Saphire Scientific 370 SS Service And Operation Manual Download Page 15

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SECTION 2

SAPPHIRE SCIENTIFIC MODEL 370 SS

PART#

49-038 REV F

3. INSTALLATION

!!!

This unit must be bolted to the floor of the

vehicle by an authorized SAPPHIRE

SCIENTIFIC DISTRIBUTOR.

LIFTING THE UNIT INTO THE

VEHICLE

Because the

SAPPHIRE SCIENTIFIC

MODEL 370 SS

weighs approximately 652

lbs., a forklift is necessary to place the unit into

the vehicle. Place the forks under the unit.

Using two “C” clamps, secure the console to the

forks. Move the unit into desired position.

POSITIONING THE UNIT INTO

THE VEHICLE

Vehicles vary in size and openings. Owners

have different preferences on where in the

vehicle they want their units positioned.

SAPPHIRE SCIENTIFIC

strongly

recommends a side door installation for the

MODEL 370 SS

DO NOT

recommend a

rear door installation.

1. Ensure that enough space is provided to

assure adequate engine ventilation as well as

room for service and maintenance.

2. Operating weight of the complete installation

(which includes water weight) with waste tank

and all accessories

MUST NOT

exceed the

vehicle’s axle weight limit. Please refer to

SPECIFICATIONS

in Section 1 for standard

unit and waste tank operating weight.

FASTENING DOWN THE UNIT

AND WASTE TANK

!!!

Prior to drilling any holes in the vehicle floor,

ensure that while drilling, you will not

damage the fuel tank, fuel lines, or any other

vital components which could affect the

safety or operation of the vehicle.

A. The console and waste tank mounting holes

will serve as a template. Drill six (6)

⁄

in.

diameter holes for the console and four (4)

⁄

in. diameter holes for the waste tank.

B. Using the provided mounting hardware kit:

Insert six (6) ⅜-16 × 4 in. grade 5 hex

head cap screws with flat washers

through the

MODEL 370 SS

console

mounting holes, and four (4) ⅜-16 × 4

in. grade 5 hex head cap screws with flat

washers through the waste tank

mounting holes.

Install the provided mounting plates

underneath the vehicle floor.

Screw the provided ⅜-16 hex head lock

nuts on to the mounting bolts and tighten

until the console and waste tank are

firmly attached to the vehicle floor.

Summary of Contents for 370 SS

Page 1: ...Service and Operation Manual 2604 Liberator Prescott AZ 86301 1 928 445 3030 ...

Page 2: ...ake sure that you have read and understand these instructions entirely before proceeding with the operation of this unit THIS UNIT MUST BE INSTALLED BY THE DEALER THAT YOU PURCHASED IT FROM IN ACCORDANCE WITH THE SAPPHIRE SCIENTIFIC INSTALLATION PROCEDURES BE SURE TO FILL OUT THE WARRANTY CARD ONLINE AT WWW SAPPHIRE SCIENTIFIC COM Record your units serial number here for future reference or if you...

Page 3: ...ed by label instructions on chemical bottles OTHER THAN THE WARRANTIES PROVIDED HEREIN SAPPHIRE SCIENTIFIC MAKES NO EXPRESS OR IMPLIED ORAL OR WRITTEN WARRANTIES WITH RESPECT TO THIS PRODUCT OR WORKMANSHIP AND ALL WARRANTIES IMPLIED BY LAW INCLUDING ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO THE DURATION OF THIS WARRANTY Some states do not allow limitation...

Page 4: ...ation of Fuel Lines Trailer Fuel Tank and Fuel Line Installation Battery Connection Fire Extinguisher Console to Waste Tank Connection SECTION THREE OPERATION 14 4 SYSTEMS 15 Water Pumping System Heat Transfer System Vacuum System Chemical System 5 OPERATION 18 Equipment setup Instrumentation Starting Your Unit Priming the Chemical Pump Waste Pump Operation Cleaning Upholstery Cleaning Stair Tool ...

Page 5: ......

Page 6: ...ION 1 SAFETY Safety 2 Specifications 5 Installation requirements 6 Fuel requirements 6 Engine oil requirements 6 Chemical requirements 7 Water requirements 7 2 RECEIVING YOUR TRUCKMOUNT UNIT Dealer responsibility 8 Acceptance of shipment 8 Equipment listing 8 Optional equipment 8 ...

Page 7: ...are on your MODEL 370 SS console These labels point out important Warnings and Cautions which must be followed at all times Failure to follow warnings could result in personal injury or fatality to yourself and or others or property damage Please follow these instructions carefully DO NOT remove these decals ...

Page 8: ...age may result 8 NEVER service this unit while it is running High speed mechanical parts as well as high temperature components may result in injury or severed limbs 9 Engine components will be extremely hot from operation To prevent severe burns DO NOT touch these areas while the unit is running or shortly after the unit is shut off 10 DO NOT touch any part of the exhaust system while the system ...

Page 9: ...t units are to be installed for head and neck protection Metal partitions between the seats and equipment are strongly recommended 19 DO NOT operate this unit without the water supply on and attached The water pump and other vital components could be seriously damaged if the unit is operated dry This unit is equipped with a low pressure shut down switch which should NOT be bypassed 20 Always keep ...

Page 10: ...g Waste Tank Capacity at shut off 75 gal Console Weight 652 lbs Console Weight with standard waste tank hoses 966 lbs Operating Weight full water box standard waste tank 1630 lbs TORQUE VALUES Engine Hub Rear 180 inch lbs 15 ft lbs Engine Hub Front 180 inch lbs 15 ft lbs Vacuum Pump Hub 180 inch lbs 15 ft lbs JET SIZING SAPPHIRE SCIENTIFIC recommends that the total floor tool tip size does not exc...

Page 11: ... overheating 4 The vehicle tires must have a load rating in excess of the combined unit and vehicle weight 5 SAPPHIRE SCIENTIFIC does not recommend using any type of flooring materials that absorb water This condition will result in rust and corrosion of the vehicle floor 6 Insulation under rubber mats should be removed prior to installation of the unit FUEL REQUIREMENTS Use unleaded fuel ONLY Use...

Page 12: ...REQUIREMENTS Because hard water deposits will damage the plumbing and heat exchange systems on this unit SAPPHIRE SCIENTIFIC recommends that a high quality water softener be used in areas where the water hardness exceeds 3 grains If a water softener is used it must have a flow capacity of at least five 5 GPM or greater without any hose constrictions The use of a water softening system will reduce ...

Page 13: ...DEL 370 SS console Operation and Service manual Installation mounting plates and bolt down kit Hose clamps for vacuum and fuel hoses Waste tank with shutoff switch Waste tank filter and stainless steel strainer basket 50 ft of in high pressure solution hose with shutoff valve and quick connects 50 ft of in high pressure solution hose with quick connects 50 ft of 2 in vacuum hose 50 ft of 2 5 in va...

Page 14: ...ing the unit into the vehicle 10 Positioning the unit into the vehicle 10 Fastening down the unit and waste tank 10 Dimensional diagrams 11 Installation of fuel lines 12 Trailer fuel tank and fuel line installation 12 Battery Connection 12 Fire extinguisher 12 Console to waste tank connection 13 ...

Page 15: ...allation which includes water weight with waste tank and all accessories MUST NOT exceed the vehicle s axle weight limit Please refer to SPECIFICATIONS in Section 1 for standard unit and waste tank operating weight FASTENING DOWN THE UNIT AND WASTE TANK Prior to drilling any holes in the vehicle floor ensure that while drilling you will not damage the fuel tank fuel lines or any other vital compon...

Page 16: ...SECTION 2 11 SAPPHIRE SCIENTIFIC MODEL 370 SS PART 49 038 REV F DIMENSIONAL DIAGRAM REAR MOUNT TANK ...

Page 17: ...ways mount fuel tanks where they will be protected from any vehicle collision E When installing fuel lines from the fuel tank to the unit use the proper size fuel line BATTERY CONNECTION Explosive gases Dangerous gases Batteries contain sulfuric acid To prevent acid burns avoid contact with skin eyes and clothing Batteries also produce explosive hydrogen gases while charging To prevent fire or exp...

Page 18: ...L 370 SS PART 49 038 REV F CONSOLE TO WASTE TANK CONNECTION WASTE TANK VACUUM INLET VACUUM INLET TO WASTE TANK PART NUMBER 17 205 HOSE INT VAC 2 1 2 X 60 VACUUM BRAKE WASTE TANK TO VACUUM BRAKE PART NUMBER 17 554 HOSE INT VACUUM 2 7 8 X 25 ...

Page 19: ...stem 15 Vacuum system 16 Chemical pumping system 17 5 OPERATION Preparation 18 Starting the unit 20 Priming the chemical pump 20 Automatic waste pump 20 Operation 21 Cleaning 21 Upholstery cleaning 21 Stair tool cleaning 21 Flood restoration extraction 21 Shut down and daily maintenance 22 Freeze protection 23 ...

Page 20: ...5 psi and into the water box WATER HEATING SYSTEM The water is pre heated in the water box using radiant heat generated by the vacuum blower engine and coil housing The water then flows to the water pump where pressure is increased From there it flows to the heat exchanger where it travels through finned tubing and is further heated by the vacuum blower and engine exhaust The hot water then flows ...

