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SASFORKS EXTREME AUTO PROCESSOR, Manual

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Technical data

XR 600

XR 600C

XR 600

XR 600C

ØA

384

384

ØK

565

565

B

M24

M24

L

231

231

C

53

53

M°

30

30

ØD

260

260

N°

23

23

ØE

300

300

ØO

22

22

ØF

575

575

P

12

12

G

103

103

Q

M12

M12

ØH

17.5

17.5

R°

72

72

ØI

535

535

ØS

140

140

J°

12

12

T

33

33

U°

37

37

ØY

22

22

AB

150

150

AC

460

460

(mm)

28

© Indexator Rotator Systems AB

2300028

2020-02-24

Summary of Contents for EXTREME AUTO PROCESSOR

Page 1: ...E MANUAL v16 pub 3 24 2020 Page 2014 2020 S A S of Luxemburg LLC EXTREME Auto Processor Excavator Attachment Manual v16 USA Patents D672 369 D704 752 D740 861 9 211 832 D747 170 8 414 704 D779 564 D77...

Page 2: ...esentative or SAS will improve accuracy and level of service SAS EXTREME Head Assembly Model _________ Serial Number _________ SAS EXTREME Hold Down Arm Assembly Model ______________ SAS EXTREME Hold...

Page 3: ...age 29 Stick mount EX25 EX30 EX35 F5692 higher Page 24 Rotator EX25 F5692 UP EX30 F5902 UP EX35 F5764 UP Page 25 26 Wire Stripper Page 27 Limited warranty Page 30 CE Declaration of Conformity Page 31...

Page 4: ...d result in serious injury or death The Caution Symbol indicates a hazardous situation that if not avoided could result in minor injury or potential property damage The Notice Symbol indicates worst c...

Page 5: ...sufficient distance away from flammable or explosive gas es liquids or substances to avoid risk of ignition Operating in an explosive environ ment may cause an explosion and fire resulting in injury...

Page 6: ...Processor should only be used in areas that are equipped with proper fluid containment measures to ensure capture and containment of residual fluids in accordance with any and all environmental regul...

Page 7: ...re to release energy or disable hy draulic energy can result in serious injury or death High pressure fluids can also dis charge at great velocity and cause injection into skin Wear safety glasses and...

Page 8: ...CT ID PLATE 1 ID PLATE CE EX V5 LABEL 2 KEEP BACK 15 METERS 50 FT 2 W LAB STAYBACK50FT LABEL 3 KEEP AWAY MOVING PARTS 1 W LAB WARNING PINCH LABEL 4 READ EQUIPMENT MANUALS 1 W LAB READ 504060 LABEL 5 H...

Page 9: ...ure and flow test Have pressure results available Set pressures Grapple Not to exceed 130 L m 35 gpm 31 MPa 350 Bar 4 500 psi Rotator Not to exceed 40 L m 10 gpm 25 MPa 250 Bar 3 600 psi Inspect pins...

Page 10: ...ENT POTENTIAL X FRAME REINFORCEMENTS TO CONSIDER Excavator OEM x frame brackets which mount OEM dozer blade may not provide sufficient distribution of loads from SAS Extreme Hold Down Arm attachment m...

Page 11: ...s then turn back to achieve smooth motion b Test rotational clearance with HDA raised incrementally high er Stay clear of pinch points overhead electrical wires and other structures slowly and cautiou...

Page 12: ...0000 K 3 Flat Washer cylinder base pin 2 WASHER F 0 625 GR8 L Pin hold down to hinge lower pivot 2 1315TILT 3454 ASY L 1 Bolt lower pivot pin 2 WBOLT 0 625X1 50 GR8 L 2 Pin lock spacer lower pivot pi...

Page 13: ...l collector This enables the 2nd position of the Valve to function when the high speed function is actuated in the cab of the excavator With pilot line pressurized ports C D are now live will be route...

Page 14: ...head Assembly mount Insert secure pin B in head assembly 5 Connect hydraulic hoses Hose specification 34 Mpa 344 Bar 5 000 psi Min dia 19 mm 3 4 SAS has no responsibility as to performance of excavato...

Page 15: ...ound to be more than 80 out of stated tightening torque or require more than 1 4 of turn to obtain required re torque install new bolt adjacent bolts and set torque Ref Thread Location Bolts Torque Sp...

