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Sampo Rosenlew HR46, Instruction Manual

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Sampo Rosenlew HR46 Instruction Manual Download Page 103

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worklight roof top 

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worklight roof top 

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worklight roof extra top 

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worklight roof top 

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worklight roof top 

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rotating beacon 

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rotating beacon 

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rotating beacon 

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rotating beacon 

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worklights E14,E15,E22,E23 

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worklights E118,E19 

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worklights E16,E17,E20,E21 

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worklights E24,E25 

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worklight roof extra top E5 

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worklights roof top E1,E2,E3,E4 

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ambient gnd 

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radio +12V U1 

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radio -12V PC roof U1 

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limit switch door +24V 

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limit switch door signal 

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alarm light 

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fire protection alar 

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fire protection alarmlight - 

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cabin light /a12V 

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rotating beacon 

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radio mute option 

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PC +12V roof U1 

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PC preheater roof +24V 

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A Radio 

 

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emty 

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radio mute 

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+12V 

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antenna electric 

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emty 

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ground 

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speaker right + 

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motor heater clock switch 

 

 

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bac15 

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start signal 

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Summary of Contents for HR46

Page 1: ...HR 46 Harvester instruction manual Sampo Rosenlew Ltd P O Box 50 FI 28101 PORI FINLAND 5 2015 0812386 Englanti ...

Page 2: ......

Page 3: ...he harvester head the instruc tions for the harvesting computer the instructions for the crane the instructions for the base machine control system as well as the engine manual and the spare parts catalogue Have these manuals always in the cab in the special pocket reserved for them for conve nient reference If for some reason they are not supplied together with the harvester send immediately for ...

Page 4: ...functions of the forest harvester 16 Cut away picture of the forest harvester 17 Operator control instruments 18 Signs and symbols 24 Operation and Adjustments 25 Hydraulics 37 Electricity 39 IQAN control system 40 Service and maintenance 50 Lubrication 62 Summary of periodical procedures 64 Storage when not in use 65 Recommended tools and accessories 66 Battery 67 Hydraulic diagram 69 Electric di...

Page 5: ...l be used to move the harvester Remember that the harvester has articu lated steering Test brake functions before driving on the road Wear the safety belt Never drive downhill with the gear in neutral Only shift gear on level ground Never carry passengers on the harvester Never use the harvester for transporting goods If the harvester fault diagnostics detects a malfunctioning brake or drive pedal...

Page 6: ...s unlocked When the harvester is in use the exits must be closed For safety reasons their construc tion must not be changed When driving on frozen rivers or lakes make sure the ice is strong enough When driving on ice keeping doors open helps exiting cabin In this case beware of thight curves that may cause rear tyre to hit the door Note the recommended safety distances when harvesting under power...

Page 7: ... against the lines try to drive it away from them Follow the advice from the people nearby Due to their own safety they shall stay a minimum of 20 metres away from the harvester touching the power line If the harvester cannot be driven off and you have to leave the machine jump down with your feet together in order not to touch the harvester and the ground simultaneously Do not make yourself a con...

Page 8: ...t the left hand side cable under the cover of the control unit attached to the engine all the cables to the PC processor the cables of the measuring device head module MCC and the cab MCI module connector of the large wiring harness between the frames the two large connectors positioned on the rear frame that connect the frames and the central unit cables of the optional fire extinguishing system ...

Page 9: ...l risk of fire The harvester comes with two 6 kilo hand extinguishers They are stored above the rear wheel inside the side guard that opens rearwards The extinguishers shall be inspected every 6 months by an authorized service outlet The harvester may be equipped with a semi automatic fire extinguishing system Make sure to comply with the manufacturer s instructions when using the system Forest ha...

Page 10: ...components Keep at a safe distance from the harvester the crane the head and the wood handled Keep at a safe distance from power lines See the safety distances above Symbol To avoid danger Danger Marking of danger points Although an effort has been made to build the forest harvester as safe to use as possible there are certain risks involved in its use These are to be kept in mind when operating t...

Page 11: ...en servicing the harvester head remove pressure from the pressure accumulator as instructed Always wear a properly adjusted safety belt while working and driv ing on the road Open the handle on the right hand door and exit through the open door Before starting work make sure that emergency exit is unlocked also from the outside Before disconnecting hydraulic connections let the presure off the pre...