Page 21: ...nto the vacuum pump The vacuum pump also heats incoming air as it is compressed The hot discharged air is forced downstream into a silencer for noise abatement Exiting the silencer this hot air is directed through the heat exchanger The vacuum pump speed is factory set to maximize vacuum pressure and provide sustained system life Do not alter the vacuum speed outside the recommended range shown in...

Page 22: ...ump and are injected into a three way selector valve located on the front panel This valve may be used to turn the chemical flow ON OFF or to PRIME the chemical pump The chemicals then flow through the chemical metering valve to the solution outlet This valve controls the rate of flow of chemical into the cleaning solution which is indicated on the flow meter Water Pump Solution Outlet Solution Ou...

Page 23: ...well ventilated area Exhaust fumes contain carbon monoxide which is an odorless and deadly poison that can cause severe injury or death DO NOT run this unit in an enclosed area DO NOT operate this unit where the exhaust may enter a building doorway window vent or any other opening On Off Ignition Switch Choke Cable Transfer Pump Switch Water Pressure Gauge Vacuum Pressure Gauge Water Pump Switch E...

Page 24: ...ter is free of any debris Also flush out any debris from your water inlet hose 1 Connect the water supply hose to the water inlet quick connector on the front of the unit Connect the hose to the faucet NOTE Never use a waste pump outlet hose as a water inlet hose Use only clean hoses for water supply 2 Turn the water supply faucet on Water will fill the water box HIGH PRESSURE HOSE Before starting...

Page 25: ...ical container NOTE When inserting the chemical tube into the chemical container ensure that it stays submerged as the chemical pump will not function if air is allowed to enter the inlet line 2 Turn the 3 way chemical selector valve located on the control panel to the PRIME position The chemical will then flow from the chemical container through the chemical prime tube If the pump does not prime ...

Page 26: ... properly A Hold the wand approximately one foot above the surface to be cleaned and open the wand valve A full even spray should emit from the cleaning nozzles B If the nozzles are not showing a full even spray pattern adjust clean or replace the nozzles if required 2 Usually chemical solution is applied during the push stroke of the wand during cleaning and extraction is done on the pull stroke ...

Page 27: ...essure Disconnect the cleaning tools and solution hoses and return them to the vehicle 10 Drain the waste tank disposing of wastewater in a suitable and proper location NEVER dispose of wastewater in a storm drain water way or on ground areas Always dispose of waste in accordance with Local State and Federal laws 11 Remove the strainer basket from the waste tank Clean out any debris and re install...

Page 28: ...he tool Repeat this procedure with ALL remaining tools and hoses 6 After the tools and solution hoses have been filled with anti freeze disconnect and store them Recover all anti freeze that comes out of the tools and hoses and store in an approved container ALWAYS re use or re cycle anti freeze 7 Prime the chemical injection system with a 100 glycol based antifreeze Insert the chemical inlet and ...

Page 29: ...the container 5 Turn the chemical valve to the ON chemical position and open attached tools solution valves This will allow water to flow to the other side of the system 6 After all of the anti freeze has been removed replace the cap re sealing the water box The unit is then ready to operate NOTE The anti freeze in your approved storage container will eventually become diluted with water When the ...

Page 30: ... 30 Check Valve Outlet 30 Chemical Pump Chemical Metering System 30 Pressure Regulator 30 Vacuum Hoses 30 Battery 30 High Pressure Solution Hoses 31 8 GENERAL SERVICE ADJUSTMENTS Engine 32 Vacuum Relief Valve 32 Water Pump Drive Belt 32 Solution Outlet Check Valve 32 Chemical Pump 33 Packing Nut Adjustment Chemical Metering and Selector Valves 33 Pressure Regulator 34 9 TROUBLESHOOTING Engine 35 B...

Page 31: ...Hg if needed Pressure Regulator 100 Hours Lubricate o rings Use only o ring lubricant part 13 003 Battery 100 Hours Clean battery terminals Engine 200 Hours Check spark plugs and clean if necessary Engine 200 Hours Clean engine air filter Chemical Metering System 200 Hours Inspect packing nut on selector and metering valve Adjust as needed Engine 500 Hours Replace in line fuel filter Water Pump 50...

Page 32: ...e high quality oil of at least API American Petroleum Institute service class SG SH SJ or higher Do not use additives High quality 30W oil is recommended A 10 30 synthetic blend may be used after 50 hours of operation for a new or rebuilt engine to allow the piston rings to properly seat It is never recommended to extend oil change intervals past 100 hours Engine oil capacity 1 3 L 1 4 US qts Tigh...

Page 33: ...t of the console to prevent rust from building up inside of the vacuum pump Run the unit for at least 2 minutes to remove any moisture from the vacuum pump Then spray WD 40 or Equivalent into the lubrication cup for 5 seconds while the unit is running and the vacuum inlet port is sealed This procedure should be done at the end of every working day 3 Drain flush and replace the oil every 100 hours ...

Page 34: ...uches on 2 places on each pulley 4 total places 15 Estimated time 2 hours VACUUM INLET FILTER 1 The vacuum inlet filter in the waste tank should be inspected and cleaned daily When removing the vacuum inlet filter grip the plastic hexagon section of the filter Grasping filter by the screen will damage or destroy the filter Applying a grease to the threads will allow easier removal of filter when c...

Page 35: ...of the system BATTERY Explosive gases Dangerous acid Batteries contain sulfuric acid To prevent acid burns avoid contact with skin eyes and clothing Batteries also produce explosive hydrogen gases while charging To prevent fire or explosion charge batteries only in a well ventilated area Keep sparks open flames as well as any other sources of ignition away from batteries at all times Remove all je...

Page 36: ...w any signs of damage or impending rupture replace the hoses NEVER attempt to repair high pressure solution hoses Repairing high pressure solution hoses may result in severe burns and serious injury All high pressure solution hoses must be rated for 3000 PSI at 250 deg F Thermoplastic hoses do not meet this requirement and should not be used Severe burns and injury may result if the hoses do not m...

Page 37: ...lt until the proper belt tension is achieved 3 4 deflection in the center of the belts half way between the pulleys Do not over tighten damage to pump may occur 3 While checking the alignment tighten the nuts that hold the water pump to the base Over tightening of belts may cause damage to pump casing causing it to fail SOLUTION OUTLET CHECK VALVE Inspect the check valve whenever performing servic...

Page 38: ...bricant Part 13 003 and reassemble To replace the check valves remove the check valve caps replace the check valves and reassemble using new o rings DO NOT attempt to reuse o rings after the check valves have been removed PACKING NUT ADJUSTMENT CHEMICAL METERING SELECTOR VALVES Inspect the packing nut for proper tension on the chemical metering and chemical selector valves every 200 hours When tur...

Page 39: ...ator o rings 2 To adjust the pressure regulator turn the adjusting knob while observing the pressure gauge on the control panel until you reach the desired pressure DO NOT loosen the adjusting body cap all the way counterclockwise or remove it while the unit is running We recommend that you lubricate the pressure regulator o ring every 50 hours or whenever required If you do not the stem may becom...

Page 40: ...ce the battery terminals Dead battery Recharge or replace battery Defective ignition switch Test ignition switch for power going into the switch If there is power going in but NO power going out replace the switch Defective starter motor Test the starter motor If necessary replace Vacuum pump seized Refer to Gardner Denver Service and Repair Manual Starter turns over engine but will not start Wast...

Page 41: ...acuum exhaust heat exchanger is damaged from frozen water Inspect heat exchanger for leaks Visually inspect for damage Pressure check after removing from the unit Maximum test pressure 1200 PSI Loss of temperature The heat output of the unit is LESS than normal Temperature relief valve on water box is stuck open Clean temperature relief valve and test Replace if necessary Engine RPM is low Reset e...

Page 42: ... vacuum leak Drain the waste tank Close drain valve if open Remove the dump valve and after inspecting replace the defective components Vacuum relief valve requires adjustment or has a vacuum leak due to damaged diaphragm Re adjust the vacuum relief valve If the vacuum does not increase remove and inspect the relief valve diaphragm If damaged replace Vacuum pump is worn out Replace the vacuum pump...

Page 43: ...mps Replace any ruptured hose s Improper engine speed Using a tachometer check the engine speed Full throttle engine speed is 2800 RPM Idle engine speed is 1400 RPM Refer to the engine speed section for instructions on how to re adjust Pressure regulator o rings are dry Lubricate o rings using o ring lubricant Pressure regulator has worn o rings Check o rings If necessary replace Pressure regulato...

Page 44: ...on pump circuit breaker on the control panel Press the circuit breaker reset button Defective electrical connection in the console wiring or defective switch Examine switch electrical connections and wiring Repair any defective connections If there is power going to the switch but not going out replace the defective switch Solution pump has not been activated Turn solution pump switch to on Defect...

Page 45: ...rom the chemical check valve s Replace chemical check valve s or seals if necessary Chemical prime on off valve or chemical metering valve is defective Replace valve s Chemical pump diaphragm is ruptured Disassemble the chemical pump and replace the damaged diaphragm Defective cylinder in the water pump Measure the pump volume If the pump volume is less than normal refer to Loss of Pump Volume in ...

