Samsung AM TXMDCH Series Installation Manual Download Page 31 | Manualshive

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31

ENGLISH

Insulating Base Heater

Install the Base Heater on the

bottom part of the outdoor unit
after drilling and ﬁx 3 places with
the ﬁxing clips and ﬁxing screws.

To prevent the Base heater wire

from interfering with the fan during
operation, ﬁx it to the motor bracket
wire.

Fix the enclosed PBA on the control

box as shown in the ﬁgure.

Use enclosed screw to ﬁx 1 place on

the PBA.

Connect the Base heater connector

(white) as shown in the ﬁgure.

Connect the PBA connector (blue)

as shown in the ﬁgure.

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Summary of Contents for AM TXMDCH Series

Page 1: ...l AM TXMDCH Thank you for purchasing this Samsung Product Before operating this unit please read this installation manual carefully and retain it forfuture reference ki _TW__ _hTWX pt k tGzGljvG䖐㨴㥐㛨ὤ hh luU GGGX YWYWTWZTY GGG㝘䟸GYaX aY ...

Page 2: ...efrigerant pipe installation 12 Wiring work 32 Grounding work 37 Basic segment display 38 Setting outdoor unit option switch and key function 38 Pump Down 45 Checking lists after ﬁnishing installation 47 Inspection and check operation 48 Automatic refrigerant amount detection function Checking th amount of refrigerant 50 Trial operation 51 ki _TW__ _hTWX pt k tGzGljvG䖐㨴㥐㛨ὤ hh luU GGGY YWYWTWZTY GG...

Page 3: ... used for laundry X Do not use the units if damaged If problems occur switch the unit oﬀ and disconnect it from the power supply X In order to prevent electric shocks ﬁres or injuries always stop the unit disable the protection switch and contact SAMSUNG s technical support if the unit produces smoke if the power cable is hot or damaged or if the unit is very noisy X Always remember to inspect the...

Page 4: ...ss and repair the units in SAFETY CONDITIONS as set out in prevailing regulations with harnesses ladders scaﬀolding or any other elevation system will NOT be considered part of the warranty and will be charged to the end customer Power supply line fuse or circuit breaker X Always make sure that the power supply is compliant with current safety standards Always install the air conditioner in compli...

Page 5: ... units within the capacity of an outdoor unit is recommended Outdoor unit Outdoor unit capacity HP The maximum number of connectable indoor units ea Total capacity of the connected indoor units KW AM036TXMDCH 4 3 8 6 0 15 7 20 54 AM048TXMDCH 5 4 9 7 0 18 2 24 62 AM053TXMDCH 6 4 5 10 7 8 20 2 27 69 Accessories X You must keep the following accessories until the installation is ﬁnished X Hand over t...

Page 6: ...ke sure to follow below guides when installing at the seashore 1 Do not install the product in a place where it is directly exposed to sea water and sea breeze Make sure to install the product behind a structure such as building that can block see breeze Even when it is inevitable to install the product in seashore make sure that product is not directly exposed to sea breeze by installing a protec...

Page 7: ...dbysnowfall Theframeshouldbe installedinaplacewheretheairinletandheatexchangeroftheunitarenotburiedinthesnow Aventilationsystemmayberequiredwhentheoutdoorunitisinstalledinaclosedspaceorroom eventhoughR410aisnot poisonousorﬂammable Installrailingaroundtheoutdoorunittopreventitfallingwhentheunitisinstalledonahighplacesuchastheroofofthebuilding Avoidinstallingtheunitsinplacesnearanexhaustpipeandventi...

Page 8: ...irection When installing 1 outdoor unit Unit mm inch When the air outlet is opposite the wall When the air outlet is toward the wall 300 12 or more 1500 60 or more When 3 sides of the outdoor unit are blocked by the wall The upper part of the outdoor unit is blocked and the air outlet is toward the wall 300 12 or more 150 6 or more 600 24 or more 1500 60 or more 2000 80 or more The upper part of t...

Page 9: ...or more 1500 60 or more 600 24 or more 600 24 or more When front and rear side of the outdoor unit is toward the wall 1500 60 or more 600 24 or more 3000 120 or more 300 12 or more 3000 120 or more Should adopt bar type louver Don t use a type of rain resistance louver Bar type louver Rain resistance louver Louver speciﬁcations Angle criteria less than 20 Opening ratio criteria greater than 80 WAR...

Page 10: ...he outdoor unit 150mm 6 inch higher than the base ground and install the drain hole to connect the pipe to the drainage X When the front fan of an outdoor unit is installed in a place where the average snowfall is more than 150mm 6inch the discharge duct should be attached to the outdoor unit X The concrete foundation should be 1 5 times larger than bottom of the outdoor unit X It is necessary to ...

