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Opera ons/Procedures/Forks/CAR BODY SAS FORKS Manual v2.pub 2/13/13 2/16/2013 2:50 PM 

 

 

                                    Page 7 

 

www.sasforks.com

                                                                           © 1995

2013 S.A.S. of Luxemburg, Ltd.                                                        1

877

SAS

FORK 

 

BLADE WELD INSPECTION (Page 7) 

SAS™ FORKS 

S.A.S. of Luxemburg,Ltd. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA 

Phone: 920-845-2198 

 

1-877-SAS-FORK  



Fax: 920-845-2309  



Web: www.sasforks.com 

 

BLADE & CARRIAGE WELD INSPECTION 

 

CHECK THE WELDS ATTACHING THE BLADES TO THE CARRIAGE.  

There are a series of welds attaching each blade to the carriage.  Each weld should be smooth 
with no cracks.   

 

Do not operate machine if a weld is showing any signs of cracking.  Operation of 
machine with cracked welds can result in serious injury or death.  Never operate 
equipment exhibiting cracks, always notify your immediate supervisor of any un-

safe conditions. 
 

·Cause of cracks: 

The operator is repeatedly forcing the tips of the fork blades onto the 

ground. This is referred to as 

down pressure

.  Extreme 

down pressure

 may lift the front tires 

of the loader off the ground.  Repeated or extreme 

down pressure

 will eventually bend the 

tips of the blades up, crack the blade welds, crack the blades from the bottom up, and/or crack 
the tip of the carriage.   
 

·To prevent a crack from occurring:  

When lowering the SAS FORKS™ to the ground, 

just touch the blades on the ground, do not force the tips of the fork blades onto the ground. 

 
 
 
 
 
 

 

DO NOT MAKE UNAUTHORIZED WELDS TO SAS FORKS™ Welding on 
forks can result in reduced lifting capacity & potential failure resulting serious in-
jury or death.  Contact SAS before performing any welding on this equipment. 

 

Do not

 weld anywhere on the fork blades. Never weld across the fork blades for any reason. 

 

If you have a question about welding anything on or to the SAS FORKS™, please call S.A.S. 
of Luxemburg, Ltd. at 920-845-2198. Be sure to obtain written authorization for any welding 
repair or modification in writing from SAS prior to conducting any repair and only allow a 
qualified professional welder to conduct such repairs. 

Summary of Contents for CAR BODY FORKS

Page 1: ...ODY SAS FORKS Manual v2 pub 2 13 13 2 16 2013 2 50 PM Page 1 www sasforks com 1995 2013 S A S of Luxemburg Ltd 1 877 SAS FORK 7 SAS CAR BODY SAS FORKS OPERATOR MANUAL FOR SAFELY LIFTING MOVING SALVAGE...

Page 2: ...ing Guidelines Page 8 11 Limited Warranty Page 12 13 Appendix Written test for using SAS FORKS Page 14 15 Answer pages for written test Page 16 17 Documentation page of operator training Page 18 Daily...

Page 3: ...dous situation that if not avoided will result in serious injury or death The Warning Symbol indicates a hazardous situation that if not avoided could result in serious injury or death The Caution Sym...

Page 4: ...erous moving components Do not wear loose fitting cloth ing rings jewelry or other items that may become entangled in the device Be aware of resulting pinch points and keep clear during operation insp...

Page 5: ...using a brush Do not insert finger into pin hole opening as there is a risk of a pinch point and finger being severed Align holes on SAS Fork carriage with wheel loader arm holes Grease pins Insert p...

Page 6: ...INSPECT WHEEL LOADER PER MANUFACTURERS RECOMMENDATIONS Inspect items such as but not limited to tire pressure wheel bolts lift arm pins cylinders hoses 2 GREASE AND INSPECT ALL THE LINKAGE PINS Inspe...

Page 7: ...und This is referred to as down pressure Extreme down pressure may lift the front tires of the loader off the ground Repeated or extreme down pressure will eventually bend the tips of the blades up cr...

Page 8: ...enter feet from carriage Li ing Ca pacity Load Center feet from carriage 2 yard 15 000 lbs 2 000 lbs 5 feet 4000 lbs 3 feet 2 yard 20 000 lbs 3 000 lbs 5 feet 5500 lbs 3 feet 2 yard 25 000 lbs 4 000 l...

Page 9: ...amage to the load wheel loader forklift and injury or death to anyone nearby Be certain load is balanced before lifting load Side handling vehicles have some risks to causing damage Be aware of avoid...

Page 10: ...L BUMPERS Your SAS CAR BODY FORKS may optionally be fitted with SAS Rocker Panel Bumpers The purpose is to prevent side door damage Best practice is to slide forks under car stopping short of impactin...

Page 11: ...re backing up If this safety beep is found inoperable at any time it must be immediately fixed prior to further use of the loader Failure to maintain warning device can result in serious injury or dea...

Page 12: ...ARRIAGE UNIT ADJUSTABLE CRUSHING CAR BODY SCORPION CLAW ENGINE PULLERS LONG SAS FORKS 6 4 WIDE RAKE FORKS OR GRAPPLE FORKS FORGED OR ALLOY FORK BLADES None Not a SAS manufactured component NA SAS FORK...

Page 13: ...avel mileage shipping hauling dismantling or reassembling the product Further Seller will not be liable for any direct indirect consequential incidental or special damages arising out of a breach of w...

Page 14: ...t do ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________...

Page 15: ...________________________________________________________ __________________________________________________________________________________ ____________________________________________________________...

Page 16: ...ain between an opera ng loader and nearby pedestrians and Why 30 feet This 30 feet must be maintained all the way around the loader and the vehicle load This is very important for everyone s safety be...

Page 17: ...will prevent the vehicle from falling o the end of the forks Drive the loader at a reasonable slow speed to prevent bouncing or jarring of the vehicle on the forks from bumps in the road 7 Side handl...

Page 18: ...al _____ _____ _____ 2 Read SAS FORKS Operator Manual _____ _____ _____ 3 Read Identification Plate on the SAS FORKS _____ _____ _____ 4 Review above procedures with Manager Trainer _____ _____ _____...

Page 19: ...13 2 50 PM Page 19 www sasforks com 1995 2013 S A S of Luxemburg Ltd 1 877 SAS FORK SAMPLE DAILY INSPECTION LOG SAS FORKS S A S of Luxemburg Ltd 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 U...

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