Page 46: ... Solution Manifold and Bypass 59 Vacuum Bracket 60 Oil Cup and Bypass Valve 61 Belt Guard Blower 62 Quick Disconnect Fittings and Bracket 63 Waste Tank 64 Electrical Diagram 65 Hose Routings 66 Decals 67 11 ACCESSORIES Stryker Wand 68 Waste Pump Out Assembly 69 1992 to 2002 Ford Fuel Line Install 70 Chevy and GMC Full Size Van Fuel Line Install 71 2003 Chevy and GMC Full Size Van Fuel Line Install...

Page 47: ...SECTION 5 42 SAPPHIRE SCIENTIFIC MODEL 370 SS PART 49 038 REV F 70 370 CONSOLE 370 SS BOM TABLE ...

Page 48: ...SECTION 5 43 SAPPHIRE SCIENTIFIC MODEL 370 SS PART 49 038 REV F 70 370 CONSOLE 370 SS VIEW 1 OF 2 ...

Page 49: ...SECTION 5 44 SAPPHIRE SCIENTIFIC MODEL 370 SS PART 49 038 REV F 70 370 CONSOLE 370 SS VIEW 2 OF 2 ...

Page 50: ...SECTION 5 45 SAPPHIRE SCIENTIFIC MODEL 370 SS PART 49 038 REV F 69 589 ASSY FRAME ENCLOSURES VIEW 1 OF 2 ...

Page 51: ...SECTION 5 46 SAPPHIRE SCIENTIFIC MODEL 370 SS PART 49 038 REV F 69 589 ASSY FRAME ENCLOSURES ...

Page 52: ... NC 5 29 016 1 SWITCH ROTARY NON ILLUMINATED 6 29 047 1 SWITCH KIT 7 26 041 1 GAUGE PRESSURE 2 5 IN 0 1500 PSI 8 26 040 1 GAUGE VACUUM 2 5 IN 0 30 IN HG 9 26 003 1 FLOWMETER 1 8 FP 10 23 027 1 VALVE 3 WAY BALL 1 8 FP SS 11 23 028 1 VLV MET1 8 CHEM RT ANG SS 12 26 034 1 GAUGE WTR TEMP CHROME 320 DEG 13 29 064 1 SWITCH ROTARY 4POS 1 NO 2NC 14 26 033 1 HOURMETER HOBBS CHROME BEZEL 15 30 007 1 BREAKER...

Page 53: ...S 19 11 096 3 NUT 10 32 X 500 PHP ZP 20 34 010 3 RELAY ENG SHTDWN 12V20 30 AMP 21 21 433 1 CONN 1 4 P X 1 4 POLY 22 21 332 1 NIPPLE 1 8 CLOSE 304 SS 23 21 055 2 ELL 1 8 P X 1 4 T 45 DEG BRASS 24 21 038 1 ELL STREET 1 8 IN BRASS 25 21 037 2 FITTING ELBOW 25 IN NPT BRASS 26 21 007 3 FTTG BRB 1 8 P X 5 16 H BR 27 11 002 10 NUT WELL G 10 32 28 10 150 2 SCREW 10 32 X 1 2 PHP ZP ...

Page 54: ...Part Number Qty Description 1 58 364 1 BRACKET DIVERTER LOCKOUT VALVE 2 23 084 1 VALVE MACVALVE 45A AA1 DDBA 1BA CLSF 3 21 331 1 CONNECTOR 1 8 MNPT X 1 4 HOSE 90 DEG SWIVEL 4 21 028 2 CONN 1 8P X 1 4 POLY 5 20 030 1 1 8 IN AIR MUFFLER 6 11 021 2 NUT 6 32 NYLOK 7 10 238 2 SCREW MACH 6 32 X 1 3 8 PHP ZP ...

Page 55: ...CTION 8 45 009 1 ENGINE KOHLER 20 HP 9 38 052 1 BUSHING BROWNING H X 1 125 10 38 050 1 SHEAVE BROWNING 2BK70H 11 38 048 1 PULLY BROWNING 2AK34H 12 38 021 1 BUSHING BROWNING H X 1 00 13 37 063 1 BELT GATES AX40 MATCH 14 37 062 1 BELT 3L190 15 37 060 2 BELT BP32 PREDATOR 16 12 015 9 LKWSR 1 4 ZINC 17 12 014 4 LKWSR 3 8 ZINC 18 12 011 9 WASHER FLAT 12 19 11 005 4 NUT 5 16 18 ZINC 20 10 070 4 BOLT 3 8...