Page 11: ...crews on the cover top of the outdoor unit Wind wires round the four screws and fasten the screws again Fix the wires to the ground If the outdoor unit is not ﬁxed securely product may fall and it might cause loss of life or property damage Do not install the outdoor unit on a wood palette Fix the outdoor unit securely to the base ground with anchor bolts The manufacturer is not responsible for th...

Page 12: ... cause explosion and injury WARNING Tool Work If compatible with conventional tool Pipe cutter Refrigerant pipe work Pipe cutting Compatible Flaring tool Pipe ﬂaring Refrigerant oil Apply refrigerant oil on ﬂared part Exclusive ether oil ester oil alkali benzene oil or synthetic oil Torque wrench Connect ﬂare nut with pipe Compatible Pст ipe bender Pipe bending Nitrogen gas Air tightening test Inh...

Page 13: ...Ø9 52 3 8 Ø15 88 5 8 Ø19 05 3 4 5 4 Ø9 52 3 8 Ø15 88 5 8 Ø19 05 3 4 6 5 Ø9 52 3 8 Ø19 05 3 4 Ø22 23 7 8 X Install the refrigerant pipe according to main pipe size of each outdoor unit capacity X When the pipe length between an outdoor unit and the farthest indoor unit including elbow exceeds 90m 295ft the gas pipe size should be upgraded one step among the main pipes from the outdoor unit to the ﬁ...

Page 14: ...side exposure Longer than one month Pipe pinch Shorter than one month Taping Inside exposure Taping Refrigerant pipe brazing and safety information Important information for refrigerant pipe work X Make sure that there is no moisture inside the pipe X Make sure that there are no foreign materials and impurities in the pipe X Make sure that there is no leak X Make sure to follow the instruction whe...

Page 15: ... ﬂaring tool as shown below A Flaring bar Pipe York Flaring bar Pipe Flare nut Clutch type Wing nut type Flaring tool Pipe diameter mm inch A mm inch Flare tool for R 410A clutch type Conventional ﬂare tool Clutch type Wing nut type Ø6 35 1 4 0 0 5 0 0 776 1 0 1 5 0 039 0 059 1 5 2 0 0 059 0 079 Ø9 52 3 8 0 0 5 0 0 776 1 0 1 5 0 039 0 059 1 5 2 0 0 059 0 079 Ø12 70 1 2 0 0 5 0 0 776 1 0 1 5 0 039 ...

Page 16: ... Flare shape mm inch kgf cm N m Ø6 35 1 4 140 180 14 18 8 70 9 10 0 343 0 358 D L R 0 4 0 8 0 016 0 032 90 2 45 2 Ø9 52 3 8 350 430 34 42 12 80 13 20 0 504 0 520 Ø12 70 1 2 500 620 49 61 16 20 16 60 0 638 0 654 Ø15 88 5 8 690 830 68 82 19 30 19 70 0 760 0 776 Blowing Nitrogen gas should be done when brazing the pipe Make sure to use the provided ﬂare nut Make sure that there are no cracks on the b...

Page 17: ...t damaged by a brazing ﬁre Wrap the bottom side of the service valve with a wet cloth and braze it as shown above Make sure not to interrupt the brazing with the drips from the wet cloth The connecting pipes of liquid side and gas side should not contact each other nor should they contact to the product Vibration may cause damage to the pipes CAUTION High pressure Liquid side Low pressure Gas side...

Page 18: ...sing aY joint EEV kit Using a header joint Using a header joint Y joint Allowable length of the refrigerant pipe and the installation examples Connection byY joint Outdoor unit Connection byY joint EEV kit Outdoor unit ki _TW__ _hTWX pt k tGzGljvG䖐㨴㥐㛨ὤ hh luU GGGX_ YWYWTWZTY GGG㝘䟸GYaX aZW ...

Page 19: ...t between an outdoor unit and indoor unit 50m 164 Height H2 The diﬀerence of height between indoor units 15m 49 Maximum allowable length afterY joint Actual Length The distance between the ﬁrstY joint and the farthest indoor unit 40m 131 Ex 8 indoor units b c d e f g p 40m 131 Allowable length between EEV kit and an indoor unit 20m 65 Ex h l j 20m 65 EEV Kit Model name Remarks EEV Kit Indoor units...