Page 12: ...quote the engine number Write down the serial numbers of the forest harvester and engine on this page and in the spare parts list Fill in the serial numbers of the crane and the harvester head Engine number Note Left side of the forest harvester The side of the cab with the stairs Right side of the forest harvester The side with the side instrument panel ...

Page 13: ...ctrically controlled flow divider valve continuous traction control Tyres Front 500 60 26 5 500 65R28 540 65R28 600 55 26 5 650 60 26 5 Rear 500 60 26 5 500 65R28 540 65R28 600 55 26 5 650 60 26 5 Hydraulic system Pump in working hydraulics 300 l min 230 bar Load sensing programmable electric joystick control IQAN Design Oil tank 110 l Electric system Voltage 24 V Battery 2 x 145 Ah Charging gener...

Page 14: ... 14 Certificate on conformity to the EU directives ...

Page 15: ...arbonate damage due to measures taken by the purchaser affecting the quality and structure of the harvester Increasing of the hydraulic working pressure and pressure limits may cause damage indirect damage such as loss of output or down time compensation claims submitted by a third party overtime and holiday compensations damage to property caused by the equipment if there is a change in the owner...

Page 16: ...th the front and rear tyres go along the same tracks which means that the harvester is easy to handle even in dense forest as you only need to keep your eye on the front The harvester is extremely nimble as the turning angle of the frame joint is 50 and the turning radius only 4 0 m Depending on the tyres the width varies between 2 5 3 0 m Although the harvester has been designed to be used in fir...

Page 17: ... 8 9 1 Traction hydraulics pump 2 Working hydraulics pump 3 Hub motor 4 Fuel tank 5 Radiator 6 Oil cooler 7 Intercooler 8 Hydraulic valve 9 Oil tank 10 Air filter 11 Engine 12 AC condenser Cut away picture of the forest harvester ...

Page 18: ...er thermostat L Phone outlet M Ignition starter and electric stop Switches on the instrument panel fig 2 A Crane automatic stabilization B PC C Frame lock D Brakes E Harvesting computer F Throttle G Emergency light red H Working lights I Working lights delayed light J Seat heating K L 4WD M Lock Traction transmission N Sound signal O Automatic greasing optional P Windscreen washer Q Windscreen wip...

Page 19: ... 19 D A C B E 3 F Equipment on the ceiling fig 3 A Alarm light yellow B Fire extinguishing system light red C Indoor light D Speaker E Radio F PC ...

Page 20: ...own O3 Frame steering left rotator turn O4 Frame steering right rotator turn O5 Sidetilt left O6 Sidetilt right Mini levers fig 5 Crane control lever left V1 Outer boom inwards V2 Outer boom outwards V3 Crane turn left V4 Crane turn right V5 Sidetilt left V6 Sidetilt right Crane control lever right O1 Crane lift up O2 Crane lowering down O3 Frame steering left rotator turn O4 Frame steering right ...

Page 21: ...iving direction C Drive speed adjusting D Drive speed slow fast Right side push button board 1 Programmable preset 2 Programmable preset 3 Programmable preset 4 Programmable preset 5 Programmable down 6 Programmable preset 7 Programmable preset 8 Programmable preset 9 Programmable up 10 Programmable preset 11 Programmable preset 12 Slow feed backward 13 Slow feed forward 14 Feed backward 15 Feed f...

Page 22: ... closed 11 Saw 12 15 Programmable tree species 1 4 16 27 Programmable preset A Drive harvest switch D Driving direction Vertical lever switches when the harvester head has a rear knife C 1 Knives open 2 Tracks rolls open 3 Tilt up down 28 Rear knives open Joystick switches on vertical levers fig 7 Functions displayed on this list are usually programmed in the programmable switches However it is po...

Page 23: ...lt vertical straightening or side tilt automation reset the same function as above 20 Vacant B Driving direction C Drive speed adjusting D Drive speed slow fast 21 Programmable quality 1 22 Programmable quality 2 26 Programmable quality 3 24 Programmable quality 4 25 Programmable quality 5 26 Programmable quality 6 27 Programmable color test 28 Programmable shift 29 Programmable new frame 30 Progr...

Page 24: ...D Master switch electric Air filter Hour gauge Pressure filter Hydraulic oil level Fuel Windscreen washer Diesel engine stop Charge Gear diagram Gear 1 1 Gear 2 2 Turning signal Windscreen wiper Parking light Air conditioning Emergency flasher red symbol Headlights dipped Indoor light Joint lock Harvesting computer PC Emergency exit Alarm symbols appear on the Iqan display with the exception of th...

Page 25: ...kes and the frame lock get disengaged This keeps the harvester stationary and stable during harvesting but allows nimble moving towards the next tree Doorswitch When the left side door is open the crane movements frame steering drive and head move ments are switched off Note in this case steering does not work and some models of harvest ing heads may move back to the resting position in other word...

Page 26: ...e using lever D Air suspended seat has more adjustments fig 11 1 To adjust the fore and aft position unlock lever A and move the seat in the required direction 2 Adjust the height and fore aft tilt by pressing levers B on the side of the seat and lifting depressing the front or rear of the seat 3 Adjust the seat suspension pneumatically by pressing button C 4 Adjust the backrest angle using lever ...

Page 27: ...al When harvesting or driving on hilly roads the brake switch should be in its auto matic position In the cab there is also brake pedal A which can be depressed to generate braking power on the brake shoes comparable to pedal power The brake pedal is mainly intended for use on the road to meet the road traffic regulations Parking brake The parking brake gets engaged automatically when the engine i...

Page 28: ... pedal is pressed Speed is controlled by pedal A Also the engine speed r min and potentiometer B fig 13a near left joystick affect the speed When driving in traffic the harvester head should be kept close to the harvester and tied The harvesting computer must be switched off in case of unintended crane movements When parking forest harvester equipped with hydrostatic transmission the parking brake...

Page 29: ... 29 13a ...

Page 30: ... is stop ped using the electric stopper by turning the ignition key to position 0 Beware of the movements of the harvester head when you switch off the diesel engine When the power is switched off the harvester head controls switch off as well and the head may return to its resting position from certain functions These kinds of functions include for example Head closed and Tilt down depending on t...

Page 31: ...ended period of time always switch the power off from the main switch as well Just turning the ignition key to the 0 position leaves several electri cal equipment on including the fan motor This uses enough power to potentially cause the battery to empty while you are away Emergency stop When the emergency stop switch fig 2 switch S is depressed all the way the diesel engine gets switched off but ...

Page 32: ... coolant circulating in the element This will increase the temperature in the cab Air conditioner cools the Air in the Cab The cab can be equipped with air conditioning system Turn switch D fig 16 to the right to switch on and regulate the air conditioner Note A difference of over 8 C between indoor and outdoor temperature is harmful to your health Keep the cab door closed when the air conditionin...

Page 33: ...e holes as shown in fig 17b near the trac tion motor With the harvester on tow the operator must be in the cab and the engine running to enable steering Four wheel drive must be off Unless the engine can be started the harvester must be towed with great care as steering is not working In this case the brakes should also be relea sed mechanically When towing on the road statutory traffic regulation...

Page 34: ...ank as impurities and water tend to settle on the bottom If fuel is added from a spare tank a funnel with a sieve must be used There are air bleeds on the outer rim of the filler through which air gets into the tank Make sure these bleeds stay unblocked Never use a filler without air bleeds It is able to refuel the fuel tank using electric filling pump Refueling point can be found behind the right...

Page 35: ...k the coolant level daily before starting The coolant temperature can be seen on the iqan monitor It shall be between 75 95 C A warning symbol on the iqan monitor indicates engine overheating when the temperature reaches 95 C If the temperature starts to rise check that the outside of the radiator is not clogged The best way to clear blockage is to direct compressed air from the side of the fan th...

Page 36: ...ery six months by an authorised service outlet The harvester may also be equipped with a semi automatic fire extinguishing system which shall be operated in compliance with the Manufacturer s instructions Opening of the guards The movable guards of the forest harvester are equipped with latches and quick release locks The guards can be locked placing an ordinary padlock in the hole for the quick r...

Page 37: ...lves The flow from the rear motors goes though the joint return directional valve back to the drive pump When using front wheel drive the directional valves close off the connection to the distributor valve and the drive pump At the same time they engage the rear hub motors in neutral A Drive pump B Hub motors C Distributor valve D Directional valves E Suction return filter Working hydraulics in t...

