background image

17 

 

 
 

 

 
 

PROBLEM 

CAUSE 

REMEDY 

1. Conveyor does 
not run when 
switched on. 

(1) Power plug is not properly   
connected to mains. 
(2) Power switch is not turned on. 
(Reverse switch remains halfway.) 
(3) Inappropriate power source 

(1) Inspection, correction 
 
(2) Inspection, correction 
 

(3) Check power source. → See p.1

0. 

2. Conveyor is 
turned on, but 
motor will not 
run. 

(1) Disconnection or breakage in wiring 
(2) Conveyor speed is set too slow. 
(3) Circuit protector or emergency stop   
switch has been activated. 
(4) Failure of motor or condenser 

(1) Inspection, repair 

(2) Reset to appropriate speed. → See p.1

0. 

(3) Restore protection circuit or emergency 
stop switch. 
(4) Replacement (both motor and 
condenser) 

3. Motor runs, 
but belt does not 
move. 

(1) Belt is slacked off. 
(2) Belt is trapped after deviation. 
(3) Motor gear head teeth have   
become worn. 

(1) Take up belt. → See p.1

3. 

(2) Belt alignment adjustment → See p.1

4. 

(3) Replacement (Replace motor also.)   

  See p.16. 

4. Belt runs, but 
speed cannot be 
changed. 
(for variable-
speed type) 

(1) Disconnection or breakage in wiring 
of motor and controller 
(2) Failure of motor or controller 

(1) Inspection, repair 
 
(2) Replacement 

5. Conveyor will   
not start running 
unless belt is   
pulled. 

(1) Belt has been taken up too much. 
 
(2) Belt has something sticky on 
undersurface. 
 
(3) Belt has excessive resistance to 
winding. 
(Incorrect belt has been chosen.) 

(1) Loosen belt to proper tension.   

→ See p.1

3. 

(2) Remove any foreign matter and clean 
belt undersurface, or replace motor with 
higher capacity version. 
(3) Replace belt, or replace motor with 
higher capacity version. 

→ See p.1

4. 

6. Belt is not 
correctly aligned. 

(1) → See p.1

4. 

(1) Belt alignment adjustment 

7. Drive unit 
makes abnormal 
noise. 

(1) Drive pulley bearing setting bolt(s)   
has become loose. 
(2) Sprocket setting bolt(s) has   
become loose. 

(1) Tighten setting bolt(s). 
 
(2) Tighten setting bolt(s). 

8. Motor has 
become 
damaged. 

(1) Inappropriate power source 
(2) Conveyor has been overloaded. 
(3) Conveyor runs too quickly or too   
slowly. 
(4) Belt has been taken up too much. 
(5) Belt is trapped after deviation. 

(1) Check power source. → See p.1

0. 

(2) Reduce load. 
(3) Set at proper speed, or replace gear 
head. 
(4) Loosen belt to proper tension.   

→ See p.1

3. 

(5) Belt alignment adjustment 

→ See p.1

4. 

9. Electric shock 
is received from 
conveyor. 

(1) Static electricity has been charged 

in frames. 

(2) Electric leakage 

(1) Properly ground the machine. 

  See p.10. 

(2) Inspection, investigation 

11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INSPECTION AND MAINTENANCE 

11-1. PROBLEMS AND REMEDIES 

Summary of Contents for S-CON MINI SLIM

Page 1: ...1 S CON MINI SLIM OPERATING AND SERVICE MANUAL...

Page 2: ...manual where the machine is installed so that it may be referred to when needed TABLE OF CONTENTS 1 Caution When Handling 2 Component Names 3 Assembly 4 Running the Conveyor 5 Taking up the Belt 6 Be...

Page 3: ...ode Constant speed C Brushless motor variable speed B Motor output Code 30W 30 Code BG BW XG XW XB XX NO Specification Standard Other None Color Green White Green White Blue Other 20 JOB SSF03 1 0C B3...

Page 4: ...T touch electrical parts with wet hands Do NOT use in an explosive atmosphere Avoid explosive gas explosive dust etc Lower cover and guard Install the optional lower cover or guard in order to prevent...

Page 5: ...yor Secure the conveyor to the floor ground When using the conveyor be sure to secure it to the floor ground with anchor bolts etc to prevent it from toppling irrespective of indoor use or outdoor use...

Page 6: ...CHINE When working close to the conveyor take care not to get caught in it There is a risk of being injured by the conveyor DO NOT OPERATE WITHOUT GUARDS IN PLACE Do NOT remove safety covers etc There...

Page 7: ...7 2 COMPONENT NAMES HEAD DRIVE TYPE CENTER DRIVE TYPE...

Page 8: ...Position of Frame Support 3 ASSEMBLY 1 Install full length of frame straight not bent in any place 2 Finely adjust conveyor level NOTE If conveyor is bent or not level on top belt may stray to one si...

Page 9: ...connectors In this case be sure to reinstall control unit cover If control unit is delivered in separate packaging install it as follows Control unit consists of main body and attachment bracket in th...

Page 10: ...sure to confirm that the power source voltage is within the rated voltage range before NOTE 1 turning ON the power source 2 Be sure to start and stop the conveyor with RUN STAND BY switch When starti...

Page 11: ...it NOTE Do not start and stop the conveyor excessively frequently It may cause machine failure or shorten NOTE its service life NOTE 1 Be sure to ground earth NOTE 2 AC line filter should be set up by...

Page 12: ...Do not start and stop 1 the conveyor excessively frequently It may cause machine failure or shorten its service 1 life 3 The RUN STAND BY switch of control unit is not for turning the power on and of...

Page 13: ...te belt expansion percentage 1 Slacken belt 2 Mark any two points on belt surface and measure 2 length between them 3 Take up belt 4 Measure length between two marks 1 again eg 1000 mm 1 1002 mm Belt...

Page 14: ...ent in any place If necessary correct frame condition to solve belt deviation NOTE This machine is not equipped with belt alignment adjustment mechanism 6 BELT ALIGNMENT ADJUSTMENT 7 BELT REPLACEMENT...

Page 15: ...er Slacken belt See p 13 Remove C form fixing ring with a pair of snap pin pliers special tool for C form fixing ring of shaft Pull out squeezing pulley Head or Tail Pulley Removal Remove drive cover...

Page 16: ...lley See p 15 Remove hexagon nuts 4 nuts while retaining cross recessed flush head machine screws with Phillips type screwdriver Pull out motor 10 DRIVE UNIT RELOCATION possible for CENTER DRIVE TYPE...

Page 17: ...ent 5 Conveyor will not start running unless belt is pulled 1 Belt has been taken up too much 2 Belt has something sticky on undersurface 3 Belt has excessive resistance to winding Incorrect belt has...

Page 18: ...n loose attachment bolts Overheat abnormal noise Manual check and listening Inspection and adjustment or replacement Six monthly Drive pulley Wear of surface rotation malfunction Visual inspection and...

Page 19: ...19 MEMO...

Page 20: ...3 02 Particular attention is given to the manufacture and transportation of SANKI conveyors However if you need any information about the use or failure of the machine or any other matters please cont...

Reviews: