SASFORKS EXTREME AUTO PROCESSOR, Manual

Page: 12 / 63

SAS/op/proc/forks/op manuals/Ex/EXTREME MANUAL v16 .pub 3/24/2020
Page 12 © 2014-2020 S.A.S. of Luxemburg, LLC.
INSTALLATION: HINGE & HYDRAULICS (PAGE 12)
SAS™ EXTREME™ AUTO PROCESSOR
DESCRIPTION QTY PART NUMBER
[
I
] Cylinder for SAS Hinge & Hold Down 2 HY-CYL-5.0X11.25-5K
This cylinder is not for use with excavator which had existing dozer blade. Call excavator manufacturer.
I.
1 Cylinder seal rebuild kit 2 HK-5.00-783-244
I.
2 Cylinder pin bushing 4 W-B2.500X3.000X2.000
I.
3 Cylinder pin grease seal 4 W-WIPER-2.5X3.0
I.
4 Hinge (weldment) 1 0-EX-HGN- (Custom # per machine)
Read warnings on “Excavator Frame Reinforcement’ page & separate instructions provided with hinge.
I
.5 Id plate 1 ID-PLATE-CE-EX (Specify serial no.)
I.
6 Hold down arm (weldment)……………… 1 0-EX-HD- (Custom # per machine)
[J] Pin (cylinder to hold down: rod end) 2 1903-202VOL220-5112
J.1 Bolt (for cyl rod end pin) 2 WBOLT 0.375X425 GR8
J.2 Nut (for cyl rod end bolt)………………… 2 WNUT 0.375-16-GR8-NY
[K] Pin (cylinder to hinge: base end) 2 1904-006VOL220-5112A
K.1 Bolt (cylinder base pin) 2 WBOLT 0.625X1.50 GR8
K.2 Pin lock spacer (cylinder base pin)…….. 2 SPACER-0625-0000
K.3 Flat Washer (cylinder base pin)………… 2 WASHER-F 0.625 GR8
[L] Pin (hold down to hinge: lower pivot) 2 1315TILT-3454 ASY
L.1 Bolt (lower pivot pin) 2 WBOLT 0.625X1.50 GR8
L.2 Pin lock spacer (lower pivot pin)………... 2 SPACER-0625-0000
L.3 Flat Washer (lower pivot pin) 2 WASHER-F 0.625 GR8
[M] HYDRAULICS
These parts are not for use with excavator which had existing dozer blade. Call excavator manufacturer.
M.1 Flow valves (thread #8 NPT)…… 2 HV-FLW-D-EF30S
If jerking occurs during lowering Hold Down Arm (HDA), install flow valves on hydraulic lines
which feed extend side of both cylinders, adjust equally reduce flow to eliminate or reduce this issue.
M.2 Counter balance block (empty block) 2 HV-BLK-S-YEJ-S
M.3 Counter balance valve (valves
for block
) 4 HV-CB-S-CBPA20MNS050
After cycling the Hold Down Arm a number of times to eliminate air in lines, if Hold Down Arm does
not hold it’s positioning, install counter balance valve block with valves in line before each cylinder.
M.4 Pilot valve……………………..… 1 HV-BLK-F-DS70HP-1
See following page for additional information.
OPTIONAL : SAS SUPPLIED HINGE, HYDRAULIC DIVERTER BLOCK & CYLINDERS:
INSTALLATION SHOULD BE COMPLETED BY AN EXPERIENCED HEAVY EQUIPMENT MECHANIC
(Hoses are not included)
I, I.1, I.2, I.3
I.4
I.6
I.5
J, J.1, J.2
J, J.1, J.2
K, K.1,K.2, K.3
L, L.1, L.2, L.3