Page 38: ...ives and tracks rolls for example valve C A 2 speed valve B Brake valve C Harvester head pressurization D Brakes The frame lock is equipped with a dual function cylinder The cylinder derives its load from the return flow When the frame lock is engaged the directional valve closes the flow routes and the cylinder becomes locked in its place The basic harvester is equipped with a separate cooler for...

Page 39: ... fuel pump control F24 10A 30 option F25 15A rotating beacon F26 3A switches sensors 24V F27 3A sierra box 24V supply F28 15A horn stump treatment full pump F29 20A PC fuse reserved F30 3A iqan screen supply K9 fire protection control F31 10A worklights E24 E25 hydraulic fullpump worklights control F32 10A magn valves four wheel drive F33 3A generator D CTA ignition F34 7 5A blinkker relay AC comp...

Page 40: ...display brightness can be adjusted by pressing the Menu button and selecting the back light setting SAFETY SYMBOLS Various notifications and warnings can be displayed in the Iqan monitor They appear in separate windows partly cove ring the basic display The F1 F4 buttons of the display are used to select the most suitable option at the bottom of the warning window For example the sensor error in t...

Page 41: ...and warnings in the order of importance message information confirmation warning alarm error critical The notifications and warnings detected by the Iqan machine control system are always messa ges alarms or errors The notifications and warnings from the diesel engine and base machine are primarily information and warnings IQAN DISPLAY MENUS The Iqan display has a graphical user interface and a me...

Page 42: ...software loaded in the monitor author of the last revision and the date of the revision By pressing F1 F2 or F3 you can view information on modules the modem or log The Back button takes you back to the previous page Pressing F1 on the subpages takes you directly back to the main menu SETTINGS You can change the display settings by clicking the F3 button in the main menu Then by pressing F1 F2 or ...

Page 43: ...ral outputs and parameters in order to adjust them by pressing the F1 button in the main menu First a page opens on screen with a number of adjustable groups such as diesel engine revolutions crane adjustments driver selection function parameters etc The desired adjustment group is selected with the up down arrow buttons and by pressing OK A lock symbol may be displayed behind the adjustment group...

Page 44: ...l engine off the display shows red alarm symbols The section Signs and symbols explains the meaning of the symbols When the diesel engine is on the symbols disappear from the display if the parts they refer to function correctly A symbol that is displayed while the diesel engine is on indicates an active problem After resetting the error message the problem may continue to be active and the symbol...

Page 45: ...river selection and func tion parameters The function parameters open a new page on which you can select the vibration filters power limits or other parameters You can return to the previous page from the subpages by pressing the F4 button Adjusting the diesel engine revolu tion speed When you press the F4 button in the main display the diesel engine revolution adjust ment window opens In this win...

Page 46: ... engine has been on The working hours indicate the time the diesel engine s speed has excee ded 1 200 rpm You can return to the main display from the subpages by pressing the F4 button On Diesel temperatures page pressing the F2 gets you to see momentary fuel consumption longer cycle fuel consumption of diesel trip meter and the momentary load percentage Measurement for a longer period fuel consum...

Page 47: ...ever Mini EME sidetilt left Side tilt switch data mini EME lever Banana sidetilt right Side tilt switch data vertical grip Banana sidetilt left Side tilt switch data vertical grip Harvester Head closed Head closed vertical grip EME lever Harvester Head open Head open vertical grip EME lever SW Steering angle End dampening sensor for articulated steering DIN Side tilt automation on Selects whether ...

Page 48: ...6 FP Autotilt Start Slope ms Side tilt automation acceleration ramp at the beginning of the correction movement FP Side tilt sensor installed 1 0 Defines whether the side tilt sensor has been installed The value 0 disables the sensor Lever selection 1 0 The value for the mini levers and EME levers should be 1 FP Automatic gear shift Automatic exchange of speed range from slow to high when the peda...

Page 49: ... vibration that is dampened FP Steering power limit Deceleration of the frame steering speed to the value set with this parameter when the diesel engine revolu tions decrease under load The smaller the value the smaller the effect FP Turn power limit Deceleration of the crane turning speed to the value set with this parameter when the diesel engine revolu tions decrease under load The smaller the ...

