SASFORKS EXTREME AUTO PROCESSOR, Manual

Page: 15 / 63

SAS/op/proc/forks/op manuals/Ex/EXTREME MANUAL v16 .pub 3/24/2020
Page 15 © 2014-2020 S.A.S. of Luxemburg, LLC.
PREVENTIVE MAINTENANCE (PAGE 15)
SAS™ EXTREME™ TORQUE INTERVALS
S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA
Phone: 920-845-2307
•
1-877-SAS-FORK
•
Fax: 920-845-2309
•
Web: www.sasforks.com
Set attachments on ground, turn off excavator, depressurize hydraulic supply to attachments, stay clear of pinch points during
greasing. Safe & proper daily maintenance will help ensure long term performance and prevent failures. Failure to follow pre-
ventive maintenance guidelines can result in equipment failure resulting in injury or property damage.
Visual Inspections:
Frequency daily pre-operation inspection (or every 10 operating hours)
Re-Torque interval chart:
After first 50 hours of operation & every 250 hours thereafter.
Replace Loose Bolt & Bolt on each side:
During daily pre-operation inspection if any bolt
(specifically Ref. C, D, E, F, G) are found to be more than 80% out of stated tightening torque or require
more than 1/4 of turn to obtain required re-torque, install new bolt & adjacent bolts and set torque.
Ref. Thread
Location #
Bolts
Torque
Spec
Wrench
Size
10 50 Every
250
12000
replace
bolts
A Metric Hoses to stick 4 70-78 ft-lb 1 - 3/8”
B Pins 2 Per OEM
C SAE Stick mount to stick
adaptor
(Prior to s/n: F5909)
18 500 ft-lb 1 - 1/2”
D Metric Stick adaptor to
rotator (v4 & v5)
12 580 ft-lb Metric
36 mm
E SAE Rotator lower
mount
30 160 ft-lb 15/16”
F SAE Lower adaptor to
clamp body
(v4 only)
36 160 ft-lb 15/16”
G Cylinder hoses 4
fitgs
50 ft-lb 30mm:
1-3/16”
H SAE Cylinder service
cover
4 &
4
Hand tighten 9/16”
I SAE Bolts, clip & pin
(head)
5 Hand tighten 15/16”
J SAE Claw tips bolts 10 160 ft-lb 3/8” HEX
& 15/16
Socket
K SAE Hold down bolts &
pins
4 Hand tighten 9/16”
Hour Interval
Prior to s/n:F5908 Bolts hidden location under stick mount. Remove stick mount to inspect annually.
s/n F5909 & higher Bolts are open and visible on top of stick mount.
A
B
C
D
C
E
F
G
Replace all bolts every 12,000 hours:
Specifically Ref. C, D, E, F
Apply Blue Loctite 243 to bolts Ref. C, D, E, F when replacing.
Adaptor plate not used s/n F5909 & higher.