Page 56: ...ITNG 3 38 049 1 SHEAVE BROWNING 2BK62H 4 66 208 1 FLANGE 370 BLOWER OUTLET 5 58 378 2 PLATE 3L BLOWER BOLT PLATE TOP 6 58 379 2 PLATE 3L BLOWER BOLT PLATE MIDDLE 7 58 380 2 PLATE 3L BLOWER BOLT PLATE BOTTOM 8 66 227 04 2 THREADED ROD 625 18 X 7 0 IN 9 10 137 2 BOLT 625 18 X 3 50 HXHD GR5 ZINC 10 12 040 20 WASHER FLAT 625 USS 11 12 039 10 WASHER LOCK 625 12 11 062 18 NUT 5 8 18 JAM 13 66 227 02 2 T...

Page 57: ...ACH 7 16 14 X 4 1 2 HEXHD 16 61 077 1 STEM VACUUM RELIEF VLV 3L4M 17 41 010 1 DIAPHRAGM VACUUM RELIEF VLV 3L 4M 18 15 002 1 SPRING VAC RELIEF VALVE 19 12 021 2 WASHER FLAT 7 16 ZINC 20 11 012 2 NUT 7 16 14 ZP 21 21 028 3 CONN 1 8 P X 1 4 POLY 22 38 056 1 BUSHING BROWNING H X 1 250 23 12 014 4 LKWSR 3 8 ZINC 24 10 029 4 SCREW MACH 3 8 16 X 1 HXHD 25 14 032 1 PIN COTTER 7 64 X 3 4 SS ...

Page 58: ... 21 096 1 PLUG 1 4 JIC BRASS 8 21 066 1 ELL 1 8 NPT X 1 4 JIC BRASS 9 21 062 1 TEE 3 8 FNPT X NPT X FNPT BRASS 10 21 059 1 ELL 3 8 NPT X 1 2 JIC 45 DEG BRASS 11 21 057 1 CONN 3 8 NPT X 1 2 JIC BRASS 12 21 047 1 NIP 1 2 IN HEX BRASS 13 21 038 1 ELL STREET 1 8 IN BRASS 14 21 007 1 FTTG BRB 1 8 P X 5 16 H BR 15 18 215 02 1 HOSE ASSEMBLY 3 16 ID X 04 FJIC X 04 FJIC X 5 0 L W SS CVR 16 12 014 1 LKWSR 3...

Page 59: ...49 038 REV F 68 179 ASSY PRESSURE PUMP GENERAL PUMP FOR SERIAL S 757 AND UP Item No Part Number Qty Description 1 46 063 1 PUMP WATER GENERAL HTX1813S 2 35 029 1 CLUTCH GENERAL 100718 12V 1G 3 36 412 1 ADAPTER 63 TX PUMP SERIES 4 46 056 1 PUMP CHEMICAL ...

Page 60: ...ECTION 5 55 SAPPHIRE SCIENTIFIC MODEL 370 SS PART 49 038 REV F 69 505 ASSY 1 2 IN WYE STRAINER Item No Part Number Qty Description 1 20 049 1 STRAINER 1 2 WYE BRASS 2 20 050 1 SCREEN 1 2 IN WYE STRAINER ...

Page 61: ...GP PULSE PUMP 2 36 351 1 PLASTIC DISC GP PULSE PUMP 3 36 352 1 RUBBER DIAPHRAGM GP PULSE PUMP 4 36 353 1 TOP COVER INLET GP PULSE PUMP 5 36 354 2 O RING 70 DURO GP PULSE PUMP 6 36 356 2 ASSY VALVE KIT GP CHEMICAL PULSE PUMP 7 36 355 1 VALVE CAP 303SST GP PULSE PUMP 8 36 357 1 SPACER RING 303 SST GP PULSE PUMP 9 36 358 1 VALVE CAP 303 SST GP PULSE PUMPMP 520196 ...

Page 62: ...SECTION 5 57 SAPPHIRE SCIENTIFIC MODEL 370 SS PART 49 038 REV F 69 429 ASSY THERMAL WELL BOM TABLE ...

Page 63: ...SECTION 5 58 SAPPHIRE SCIENTIFIC MODEL 370 SS PART 49 038 REV F 69 429 ASSY THERMAL WELL 24 46 ...

Page 64: ...CONNECT 25 NPT SOCKET HANSEN SERIES B2 HK 8 23 063 1 CHECK VALVE MANIFOLD 9 21 374 1 NIPPLE 1 2 NPT X 2 1 2 L SS 10 21 373 1 BUSHING 11 21 363 1 12 21 336 1 TEE 1 8 NPT X 1 4 JIC X 1 4 JIC BRASS 13 21 264 3 PLUG 1 4 NPT BRASS 14 21 146 1 PLUG 3 8 NPT BRASS 15 21 110 1 16 21 064 1 ELL 1 4 P X 1 4 T BRASS 17 21 055 1 ELL 1 8 P X 1 4 T 45 DEG BRASS 18 21 054 2 ELL 1 8P X 1 4 T BRASS 19 21 029 1 PLUG ...

