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Samson Type 5824, Mounting And Operating Instructions

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Samson Type 5824 Mounting And Operating Instructions Download Page 2

Note on these mounting and operating instructions

These mounting and operating instructions assist you in mounting and operating the device 
safely. The instructions are binding for handling SAMSON devices. The images shown in 
these instructions are for illustration purposes only. The actual product may vary.

 

Î

For the safe and proper use of these instructions, read them carefully and keep them for 
later reference.

 

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If you have any questions about these instructions, contact SAMSON‘s After-sales Service 
([email protected]).

The mounting and operating instructions for the devices are included 
in the scope of delivery. The latest documentation is available on our 
website at 

www.samsongroup.com > Service & Support > Downloads > 

Documentation

.

 Definition of signal words 

Hazardous situations which, if not avoided, 
will result in death or serious injury

Hazardous situations which, if not avoided, 
could result in death or serious injury

Property damage message or malfunction

Additional information

Recommended action

DANGER

!

WARNING

!

NOTICE

!

Note

Tip

 

EB 5824-1 EN

Summary of Contents for Type 5824

Page 1: ...Translation of original instructions EB 5824 1 EN Edition January 2023 Electric Actuators Type 5824 without fail safe action Type 5825 with fail safe action Three step version...

Page 2: ...estions about these instructions contact SAMSON s After sales Service aftersalesservice samsongroup com The mounting and operating instructions for the devices are included in the scope of delivery Th...

Page 3: ...tor 4 1 4 3 Transporting the actuator 4 1 4 4 Lifting the actuator 4 1 4 5 Storing the actuator 4 1 5 Installation 5 1 5 1 Installation conditions 5 1 5 2 Preparation for installation 5 1 5 3 Aligning...

Page 4: ...0 Servicing 10 1 11 Decommissioning 11 1 12 Removal 12 1 12 1 Force locking attachment 12 1 12 2 Form fit attachment 12 2 13 Repairs 13 1 13 1 Returning the actuator to SAMSON 13 1 14 Disposal 14 1 15...

Page 5: ...ed by external forces or any other external factors Refer to the technical data for limits and fields of application as well as possible uses See the Design and principle of operation section Reasonab...

Page 6: ...void personal injury or property damage plant operators and operating personnel must prevent hazards that could be caused in the control valve by the process medium the operat ing pressure the signal...

Page 7: ...I 2016 No 1101 The Electrical Equipment Safety Regulations 2016 SI 2012 No 3032 The Restriction of the Use of Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 Devices with...

Page 8: ...e 3323 Three way Valve u EB 8131 for Type 3531 Globe Valve for Heat Transfer Oil u EB 8135 for Type 3535 Three way Valve for Heat Transfer Oil 1 1 Notes on possible severe personal injury DANGER Risk...

Page 9: ...ugh incorrect operation use or installation as a result of information on the actuator being illegible Over time markings labels and nameplates on the actuator may become covered with dirt or become i...

Page 10: ...ightening torques Risk of damage to the electric actuator by moving the actuator stem too far The actuator stem of the electric actuators can be adjusted manually Move the actuator stem only as far as...

Page 11: ...ignation 2 Data Matrix code 3 Material no 4 Serial number date of manufacture 5 Supply voltage power line frequency 6 Power consumption 7 Rated travel 8 Stroking speed 9 Thrust actuator stem retracts...

Page 12: ...ovement of the actuator stem Standard stroking speed 0 Faster motor 3 Electric actuator Type 5825 x x Rated travel adaptation 6 mm force locking 1 12 mm force locking 2 15 mm form fit 3 Movement of th...

Page 13: ...piston 4 Coupling nut 5 Cam disk 6 Limit contacts 7 1 Adjuster for limit contact bottom contact cam 7 2 Adjuster for limit contact top contact cam 8 Spring assembly Type 5825 only 9 Travel indication...

Page 14: ...ion T V according to DIN EN 14597 in combination with different SAMSON valves Tested versions are indicated on the name plate Refer to Technical data The registration number is available on re quest 3...

Page 15: ...700 700 Retracts N 700 700 Attach ment Force locking Form fit Manual override Yes Supply voltage 24 V 50 Hz 230 V 50 Hz 60 Hz 2 Power consumption Approx VA 3 6 3 6 3 6 Permissible temperatures 4 Ambie...

