SanRex SANARG 160P, Operator'S Manual

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Table of Contents
1.0 SAFETY REGULATIONS AND REQUIREMENTS ............................................................. 9
1.1 NOTES, CAUTIONS AND WARNING ANNOTATIONS ................................................. 9
1.2 SAFETY RECOMMENDATIONS ..................................................................................... 10
1.3 WELDING SYMBOLS ....................................................................................................... 11
1.3.1 SAFETY SYMBOL LEGEND ..................................................................................... 11
1.3.2 GRAPHIC SYMBOL LEGEND .................................................................................. 15
1.4 SAFETY PRECAUTIONS ................................................................................................. 16
1.5 SAFE OPERATION OF THE WELDER AND PERSONAL PROTECTION ................... 17
1.5.1 IMPORTANT SAFETY PRECAUTIONS.................................................................. 17
1.5.2 ELECTRIC SHOCK ............................................................................................................ 18
1.5.3 GASES AND FUMES .................................................................................................. 19
1.5.4 FIRE AND EXPLOSIONS ........................................................................................... 20
1.5.5 ARC WELDING RAYS, NOISE AND SPATTER OR SLAG ................................... 21
1.5.6 GAS CYLINDERS ....................................................................................................... 22
1.6 REFERENCE PUBLICATIONS ......................................................................................... 23
2.0 INTRODUCTION AND DESCRIPTION .............................................................................. 25
2.1 GENERAL ........................................................................................................................... 25
2.2 WELDING MACHINE DESCRIPTION............................................................................. 25
2.3 160P POWER SOURCE FEATURES ................................................................................. 25
2.4 WELDING OUTPUT VOLTAGE AND AMPERAGE CURVES ..................................... 27
2.4.1 160P V/A OUTPUT CURVES ..................................................................................... 27
2.5 FUNCTIONAL BLOCK DIAGRAM .................................................................................. 28
3.0 INSTALLATION RECOMMENDATIONS .......................................................................... 29
3.1 TRANSPORTATION METHODS ...................................................................................... 29
3.2 ENVIRONMENT................................................................................................................. 30
3.3 MACHINE GROUNDING & HIGH FREQUENCY INTERFERENCE ........................... 30
3.3.1 GROUNDING .............................................................................................................. 30
3.3.2 HIGH FREQUENCY INTRODUCTION .................................................................... 30
3.3.3 HIGH FREQUENCY INTERFERENCE ..................................................................... 31
3.4 LOCATION ......................................................................................................................... 32
3.5 ELECTRICAL INPUT CONNECTIONS & REQUIREMENTS ....................................... 32
3.5.1 INPUT POWER ............................................................................................................ 32
3.5.1.1 160P Input Power ....................................................... Error! Bookmark not defined.
3.5.2 FUSING ........................................................................................................................ 33
3.5.3 ELECTRICAL INPUT CONNECTIONS .................................................................... 34
3.5.3.1 160P Input Power Connections ...................................................................................... 34
3.6 SPECIFICATIONS .............................................................................................................. 36
3.7 DUTY CYCLE ..................................................................................................................... 37
4.0 OPERATOR CONTROLS, DIMENSIONS & OUTLINE .................................................... 39
4.1 DIMENSIONS AND OUTLINE ......................................................................................... 39
4.2 OPERATOR CONTROLS, LOCATION AND FUNCTIONALITY ................................. 40
4.3 8-PIN REMOTE CONTROL RECEPTACLE .................................................................... 42
4.4 PARAMETER DISPLAY PANEL ...................................................................................... 43
4.5 FUNCTION SELECTION ................................................................................................... 45
4.6 PARAMETER SELECTION ............................................................................................... 46
5.0 SET-UP FOR BASIC STICK (SMAW) AND TIG (GTAW) WELDING ............................ 48
6.0 SEQUENCE OF OPERATION .............................................................................................. 49
6.1 STICK WELDING ............................................................................................................... 50