Page 16: ...turn off machine avoid pinch points Bolt C Clip Pin JAWS WIRE STRIPPER HOLD DOWN ARM PATENTED Bolt Pin Bolt C Clip Pin Bolt C Clip Pin Bolt s Pin Bolt s Pin Bolt s Pin Bolt s Pin Bolt Pin Brand Pin G...

Page 17: ...for cracks Check for leaks or damage on hoses Clamp body Check for damaged pins pin retention hardware or misaligned pins Check clamp body for cracks Claws tips Check claws for cracks Check claw tip...

Page 18: ...ure resulting in injury or property damage JAWS JAW TIPS WIRE STRIPPER HOLD DOWN ARM PATENTED Grease Bolt s Pin Bolt s Pin Bolt s Pin Bolt s Pin Bolt C Clip Pin Bolt Pin Bolt C Clip Pin Bolt Pin All F...

Page 19: ...eration Ground or working surface stability More unsafe soft unpredictable or variable surface compaction vs More safe solid surface Positioning of excavator on such working surface More unsafe angled...

Page 20: ...SAS op proc forks op manuals Ex EXTREME MANUAL v16 pub 3 24 2020 Page 20 2014 2020 S A S of Luxemburg LLC Establishing Load Ratings DETERMINING LIFT CAPACITY PAGE 20 SAS EXTREME AUTO PROCESSOR...

Page 21: ...down arm firmly against ground or on car Wear seat belt Risk of claw contact with cab damage and or injury to op erator if operator curls boom stick and jaws in Do not fully curl boom stick jaws in A...

Page 22: ...of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 845 2309 Web www sasforks com Pinch points will cause serve injury Stay clear of pi...

Page 23: ...3 GREASE ZERK INSIDE BOTH ENDS OF PIN 0 3 1 2 WGREASE ZERK 1 4 28 O 3 4 REPLACEABLE CLAW TIP WITH 2 RIDGES 1 EP EXC CLAW TIP 2 V3 P 3 CLAW ASSEMBLY W TIP FASTENED W 3 PINS R 3 1 P 3 1 P 3 2 1 EP EX25...

Page 24: ...LOCTITE 243 580 FT LBS U ROTATOR XR600 1 HR ROTAR N XR600 EX25 v4 v5 F5692 up EX30 F5902 up EX35 v3 F5764 up U 1 BOLTS ROTATOR TO LOWER MOUNT 5 8 11 X 5 GR8 30 WBOLT 0 625x5 00 GR8 RE TORQUE PAGE REF...

Page 25: ...Luxemburg LLC ROTATOR XR600 PARTS PAGE 25 SAS EXTREME AUTO PROCESSOR EX 25 F5692 UP EX 30 F5902 UP EX 35 v3 F5764 UP S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA P...

Page 26: ...ansmission 1 Special Order 11 HR N 8100213R Lower link 1 Special Order 12 HR N 8100093 Bottom plate 1 Special Order 13 HR N 8100167R Slewing bearing 1 Incl pos 26 31 Special Order 14 HR N 8000337 Vane...

Page 27: ...IRE STRIPPER DESCRIPTION PART NUMBER A WIRE STRIPPER EP EXC WIRE STRIP 1 B FASTENERS BOLTS Qty 4 WBOLT 0 750X3 00 GR8 NUTS Qty 4 WNUT 0 750 10 GR8 NY S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO...

Page 28: ...OTH ENDS OF PIN 0 3 1 2 WGREASE ZERK 1 4 28 O 4 REPLACEABLE CLAW TIP WITH 2 RIDGES 1 EP EXC CLAW TIP 2 V3 P CLAW ASSEMBLY W TIP FASTENED W 3 PINS R 3 1 P 3 1 P 3 2 1 EP EX30 CLR V2 3 P 1 PIN CONNECTS...

Page 29: ...NPT O 6 BUSHING 2 REQUIRED FOR EACH MAIN CLAW PIVOT PIN 2 W B3 002X3 505X3 719 O 7 REPLACEABLE CLAW TIP 2 RIDGES 1 EP EXC CLAW TIP 2 V3 P CLAW ASSEMBLY W TIP FASTENED W 3 PINS P1 P 2 R 1 1 EP EX35 CL...

Page 30: ...is limited warranty SAS will at it s option repair or replace Freight On Board FOB to the factory in Luxemburg WI USA the defective product If the product cannot be returned to the factory SAS may app...

