 38: ...cast iron table level Then use a 13mm wrench to tighten the hex nuts 3 2 up against the bottoms of the support legs See your table saw fence manual for instructions on how to re tighten the hardware s...

Page 39: ...he next page In Line Right Between PCS 52 Rails Requires Wing Mounting Hardware Bag for Power Switch for In Line Router Tables Rail Mounting Hardware Bag from Power Switch for In Line Router Tables As...

Page 40: ...e hole in the rear rail closest to the saw Place an M8 washer M8 lock washer and an M8 hex nut on the threaded end of each bolt keeping them loose Use a level or straight edge to make sure the extensi...

Page 41: ...the router table and extension table are flush There are two sets of holes in the edge of your router table Mark the 36 extension table in the center of each of the three lower holes in the router tab...

Page 42: ...to the 36 extension table Insert three hex head bolts 4 13 through three washers 4 14 then through the router table and 36 extension table Secure the bolts with three more washers 4 14 three lock wash...

Page 43: ...36 extension table is flush with the top of the router table and then use two 13mm wrenches to tighten the bolt and hex nut closest to the front of the router table Repeat the process at the rear of t...

Page 44: ...5mm hex wrench and a 13mm wrench to tighten the hex nuts See your table saw fence manual for instructions on how to re tighten the hardware securing your rear rail to your table saw and how to reinsta...

Page 45: ...rew in the hole on the other side of the dust port Slide the two square nuts into the lower T slot on the back of the router table fence 5 1 until the dust port is aligned with the large opening in th...

Page 46: ...onto the end of the T bolt and then thread a fence face plate lock knob 5 6 onto the T bolt until the end of the T bolt is flush with the outer edge of the lock knob Repeat this process for the remai...

Page 47: ...e part of the spacer adjacent the head of the T bolt and the rounded part of the spacer facing away from the head of the T bolt Repeat this process with another T bolt and another router fence guard s...

Page 48: ...knob nut 5 4 partway onto the end of the fence lock knob Repeat this process with another fence lock knob 5 2 washer 5 3 and lock knob nut 5 4 Slide the lock knob nuts into the round ends of the elon...

Page 49: ...o fence face plate space bars 5 13 are used to do this and they can be installed to offset the router fence face plates by either 0 7mm or 1 5mm It is important to install both fence face plate space...

Page 50: ...outer Table Assembly TGP2 In Line Router Table Assembly is located or has been used outside of the country where the authorized SawStop distributor from whom the Benchtop Router Table Assembly TGP2 In...

Page 51: ...fects or other reproductive harm In addition some types of dust created by sawing power sanding grinding drilling and other construction activities also contain chemicals known to cause cancer birth d...

Page 52: ...P2 In Line Router Table Assembly as specified in this manual Use only identical replacement parts when servicing the Benchtop Router Table Assembly TGP2 In Line Router Table Assembly 12 Turn the power...

Page 53: ...48 RT TGP RT BT OWNER S MANUAL This page is intentionally blank...

Page 54: ...49 RT TGP RT BT OWNER S MANUAL Exploded View 1 27 x 16 Cast Iron Router Table RT C27 RT C27 27 x 16 Cast Iron Table 27 Router Table Assemblies Owner s Manual 1 1 1 2 1 3 1 4...

Page 55: ...ter Table RT C27 No Description Part No Qty N A 27 Router Table Assembly RT C27 1 1 1 27 Router Table RT C27 001 1 1 2 M6 x 1 0 Hex Nut RT C27 002 10 1 3 M6 x 1 0 x 40 Flat Head Phillips Screw RT C27...

Page 56: ...d View 2 Benchtop Stand for Router Table RT STB RT STB Benchtop Stand 2 22 2 5 2 8 2 7 2 18 2 3 2 9 2 1 2 2 2 14 2 11 2 3 2 11 2 18 2 19 2 4 2 5 2 16 2 15 2 16 2 14 2 10 2 11 2 20 2 21 2 1 2 17 2 10 2...

Page 57: ...Cord RT STB 008 1 2 9 Stand Leg RT STB 009 4 2 10 M6 x 1 0 Hex Nut RT STB 010 38 2 11 M6 x 16 x 2 Washer RT STB 011 42 2 12 Support Foot RT STB 012 4 2 13 M6 x 1 0 x 20 Pan Head Phillips Screw RT STB...

Page 58: ...53 RT TGP RT BT OWNER S MANUAL Exploded View 3 Support Legs for In Line Router Tables RT ST2 Legs 3 1 3 2 3 3...

Page 59: ...UAL Parts List 3 Support Legs for In Line Router Tables RT ST2 No Description Part No Qty N A Support Legs for In Line Router Tables RT ST2 1 3 1 Support Leg RT ST2 001 2 3 2 M8 x 1 25 Hex Nut RT ST2...

Page 60: ...ower Switch for In line Router Tables RT PSW RT PSW Power Switch Wing Mounting Hardware Rail Mounting Hardware 4 2 4 3 4 7 4 5 4 6 4 3 4 3 4 4 4 4 4 5 4 6 4 8 4 9 4 10 4 11 4 1 4 3 4 2 4 20 4 19 4 18...

Page 61: ...ew RT PSW 008 1 4 9 M5 Lock Washer RT PSW 009 2 4 10 M5 x 12 x 1 Washer RT PSW 010 2 4 11 Handle Mounting Bracket RT PSW 011 1 4 12 M5 x 0 8 x 8 Pan Head Phillips Screw RT PSW 012 1 4 13 M8 x 1 25 x 4...

Page 62: ...P RT BT OWNER S MANUAL Exploded View 5 27 Fence Assembly for Router Tables RT F27 RT F72 27 Fence Assembly 5 13 5 14 5 6 5 7 5 15 5 16 5 8 5 17 5 8 5 14 5 4 5 5 5 1 5 3 5 2 5 6 5 7 5 10 5 11 5 12 5 3...

Page 63: ...ence Glide Pad RT F27 005 4 5 6 Fence Face Plate Lock Knob RT F27 006 8 5 7 M6 x 16 x 2 Washer RT F27 007 8 5 8 M6 x 1 0 x 35 T Bolt RT F27 008 8 5 9 27 Router Table Fence Ruler RT F27 009 1 5 10 2 1...

Page 64: ...59 RT TGP RT BT OWNER S MANUAL Exploded View 6 Intermediate Cast Iron Wing RT ICW 6 1 6 2 6 6 6 3 6 3 6 4 6 5 6 5 6 4 6 3 6 2...

Page 65: ...ty N A Intermediate Cast Iron Wing Assembly RT ICW 1 6 1 Intermediate Cast Iron Wing RT ICW 001 1 6 2 M8 x 1 25 x 25 Flat Head Socket Screw RT ICW 002 2 6 3 M8 x 20 x 2 Washer RT ICW 003 10 6 4 M8 Loc...

Page 66: ...VFS Holds your workpiece safely against the router fence for added stability Easy grip lock knobs Compatible with all SawStop Router Tables and Fences 9 Piece Brass Precision Template Guide Set RT TGS...

Page 67: ...r Router Fence RT FLS Designed to quickly give you accurate repeatable measurements Compatible with all SawStop Router Fences 4 Piece Phenolic Zero Clearance Insert Ring Set for Rout er Lift RT PZR Ul...

Page 68: ...January 2018 BPV01 M RTR 19 0001 00 SawStop LLC 11555 SW Myslony St Tualatin Oregon 97062 USA www sawstop com 503 570 3200 503 582 9934 503 570 3303 info sawstop com Main Phone Service Fax Email...

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