Page 16: ...prox 0 75 1 00 0 75 1 00 0 75 0 75 1 Actuators with 6 mm travel can also be used for valves with 7 5 mm travel 45 s transit time 22 5 s for actuator with faster motor 2 Special version 3 The degree of...

Page 17: ...500 500 280 280 500 500 280 Retracts N 280 280 280 Thrust in the event of fail safe action N 500 500 500 500 280 280 3 3 280 Attach ment Force locking Form fit Manual adjuster Possible 2 Supply volta...

Page 18: ...sed for valves with 7 5 mm travel 45 s transit time 22 5 s for actuator with faster motor 2 Manual override using 4 mm Allen key after removing the front cover actuator always returns to fail safe pos...

Page 19: ...on 3 5 Dimensions Type 5824 10 and Types 5825 10 15 25 146 82 113 48 44 103 Types 5824 13 23 33 and Types 5825 13 23 version with faster motor 12 18 70 51 33 136 146 48 44 103 82 113 Fig 3 2 Dimension...

Page 20: ...n and principle of operation Type 5824 30 and Types 5825 30 33 35 203 50 136 10 46 5 15 mm travel Actuator with yoke 1400 7414 15 mm travel Actuator without yoke Fig 3 3 Dimensions in mm Types 5824 58...

Page 21: ...of the packaging in accordance with the valid regulations 1x Type 5824 or Type 5825 Electric Actuator 1x Document IP 5824 1 Important Product Information Fig 4 1 Scope of delivery Note 4 3 Transportin...

Page 22: ...c actuator against external influences e g impact Protect the electric actuator against moisture and dirt Make sure that the ambient air is free of acids or other corrosive media Observe the permissib...

Page 23: ...or outdoors The degree of protection IP 54 can only be achieved up to device index 03 when the actuator is installed in the upright position See the last two figures of the configuration ID written on...

Page 24: ...the driving pin is in position 0 delivered state Three way mixing valve change the alignment of the scale Carefully open the front housing cover We recommend screwing the bottom screws of the open fr...

Page 25: ...Both methods are described below Note Retracting the actuator stem mechanically 1 Unfasten the front housing cover and place a 4 mm Allen key on the red actu ating shaft 2 Retract the actuator stem tu...

Page 26: ...825 form fit attachment Mount the actuator with fail safe action stem extends or retracts according to section 5 4 2 5 5 Installing the control valve into the pipeline Degree of protection not achieve...

Page 27: ...locking attachment with coupling nut e g to Type 3222 Valve Form fit attachment with stem connector e g with yoke on Series V2001 Valve 1 1 A spacer see Annex is required here to mount a Type 3323 Th...

Page 28: ...n unintentionally Voltage applied to eL causes the actuator motor to retract the actuator stem Voltage applied to aL causes the actuator motor to extend the actuator stem Risk of damage to the actuato...

Page 29: ...al limit contacts Additional electrical equipment Controller Controller Type 5824 Type 5825 Actuator stem extends 2 eL aL L N L N Actuator stem retracts 1 1 Corresponds with terminal L2 in Types 5821...

Page 30: ...5 8 EB 5824 1 EN...

Page 31: ...24 1 EN 6 1 Operation 6 Operation 6 1 Device overview and operating controls 2 1 1 Travel indication scale 2 Handwheel only version without fail safe action Fig 6 1 Location of external operating cont...

Page 32: ...6 2 EB 5824 1 EN Operation 6 1 1 Actuating shaft opened front housing cover Actuating shaft Tag Tag when the end position is reached torque switch triggered Fig 6 2 Actuating shaft and torque switches...

Page 33: ...lly be used as make or break contacts Terminal assignment see the Installation section and Fig 7 1 Terminals 41 44 42 Bottom cam disk adjuster 7 1 Terminals 51 54 52 Top cam disk adjuster 7 2 1 Remove...

Page 34: ...at 0 1 Connect ohmmeter to terminals 61 and 62 see the Electrical connection sec tion 2 Move the actuator stem to the bottom end position 3 Turn the resistance transmitter counter clockwise as far as...