Page 20: ...m the outdoor unit to the ﬁrstY joint should be less than 110m 361 Total length The sum of total length of pipes should be less then 300m 984 Maximum allowable height Outdoor unit Indoor units Height H1 The diﬀerence in height between an outdoor unit and indoor unit 50m 164 Height H2 The diﬀerence in height between indoor units 15m 49 Maximum allowable length afterY joint Actual Length The distanc...

Page 21: ...or more NOTE Install theY joint within 15 on the horizontal or on the vertical Make sure that the pipe does not break atY joint and pipe connection Keep a minimum straight line distance of 500mm 20 inch or more before connectingY joint 15 Install theY joint within 15 on the horizontal or on the vertical Minimum straight line distance 500mm 20 inch or more Main pipe Connect to outdoor unit Pipe Fro...

Page 22: ...e reducer ﬁtted on the diameter of the pipe Liquid side Gas side Reducer Pipe Purchased privately To indoor unit Pipe Purchased privately Reducer To outdoor unit Supplied Reducer Pipe Purchased privately To indoor unit Pipe Purchased privately Reducer To outdoor unit X Block the unused pipes end with caps if the number of connected indoor unit is fewer than header joint ports Liquid side Gas side ...

Page 23: ...indoor unit Connect the indoor unit as the highest capacity comes ﬁrst 10 15mm 0 39 0 59 inch or more CAUTION X Install the header joint horizontally Install the header joint horizontally so that it is not facing down Liquid side 10 or less Should be horizontal Reducer Header joint Pipe 15 or less Should be horizontal Should be horizontal Gas side 15 or less Should be horizontal 10 or less Should ...

Page 24: ...ops After applying Nitrogen gas check the change of pressure using pressure regulator If the pressure drops check if there is a gas leak If the pressure is changed apply soapy water to check the leak Check the pressure of the gas again Maintain 1 0 MPa gauge pressure 145 psig of the pressure before performing vacuum drying and check for further gas leak After checking ﬁrst gas leak maintain 1 0 MP...

Page 25: ...n 2 hours and 30 minutes The time of vacuum drying may diﬀer depending on the length of the pipe or outdoor temperature Perform vacuum drying for at least 2 hours and 30 minutes Close the valve after checking the vacuum gauge pressure has reached at 100 7 kPa gauge pressure 5 torr Check the vacuum pressure using the vacuum gauge Check whether the pressure is maintained as 100 7 kPa gauge pressure ...

Page 26: ...t of additional refrigerant 55m 180 45 x 60g 15m 49 21 x 20g 3600g 2 The amount of additional refrigerant for each indoor unit Unit kg lb Capacity kBtu Model 5 6 7 9 12 15 18 20 24 27 30 32 36 48 54 1waycassette AM FN1DC AA AM NN1DC AA 0 25 0 55 0 25 0 55 0 25 0 55 Mini4waycassetteS 600x600 AM KNNDC AA AM NNNDC AA 0 37 0 82 0 37 0 82 0 29 0 64 0 29 0 64 0 37 0 82 0 37 0 82 4waycassette AM FN4DC AA...

Page 27: ...f additional refrigerant charging 3600g 700g 4300g Connecting the drain hose to the outdoor unit When using the air conditioner in the heating mode ice may accumulate During de icing defrost operation the condensed water must be drained oﬀ safely Consequently you must install a drain hose on the outdoor unit following the instructions below X Leave space of more than 50mm 1 97 inch between the bot...

Page 28: ...de g m 24h 15 or less Formaldehyde dispersion mg L Oxygen rate 25 or more Selecting the insulation of refrigerant pipe X Insulate the gas pipe and liquid pipe by referring to the thickness of insulator for each pipe size X The standard condition is 30 C 86 F with humidity less than 85 In the conditions of high humidity use one grade thicker Pipe Pipe size mm inch Insulation Cooling Heating Remarks...

Page 29: ...he gas side and liquid side pipes leave 10mm 3 8 inch of space When contacting the gas side and liquid side pipe use thicker insulation Insulation Gas pipe Liquid pipe Insulation Gas pipe 10mm 3 8 Liquid pipe 10mm 3 8 10mm 3 8 Install the insulation not to be get wider and use adhesive on the connection part of it to prevent moisture entering Bind the refrigerant pipe with insulation tape if it is...

Page 30: ...nsulation purchased privately without a gap Wrap the connected part with insulation Purchased privately of a thickness of at least 10mm 3 8 X Use insulation that should be able to handle an interior temperature of over 120 C 248 F Wrap theY joint with insulation of a thickness of at least 10mm 3 8 Fix securely without any gap Provided insulation Fix securely without any gap Pipe insulation Purchas...