Page 31: ...l Directives Extreme Auto Processor Hydraulically actuated attachment for excavator used to extract vehicle engines for salvage operations Model Description Conforms to the following directives 2006 4...

Page 32: ...9 XR 400 I 8400012 XR 400 T 8400014 XR 400 P 8400015 XR 400 C 8400023 XR 400 HT P AV 8400024 XR 400 HT X2 C M24 8400025 XR 400 HT X2 C M20 8500000 XR 500 8500001 XR 500 C 8600000 XR 600 8600001 XR 600...

Page 33: ......

Page 34: ...patented transmission that protects the motor a certain play may be noticed when changing the direction of rotation This is perfectly normal Unauthorised use It is forbidden to mount use a rotator on...

Page 35: ...ndexator Rotator Systems AB Note that the product s bearings are already greased on delivery Recommendation when working underwater There is an increased risk of water and contaminants entering the ro...

Page 36: ...ven time without altering the fundamental function of the product These improvements and modifications do not necessarily mean that the manual will need updating Contact your local dealer for informat...

Page 37: ...ntal plane The manufacturer must provide clear warnings about this DANGER No personnel are permitted in the area under hanging loads tools It is a strictly prohibited area DANGER Rotators with electri...

Page 38: ...Assembly Assembly 0 1 Ra 3 2 m x4 2300028 2020 02 24 Indexator Rotator Systems AB 5...

Page 39: ...Assembly 0 1 Ra 3 2 m x2 M12 90 12 9 30st 136 Nm 1 2 3 4 5 6 7 XR 400T 6 Indexator Rotator Systems AB 2300028 2020 02 24...

Page 40: ...Assembly 0 1 Ra 3 2 m Option x2 XR400 I x1 2300028 2020 02 24 Indexator Rotator Systems AB 7...

Page 41: ...Assembly ISO 4406 1999 NAS 1638 18 16 13 7 8 Indexator Rotator Systems AB 2300028 2020 02 24...

Page 42: ...Assembly Option X1 X2 XR 300 C LS XR 400 C XR 500 C XR 500 C HPL XR 600 C XR 600 C HPL XR 400 HT X2 C M24 XR 400 HT X2 C M20 2300028 2020 02 24 Indexator Rotator Systems AB 9...

Page 43: ...Assembly 24h 24h 24h STOP STOP 10 Indexator Rotator Systems AB 2300028 2020 02 24...

Page 44: ...Maintenance Maintenance 250h STOP STOP STOP STOP Max 2mm XR 600 Max 1 6mm XR 500 XR 400 XR 300 2300028 2020 02 24 Indexator Rotator Systems AB 11...

Page 45: ...Maintenance 1 50h 2 250h XR300 XR500 XR600 M16 333Nm XR400 M12 136Nm XR400 T M12 x 90 12 9 136Nm 250h 12 Indexator Rotator Systems AB 2300028 2020 02 24...

Page 46: ...to 140 C Centoplex EP 2 253 K to 403 K 20 C to 130 C Lagermeister EP 2 253 K to 403 K 20 C to 130 C Mobilux EP 2 253 K to 393 K 20 C to 120 C Gadus S2 V220 2 248 K to 403 K 25 C to 130 C Multis EP 2 2...

Page 47: ...00 M16 x90 XR 500 M16 x100 XR 400 M12 x100 XR 300 M12 x65 12 9 12 9 12 9 12 9 333 Nm 333 Nm 136 Nm 136 Nm XR 400T M12 x90 12 9 136 Nm May not take place in conjunction with start up 14 Indexator Rotat...

Page 48: ...550 200 4100 47 XR 400 P 179 550 200 4100 47 XP 400 HT P AV 190 550 200 7000 47 XR 400 HT X2 C M24 199 550 200 7000 47 XR 400 HT X2 C M20 199 550 200 7000 47 XR 500 216 700 250 7000 65 XR 500 C 216 70...

Page 49: ...00 T LS XR 300 LS P AV XR 300 C LS Maximum pressure MPa 25 25 25 25 35 35 35 35 35 35 40 Max oil flow l min 28 28 28 28 Rotator connections G 1 2 G 1 2 G 1 2 G 1 2 G 3 4 G 3 4 G 3 4 M10x1 0 16 Indexat...

Page 50: ...C XR 400 I XR 400 T Max Pres sure MPa 25 25 25 25 40 40 40 40 40 40 40 40 40 Max oil flow l min 35 35 35 35 Rotator connections G 1 2 G 1 2 G 1 2 G 1 2 G 1 G 1 G 1 G 1 M10x1 0 2300028 2020 02 24 Inde...

Page 51: ...00 HT X2 C M24 XR 400 HT X2 C M20 Max Pres sure MPa 25 25 25 25 40 40 40 40 40 40 40 40 X1 40 40 X2 40 40 Max oil flow l min 35 35 40 40 Rotator connections G 1 2 G 1 2 G 1 2 G 1 2 G 1 G 1 G 1 18 Inde...

Page 52: ...Technical data XR 400 P XR 400 HT P AV XR 400 HT X2 C M24 XR 400 HT X2 C M20 M10x1 0 M10x1 0 X1 G 1 G 1 X2 G 1 G 1 2300028 2020 02 24 Indexator Rotator Systems AB 19...

Page 53: ...0 C Max Pres sure MPa 25 25 25 25 35 35 35 35 35 35 35 35 40 40 Max oil flow l min 40 40 40 40 Rotator connections G 1 2 G 1 2 G 1 2 G 1 2 G 1 G 1 SAE 6000 DN 25 SAE 6000 DN 25 M10x1 0 M10x1 0 20 Inde...

Page 54: ...206 3 206 3 206 3 206 3 C 33 33 33 33 M 30 30 30 30 D 160 160 160 160 N 32 30 32 32 E 210 216 210 210 O 16 16 16 16 F 300 300 300 300 P 15 15 15 15 G 122 3 122 3 122 3 122 3 Q M10 M10 M10 H 17 17 17...

Page 55: ...44 244 244 C 34 34 44 M 30 30 30 D 170 170 170 N 34 34 30 E 265 265 240 O 22 22 20 F 488 488 488 P 15 15 45 G 99 99 99 Q M12 M12 M12 H 14 14 14 R 45 45 45 I 450 450 450 S 116 116 116 J 12 12 12 T 29 2...

Page 56: ...data XR 400 T XR 400 T A 300 K 474 B M20 L 244 C 32 M 30 D 170 N 26 E 265 O 22 F 488 P 15 G 99 Q M12 H 22 R 45 I 340 S 116 J 45 T 29 U 26 Y 22 Z 292 AA 6 mm 2300028 2020 02 24 Indexator Rotator Syste...

Page 57: ...300 K 474 474 B M20 M20 L 244 244 C 32 32 M 30 30 D 170 170 N 26 26 E 265 265 O 22 22 F 488 488 P 15 15 G 99 99 Q M12 M12 H 14 14 R 45 72 I 450 450 S 116 140 J 12 12 T 29 U 26 26 V 24 Y 22 22 AB 174...

Page 58: ...A 300 300 K 474 474 B M20 M20 L 244 244 C 41 34 M 30 30 D 170 170 N 34 34 E 265 265 O 22 22 F 488 488 P 15 15 G 99 99 Q M8 M8 H 14 14 R 45 45 I 450 450 S 150 150 J 12 12 T 59 15 59 15 AE 24 5 24 5 U 2...

Page 59: ...ata XR 500 XR 500 A 326 K 490 B M24 L 228 5 C 37 M 30 D 200 N 26 E 265 O 22 F 503 P 15 G 98 5 Q M12 H 17 5 R 72 I 463 S 140 J 15 T 33 U 26 Y 22 AB 110 AC 406 mm 26 Indexator Rotator Systems AB 2300028...

Page 60: ...a XR 500 C XR 500 C A 326 K 490 B M24 L 228 5 C 41 M 30 D 200 N 34 E 265 O 22 F 503 P 15 G 98 5 Q M12 H 17 5 R 72 I 463 S 140 J 15 T 33 U 26 Y 22 AB 110 AC 406 mm 2300028 2020 02 24 Indexator Rotator...

Page 61: ...565 B M24 M24 L 231 231 C 53 53 M 30 30 D 260 260 N 23 23 E 300 300 O 22 22 F 575 575 P 12 12 G 103 103 Q M12 M12 H 17 5 17 5 R 72 72 I 535 535 S 140 140 J 12 12 T 33 33 U 37 37 Y 22 22 AB 150 150 AC...

Page 62: ......

Page 63: ...4130 2300028 2020 02 24 3731...

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