Page 35: ...ant supply voltage see the Installation section aL eL N N L L eL aL N aL eL N L N L N Fig 8 1 Movement of the actuator stem 8 2 Handwheel Travel and direction of action can be read off the scale of th...

Page 36: ...ft must be turned approx 4 turns using a 4 mm Allen key see Fig 8 3 In this case the housing cover must be opened see the Installation section Fig 8 3 Type 5825 Electric Actuator Direction of rotation...

Page 37: ...supply voltage and connections Actuator stem does not move through the whole range No or incorrect supply voltage connected Check the supply voltage and connections 9 1 Emergency action The valve on w...

Page 38: ...9 2 EB 5824 1 EN...

Page 39: ...es Service The actuator requires no maintenance We recommend inspection and testing ac cording to Table 10 1 Table 10 1 Recommended inspection and testing Inspection and testing Action to be taken in...

Page 40: ...10 2 EB 5824 1 EN...

Page 41: ...e and depend ing on its properties cause personal injury e g chemical burns Wear protective clothing safety gloves and eye protection Risk of burn injuries due to hot or cold com ponents and pipeline...

Page 42: ...11 2 EB 5824 1 EN...

Page 43: ...DANGER WARNING WARNING 12 1 Force locking attachment Version without fail safe action 1 Retract the actuator stem using the hand wheel see the Operation section 2 Open the front housing cover 3 Disco...

Page 44: ...n Fig 12 4 Version with actuator stem extends fail safe action 1 Open the front housing cover 2 Disconnect and remove the wires of the connection cables from the terminals 3 Unfasten the stem connecto...

Page 45: ...uator stem with actuator piston 4 Coupling nut 15 Yoke 16 Stem connector 17 Nut Force locking attachment with coupling nut e g to Type 3222 Valve Form fit attachment with stem connector e g with yoke...

Page 46: ...12 4 EB 5824 1 EN...

Page 47: ...vice or repair work Do not perform any repair work on your own Contact SAMSON s After sales Service 13 1 Returning the actuator to SAMSON Defective actuators can be returned to SAMSON for examination...

Page 48: ...13 2 EB 5824 1 EN...

Page 49: ...ion al refuse regulations Do not dispose of components lubricants and hazardous substances together with your other household waste We can provide you with a recycling passport according to PAS 1049 o...

Page 50: ...14 2 EB 5824 1 EN...

Page 51: ...our website u www samsongroup com Products Applications Product selector Actuators 5824 u www samsongroup com Products Applications Product selector Actuators 5825 15 1 Information on the UK sales re...

Page 52: ...d die Konformit t mit den einschl gigen Harmonisierungsrechtsvorschriften der Union best tigt the conformity with the relevant Union harmonisation legislation is declared with est conforme la l gislat...

Page 53: ...770 wird die Konformit t mit den einschl gigen Harmonisierungsrechtsvorschriften der Union best tigt the conformity with the relevant Union harmonisation legislation is declared with est conforme la l...

Page 54: ...rument Designated Standard SI 2016 No 1091 The Electromagnetic Compatibility Regulations 2016 EN 61000 6 2 2005 EN 61000 6 3 2007 A1 2011 SI 2016 No 1101 The Electrical Equipment Safety Regulations 20...

Page 55: ...strument Designated Standard SI 2016 No 1091 The Electromagnetic Compatibility Regulations 2016 EN 61000 6 2 2005 EN 61000 6 3 2007 A1 2011 SI 2016 No 1101 The Electrical Equipment Safety Regulations...

Page 56: ...15 6 EB 5824 1 EN Certificates TR CU certificate...

Page 57: ...EB 5824 1 EN 15 7 Certificates...

Page 58: ...15 8 EB 5824 1 EN Certificates Declaration of incorporation...

Page 59: ...and its subsid iaries The addresses of SAMSON its subsidiaries representatives and service facilities worldwide can be found on our website u www samsongroup com or in all SAMSON product catalogs Requ...

Page 60: ...16 2 EB 5824 1 EN...

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Page 64: ...2023 07 05 English SAMSON AKTIENGESELLSCHAFT Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samsongroup com www samsongroup com EB 5824 1 EN...

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