Page 31: ...se heater wire from interfering with the fan during operation ﬁx it to the motor bracket wire Fix the enclosed PBA on the control box as shown in the ﬁgure Use enclosed screw to ﬁx 1 place on the PBA Connect the Base heater connector white as shown in the ﬁgure Connect the PBA connector blue as shown in the ﬁgure ki _TW__ _hTWX pt k tGzGljvG䖐㨴㥐㛨ὤ hh luU GGGZX YWYWTWZTY GGG㝘䟸GYaX aZ ...

Page 32: ...bitrarily remodeled Failure to do so may result in reduced capacity of an air conditioner electric shock and ﬁre X Do not connect the grounding wire to that of gas pipe water pipe lightning rod or telephone Gas pipe If the gas leaks explosion or ignition may occur Water pipe If rigid vinyl pipe is used grounding eﬀect will not work Grounding wire and lightning rod of telephone The electric potenti...

Page 33: ...hase 2 wires 208V 230V MCCB ELB ELCB Or MCCB ELB ELCB Or Earth 1 phase 2 wires 208V 230V Connection of the power cable 1 phase 2 wires using EEV kit Distribution board Outdoor unit Indoor unit 1 phase 2 wires 208V 230V Earth Communication cable Wired remote controller EEV kit 1 phase 2 wires 208V 230V MCCB ELB ELCB Or MCCB ELB ELCB Or ki _TW__ _hTWX pt k tGzGljvG䖐㨴㥐㛨ὤ hh luU GGGZZ YWYWTWZTY GGG㝘䟸G...

Page 34: ...ed with a certiﬁed power supply cord and interconnection cord complying with the national regulations of the countries in which the appliance is to be sold X Refer to the unit nameplate for Minimum Circuit Ampacity MCA and maximum Over current Protection MOP rating 1 Voltage tolerance is 10 2 Maxium allowable voltage between phases is 2 NOTE Tightening power terminal X Connect the cables to the te...

Page 35: ... 17 5 1 2 Allowance mm inch 0 3 0 011 0 2 0 007 0 3 0 011 0 2 0 007 0 3 0 011 0 2 0 007 0 5 0 019 0 2 0 007 0 5 0 019 0 2 0 007 0 5 0 019 0 2 0 007 0 5 0 019 0 4 0 015 d1 Standard dimension mm inch 3 4 1 8 4 5 3 16 5 8 1 4 7 7 5 16 9 4 3 8 11 4 7 16 13 3 1 2 Allowance mm inch 0 2 0 007 0 2 0 007 0 2 0 007 0 2 0 007 0 2 0 007 0 3 0 011 0 4 0 015 E Min 6 1 4 7 9 5 16 9 5 5 16 11 3 8 12 5 1 2 17 5 11...

Page 36: ...se of installing circuit breaker as well 1 Grounding work 3 Grounding must be done by your installation specialist Check if the grounding resistance is lower than 100Ω When installing a circuit breaker that can cut the electric circuit within 0 5 second in case of a short circuit the allowable grounding resistance should be 30 500Ω 2 Grounding at dry place The grounding resistance is should be low...

Page 37: ... in a storm conductor 50cm 1 6 ft 30cm 1 ft The grounding wire for the telephone line cannot be used to ground the air conditioner CAUTION 3 Install a green yellow coloured grounding wire Refer to the Wiring work for the speciﬁcation of grounding wire When the grounding wire is too short extend the grounding wire but bind the connection part with insulation tape Do not bury the connection Secure t...

Page 38: ...ion address After communication setting usual occasion MCU Indoor unit address SEG 1 SEG 2 SEG 3 SEG 4 I U A MCU C I U 0 MCU 1 Reception address in decimal number I U Indoor unit MCU HR Changer MCU Setting outdoor unit option switch and key function Setting outdoor unit option switches ATYPE Terminal blocks R1 R2 for connection with the Upper Controller DMS Touch On Oﬀ Controller etc Do not connec...

Page 39: ...s Step 4 5 The setting of heat recovery system Step 6 7 Save Step 8 Yes No Installing and setting the option with tact switch and explanation of the functions Setting the option 1 Press and hold K2 to enter the option setting Only available when the operation is stopped If you enter the option setting display will show the following If you have set the Emergency operation for compressor malfunctio...

Page 40: ...option Remarks Unused option Main 0 0 0 0 Unused option Unused option by this model Cooling capacity correction Main 0 1 0 0 7 9 Targeted evaporation temperature C When low temperature value is set discharged air temperature of the indoor unit will decrease 0 1 5 7 Factory default 0 2 9 11 0 3 10 12 0 4 11 13 0 5 12 14 0 6 13 15 Capacity correction for heating Main 0 2 0 0 3 0 Factory default Targ...

