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22    S&C Instruction Sheet 768-550 

Maintenance

Charging Voltage

The correct charging voltage improves battery life expectancy. 
For every 0.6 volts in excess of the recommended charging 
voltage, the life of these 12-volt batteries can be reduced by up 
to 50 percent. Undercharging causes sulfation, which shortens 
life expectancy. Mea sure the battery charger output voltage 
with load connected and batteries disconnected. Account 
for the temperature compensation factor. If necessary reset 
the charging voltage.

For instructions about recalibrating S&C Battery Char-

gers typically used in the Type CCU-SP, refer to S&C Battery 
Charger Recalibration Procedure RD-3808.

The battery charger/switch control typically used in the 

Type CCU-XP does not require recalibration; therefore, a 
procedure is not refer enced.

New Battery Preparation

The replacement batteries must be in good condition. New 
batteries are received with an unknown history of handling 
and storage and may not have been optimally conditioned 
to reach full-capacity charge. To condition a battery to use 
its full capacity, it must be given multiple charge/discharged 
cycles under controlled conditions. Automated charging 
equipment is available from a number of manufacturers. 
If batteries are not preconditioned this way, they may not 
provide full capacity when installed and may take several 
months to reach full capacity.

Install a battery ID label on each battery in a visible loca-

tion.

Recommendations for battery storage are located in the 

“Specifications” section on pages 28 and 29.

Summary of Contents for Scada-Mate CCU-SP

Page 1: ...nstalling and Connecting a User Supplied Communication Device 13 Connecting an Antenna 14 Connecting a Land Line Interface 14 Connecting Control Power 15 Connecting Remote Terminal Unit Hardware Statu...

Page 2: ...this publication WARNING The equipment in this publication must be selected for a specific application The application must be within the ratings furnished for the selected equipment The warranty and...

Page 3: ...ons including recommended precautions are not followed NOTICE NOTICE identifies important procedures or requirements that can result in product or property damage if instructions are not followed If y...

Page 4: ...lace in operation or charge batteries in this equipment G 6226 C WARNING Electrical Shock Before energization and at all times when energized G 6289 D WARNING Electrocution Hazard Failure to follow th...

Page 5: ...stored energy operating mechanism and switch base contain fast moving parts that can severely injure fingers Do not remove or disassemble the operating mechanism or remove access panel on the switch...

Page 6: ...it is packaged and crated appropriately to avoid damage during shipment A catalog drawing and wiring diagram for the communication and control unit is located in a water resistant envelope in the inst...

Page 7: ...auxiliary battery charger float charges extra battery packs needed for some Remote Terminal Units and communication devices Battery charger provides continuous float charge to battery packs Switch co...

Page 8: ...ks provide power for the installation 316L stainless steel NEMA 4X enclosure with three point door latch and padlockable handle Components CCU XP Communication and Control Unit Externally Powered by A...

Page 9: ...bolt of the switch and the top through bolt of the com munication and control unit when using the standard 35 foot 1067 cm control cable is 28 feet 4 inches 864 cm for switches in the upright vertical...

Page 10: ...tach an appropriate lifting sling and slowly raise the sling so it becomes taut Carefully raise the control unit to the mounting height and guide it so the through bolts projecting from the utility po...

Page 11: ...hthecon trolcableplug Secure the plug with the con nector clips Refer to Instruction Sheet 768 500 Retain the dust cover and sensor shorting blocks for future use See Figure 7 STEP 6 Locate the connec...

Page 12: ...ol unit Maintain a 9 inch 229 mm minimum radius when bending the control cable at the drip loop and at the switch connection Adjust the control cable along the length of the utility pole and form a co...

Page 13: ...the communication device See Figure 11 Figure 11 Connect power to the communication device using the indicated termi nal block NOTICE The battery charger float charge is factory calibrat ed to accomm...

Page 14: ...essor When the communication device is supplied by others Prepare a weather tight entrance in the bottom or on the rear of the enclosure in accor dance with utility practice Install the appropri ate s...

Page 15: ...instances the external ac input on the S C Battery Charger is for use only when configuring the remote terminal unit in accordance with the remote terminal unit instructions Refer to the included wiri...

Page 16: ...nished testing functionality of the communication and control unit and the auto mated switch if connected to the communica tion and control unit via the control cable can be accomplished with a person...

Page 17: ...position Then place the battery charger power switch in the On position and confirm that the POWER LED display is lit and the CHARGER OVERVOLTAGE and BATTERY LOW LED displays are not lit When the cont...

Page 18: ...inside the com munication and control unit in the Local mode See Figures 15 and 16 Then press the OPEN or CLOSE pushbutton as required The interrupter OPEN CLOSED indicator on the end of the switch ba...

Page 19: ...ess the interrupter contacts are in the Open posi tion Refer to Instruction Sheet 768 500 S C Scada Mate Switching Systems Outdoor Distribution 14 4 kV through 34 5 kV STEP 4 Provision for tagging the...

Page 20: ...his switch or working on the conductors on either side of the switch test for voltage using proper high voltage test equipment Then install suitable grounding equip ment Failure to observe these preca...

Page 21: ...changes Record the following Battery identification number Date of installation Battery charging voltage Ambient temperature Date removed from service Battery appearance Physical appearance Examine t...

Page 22: ...ry charger switch control typically used in the Type CCU XP does not require recalibration therefore a procedure is not refer enced New Battery Preparation The replacement batteries must be in good co...

Page 23: ...rge the batteries STEP 1 Make sure that the power switch on the bat tery charger is in the Off position STEP 2 Ground the enclosure using the ground lug on the back of the enclosure STEP 3 Place the b...

Page 24: ...For Type CCU SP Place the battery charger in the External Source position Then put the power switch in the Off posi tion b For Type CCU XP Disconnect the fuse block Then after 15 30 seconds discon nec...

Page 25: ...in Plastic Outer Case Manufacturer Hawker Energy Products Type Rechargeable sealed lead starved electrolyte Part Number 0809 0016 S C 9931 267 Nominal Voltage each battery pack 12 Vdc at 25oC 77oF Rat...

Page 26: ...Source 5 hours Dc Output Fuse 10 A 32 V Ac Input Fuse GDC 2A Cyclon Battery Packs in Metal Outer Case Manufacturer Hawker Energy Products Type Rechargeable sealed lead starved electrolyte Part Number...

Page 27: ...ations and the adjusted magnitude ratio used to calibrate the corresponding voltage sensing input to the RTU To determine the adjusted voltage sensor magnitude ratio s measure and record the voltage s...

Page 28: ...ge sensor output selector switch is in the 69 Vac position after calibrating the RTU For future reference keep the yellow card in the water resistant envelope and place it in the instruction manual ho...

Page 29: ...values The corrected sensor ratios may be used by the RTU to adjust the sensor outputs to account for the tolerance variations in the components The magnitude ratio and phase angle shift measurements...

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