Page 65: ...PHIRE SCIENTIFIC MODEL 370 SS PART 49 038 REV F 69 295 ASSY VACUUM BRACKET Item No Part Number Qty Description 1 61 582 1 WELDMENT VACUUM BRACKET 2 21 007 1 FTTG BRB 1 8 P X 5 16 H BR 3 21 054 1 ELL 1 8P X 1 4 T BRASS ...

Page 66: ... TM 6 28 000 1 CUP OILFILL 1 8 NPT 7 21 323 1 FITTING 1 4 NPT X 1 2 H BRB BRASS 8 21 333 1 COUPLING 1 8 FNPT X 1 8 MNPT BRASS 9 21 325 1 ADAPTER 1 4 MNPT X 1 2 MJIC BRASS 10 21 090 1 ELL 1 8 FNPT X 1 8 FNPT BRASS 11 21 011 1 ELL 1 8 NPT X 1 4 POLY BRASS 12 16 003 24 HOSE WTR 1 2 IN HRZ 500 FT BULK 13 16 017 4 83 TUBING IMPOLENE 250FT 14 18 215 05 1 HOSE ASSY 3 16 ID X 04 FJIC X 04 FJIC X 12 5 L 15...

Page 67: ...MENT BLOWER HOUSING 2 66 263 1 BEARING SHAFT BLR HSG STD 3 15 027 1 SNAP RING 1 187 INTERNAL 4 66 215 1 PULLEY 3L BELT X 2 340 OD 5 10 219 1 SCREW FULL DOG SET 1 4 20 X 1 2 BLK 6 51 042 1 AIR WHEEL MOLDED 7 12 017 1 WASHER FLAT 5 16 SAE ZINC 8 11 029 1 NUT 5 16 18 NYLOK 9 51 043 1 COVER AIR WHEEL 10 10 146 4 SCREW 8 32 X 375 PHP F THREAD CUTTING ZP ...

Page 68: ...LY BRACKET QD FITTING Item No Part Number Qty Description 1 61 507 1 WELDMEN BRACKET QD MOUNTING 2 25 005 1 QUICK COUPLING 375F X 375FP BRASS 3 23 082 1 REGULATOR PRESSURE EB 45 1 2 NPT 4 21 371 1 BUSHING 1 2 NPT X 3 8 NPT HEX BRASS 5 21 324 1 ELL 1 2 NPT X 5 8 BARB 45 DEG BRASS ...

Page 69: ...ENT WASTE TANK 2 20 009 1 2 5 NPT X 5 0 FILTER SCREEN 3 61 587 1 WELDMENT LID 4 41 018 1 GASKET SPONGE 1 IN 5 40 003 2 LATCH PRE FILTER BOX 6 69 000 1 FLOAT SWITCH 7 21 064 1 ELL 1 4 P X 1 4 T BRASS 8 18 215 16 1 HOSE ASSEMBLY 3 16 ID X 38 OL 9 21 097 4 PLUG 1 1 4 IN PVC 10 19 009 1 CAP PLUG 2IN RUBBER 11 61 002 1 WELDMENT STRAINER BASKET ...

Page 70: ...SECTION 5 65 SAPPHIRE SCIENTIFIC MODEL 370 SS PART 49 038 REV F ELECTRICAL DIAGRAM WATER PUMP ...

Page 71: ...SECTION 5 66 SAPPHIRE SCIENTIFIC MODEL 370 SS PART 49 038 REV F ...

Page 72: ...NLEADED FUEL ONLY 44 081 DECAL ENGINE COVER WARRANTY 44 090 DECAL MANIFOLD MAINTENANCE 44 066 DECAL WARNING ELECTRIC SHOCK 44 085 DECAL WARNING ROTATING MACHINERY 44 083 DECAL WARNING HIGH PRESSURE 44 067 DECAL WARNING READ MANUAL 44 080 DECAL WARNING VENTILATED AREA 44 084 DECAL CAUTION HOT SURFACE ...

Page 73: ...ESSORIES 67 014 STRYKER WAND Solution line coupling Solution control valve Turn 45 counter clockwise to open fully FIG A HANDLE DETAIL Purge valve To flush out or debris from injector loosen purge valve and allow solution to flow at full force Injector extraction manifold ...

Page 74: ...SHTOFF WASTE PUMP 7 14 006 2 CLAMP HOSE 20 SS 8 14 000 2 CLAMP HOSE 12 X 5 SS 9 41 038 1 WASHER GARDEN HOSE CAP 10 21 071 1 CAP GARDEN HOSE BRASS 11 31 016 1 CONN 3 PRG TWR 38045 WAYTEK 12 31 019 3 PIN FEMALE 31035 WAYTEK 13 47 031 1 HARNESS WASTE PUMP OUT 14 16 004 6 FT HOSE WTR IN HRZ 500 FT BULK 15 16 018 2 FT HOSE WTR 1 IN HRZ 100 FT BULK 16 10 178 4 BOLT TAP 5 16 18 X 2 1 2 HXHD Z 17 10 068 3...

Page 75: ...2 FTTG BULKHEAD 1 4 IN BRASS 3 21 039 2 ELL 1 4 IN LG STREET BRASS 4 21 038 1 ELL STREET 1 8 IN BRASS 5 21 007 2 FTTG BRB 1 8P X 5 16 H BR 6 21 006 4 FTTG BRB 1 4P X 5 16H BR 7 18 028 1 HOSE 3 16 X 25 1 8P X 1 8P NO COVER 8 14 011 6 CLAMP HOSE FUEL 6 9 14 000 2 CLAMP HOSE 12 FIG B EXTRACTION HEAD Bottom view Cut Existing Hose 3 From Hose End Vent Tube Fuel Suction Line Fuel Return Line To Bottom o...

Page 76: ...EL 6 3 21 006 4 FTTG BRB 1 4P X 5 16H BR 4 21 007 2 FTTG BRB 1 8P X 5 16 H BR 5 21 038 1 ELL STREET 1 8 IN BRASS 6 21 039 2 ELL 1 4 IN LG STREET BRASS 7 21 086 2 FTTG BULKHEAD 1 4 IN BRASS 8 21 116 1 ELL 1 8 FP X 1 8 FP BRONZE 9 66 030 1 ADAPTOR FUEL NECK CHEVY 10 18 027 2 HOSE 3 16 X 5 1 8P X 1 8P NO CVR 2 1 9 4 1 8 Remove Existing Hose and Cut in Half CAUTION Do Not Cut Inner Hose To Bottom of T...

Page 77: ... FLR CHVY 2003 2 14 006 2 CLAMP HOSE 20 3 18 028 1 HOSE 3 16 X 25 1 8P X 1 8P NO COVER 4 14 011 6 CLAMP HOSE FUEL 6 5 21 038 1 ELL STREET 1 8 IN BRASS 6 21 007 2 FTTG BRB 1 8P X 5 16 H BR 7 21 039 2 ELL 1 4 IN LG STREET BRASS 8 21 006 4 FTTG BRB 1 4P X 5 16H BR 9 21 086 2 FTTG BULKHEAD 1 4 IN BRASS 2 3 4 5 6 1 Cut Hose and Remove Flapper Valve Trim Fuel Filler Neck 1 Reinstall Flapper Valve Inside...

Page 78: ...66 030 1 ADAPTOR FUEL NECK CHEVY 3 21 038 1 ELL STREET 1 8 IN BRASS 4 14 011 6 CLAMP HOSE FUEL 6 5 21 007 2 FTTG BRB 1 8P X 5 16 H BR 6 18 028 1 HOSE 3 16 X 25 1 8P X 1 8P NO COVER 7 21 086 2 FTTG BULKHEAD 1 4 IN BRASS 8 21 006 4 FTTG BRB 1 4P X 5 16H BR 9 21 039 2 ELL 1 4 IN LG STREET BRASS 1 2 3 4 5 Fuel Suction Line Remove Existing Hose and Cut in Half CAUTION Do Not Remove Ball To Bottom of Ta...

Page 79: ...of the supplied hose in the finished assembly 2 Drill a 3 4 inch hole through the vehicle floor at the location chosen for the bulkhead connector 3 Install the bulkhead connector by inserting the fitting and tightening the nut and lock washer on the opposite side of the vehicle floor 4 Inside the vehicle attach the hose barb fitting and connect the fuel line from the console 5 Drill a 1 2 inch hol...

Page 80: ...te location for the fuel pump assembly housing to mount underneath the vehicle that will not cause damage to the vehicle or compromise the fuel line routing or components 2 Remove the housing lid from the fuel pump assembly 3 Use the supplied Tek screws to install the lid of the fuel pump housing to the vehicle Figure 2 Fuel Pump Assembly Detail ...

Page 81: ... the bypass filter return port back to the vehicle fuel supply Figure 3 Fuel Pump and Filter Detail 5 Attach the 90 degree elbow and hose barb fittings to the bulkhead connector underneath the vehicle 6 Connect a segment of hose between the outlet side of the fuel bypass filter to the hose barb fitting 7 Ensure that all hose clamps are properly tightened 8 Connect the electrical extension harness ...

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Saphire Scientific 370 SS, Service And Operation Manual

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Summary of Contents for 370 SS

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