Page 41: ...isabled Factory default 0 1 Level 1 of height diﬀerence type 1 indoor unit is lower than outdoor unit When outdoor unit is located 40 80m above the indoor unit 0 2 Not applicable 0 3 Height diﬀerence type 2 outdoor unit is lower than indoor unit When indoor unit is over 30m above the outdoor unit Long pipng condition setting Setting is unnecessary if high head condition is set Main 0 9 0 0 Disable...

Page 42: ...ssive capacity increase when operating indoor units with small capacity 0 1 Disabled Gas leak pump down Main 1 9 0 0 Disabled Factory default If the gas leak occurred it should be entered in the pump down operation 0 1 Enabled Unused option Main 2 0 0 0 Unused option Unused option by this model Unused option Main 2 1 0 0 Unused option Unused option by this model Emergency operationfor indoorunit c...

Page 43: ... BLANK 2 times Trial operation in Cooling mode K 6 BLANK BLANK 3 times Pump down in Cooling mode K 7 BLANK BLANK 4 times Automatic setting of operation mode Cooling Heating for trial operation K 8 BLANK BLANK 5 times Checking the amount of refrigerant K 9 X X Display of last two digits may diﬀer depending on the progress 6 times Discharge mode of DC link voltage K A BLANK BLANK 7 times Forced defr...

Page 44: ...ture D 43 6 F 42 C २ 4 2 14 times EVI outlet temperature E 43 6 F 42 C २ 4 2 15 times Main EEV step F 2000 steps २ 2 0 0 16 times EVI EEV step G 300 steps २ 3 0 0 17 times Fan step H 13 steps २ 0 1 3 18 times Current frequency of compressor I 120 Hz २ 1 2 0 19 times Master indoor unit address Master indoor unit can be selected by wired remote controller J Master indoor unit not selected २ BLANK N ...

Page 45: ... may cause air to ﬂow into the compressor and too a high pressure to develop inside the refrigerant circuit leading to an explosion or product malfunction WARNING The object of pump down X You can reduce as much refrigerant leakage as possible during product movement or repair by collecting the refrigerant to the outdoor unit Caution for pump down procedure X The amount of refrigerant that can be ...

Page 46: ...essure 420 61 psig decrease the number of operating indoor unit and make the pressure below 2 9 MPa gauge pressure 420 61 psig X After checking that the pressure of high pressure side went below 2 9 MPa gauge pressure 420 61 psig open the manifold gage side valve 2 that is connected to the liquid pipe andrefrigerant container valve Then run the refrigerant from liquid pipe to refrigerant container...

Page 47: ...erant pipes within the allowable range Is the refrigerantY joint properly installed Has the connection of liquid and gas pipes been correctly performed Have you chosen correct insulation for pipes and have you insulated them correctly Is the pipe or connection part properly insulated Is the quantity of the additional refrigerant correctly weighed in You must record the amount of additional refrige...

Page 48: ...Check the power cable and communication cable of the indoor and outdoor unit 2 Supply power to the outdoor unit 3 hours before check operation to pre heat the crank case heater 3 Before supplying the power use a voltmeter and phase tester to check the voltage and the phase 230V between wires R S S T T R 4 When the power is supplied outdoor unit will execute tracking to check the indoor unit connec...

Page 49: ...HECKER to issue a result report Refer to service manual for further actions if you have any items with inspection required sign on the result report After taking appropriate measure for the items with inpection needed sign run the check operation again 4 Check the following itmes by running cooling heating trial operation Check if cooling heating operation performs normally Individual indoor unit ...

Page 50: ...ct in cooling mode for at least 30 minutes Product may trigger protection operation depending on the installation environment In this case result of refrigerant amount detection may not be accurate If escape the warranty temperatures can not get the accurate results Indoor 20 30 C 68 86 F Outdoor 5 43 C 41 109 4 F Actions to take after the detection result Exessive amount of refrigerant Discharge ...

Page 51: ...orrectly in cooling Check S net Pro for detailed operation X Explain to the user the usage of the air conditioner by referring to the users manual Turn on the outdoor unit 3 hours before the test operation to preheat the compressor If the compressor is not preheated CH may appear on the outdoor unit PCB depending on the outdoor temperature If the check operation is not completed UP may appear on t...

Page 52: ...ki _TW__ _hTWX pt k tGzGljvG䖐㨴㥐㛨ὤ hh luU GGG Y YWYWTWZTY GGG㝘䟸GYaX aZ ...

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