Page 50: ...r of injuries if you need to start the engine while performing main tenance and also after maintenance work Ensure that all periodic maintenance work and cleaning are performed on schedule in accor dance with the instructions This reduces the risk of danger caused by malfunctions Proper maintenance and service guarantee a long working life and the validity of the warranty General instructions Make...

Page 51: ...ant level shall be approx half way up the expansion tank Coolant is added through the expansion tank Make sure there is anti freeze in the radiator in the cold season 3 Checking of the hydraulic oil level Check the hydraulic oil level in the measuring glass on the tank with the lift cylinders in their inner position Note The oil level shall always be visible in the measuring glass Add oil using th...

Page 52: ...leaning of radiator grilles Depending on the operating environment the radiator grilles shall be cleaned often enough to prevent the engine from over heating Clean the rear cog screen and the removable grille using compressed air or a brush fig 29 When necessary clean the oil engine and air conditioner condensers Note The rear cog and the grilles must not be covered with the engine running 6 Check...

Page 53: ...e inner cartridge unless it needs replacing The filter protects the suction channel against impu rities during service Blow dry compressed air not over 5 bar inside the filter Great care shall be taken not to damage the filter cartridge or allow dust inside After cleaning check the condition of the filter Direct a strong light from the inside In case the outer filter cartridge is broken it shall b...

Page 54: ... 7 Draining of water out of water separator The fuel pre filter with water separator is located on the left side of the engine Drain any accumu lated water into a dish weekly Replace the filters in compliance with the service table or more often if you suspect a clogged filter Fault code Fuel pressure low indicates a clogged pre fil ter or air leakage in the pipes When changing the filter remember...

Page 55: ...worn and damaged belts fig 36 11 Cleaning of polycarbonate windows Remove any particles that may damage the window surface Avoid using any sharp objects Use mild and environmentally friendly deter gents and plenty of water for washing Substances suitable for removing stains include pure isopropyl alcohol white spirit heptane white gas butyl etylene glycol methanol hexane and butanol Use plenty of ...

Page 56: ...hall be disengaged slightly before the harvester starts moving 4 Use Of An Additional Heater And Air Conditioning Outside The Heating Season The heater shall be used approx once a month outside the heating season too This is done to prevent the fan motor and water pump from getting stuck Also air conditioning must be used at least once a month 2 Changing of engine oil and filter Keep the engine ru...

Page 57: ...anual fig 40 3 Draining of condensed water out of the fuel tank Run a little fuel from the filler at the front of the fuel tank into a pan 4 Changing of the oil in the crane turning motor The oil in the turning motor fig 41 is changed every 1000 hours However the first time the oil is changed after 50 hours See further instruc tions in the crane manual Refill in accordance with the oil table A Fil...

Page 58: ...er and engine Check hoses visually Replce with new if needed Engine s cooling water hoses must be changed at least every five year 8 Adjust diesel engine valves See instructions in the engine maual Service measures every 1500 hours 1 All service measures to be performed daily weekly every 100 and 500 hours The service to be performed every 1500 hours includes all the service measures listed under ...

Page 59: ...in their short est position Oil is drained from the system by unplug ging the drain plug at the end of the drain hose Have a sufficiently large pan handy as there is approx 100 litres of oil Clean around the filters carefully before removing them Note The oil does not need to be drained when the filters are changed When changing the Suction return filter turn the filter cover counter clockwise fig...

Page 60: ...b and the oil is in its operating tempe rature the filter cartridge is clogged and shall be replaced If hydraulic oil becomes over heated The temperature of the hydraulic oil should not exceed 70 degrees C A temperature increase of 10 degrees cuts the oil lifetime in half When the signal light comes on the temperature of the hydraulic oil is 90 degrees In this case you should wait long enough to l...

Page 61: ...anti corrosion proper ties The cooling system is drained by opening the draining taps in the radiator water cell and on the left hand side of the engine at the rear and by unscrewing the cap in the expansion tank In order to drain the coolant from the heater cell too turn the thermostat to its maxi mum position Used coolant is problem waste which shall be disposed of in an appropriate manner There...

Page 62: ... used Correct lubrication is of major importance to the perfect functioning and long working life of the forest harvester due to which the lubrication recommendations shall be followed carefully while simultaneously monitoring if any place requires more lubrication All the lubricants shall be free from impurities Even the slightest impurities may cause damage Oil fillers and nipples shall be wiped...

Page 63: ...4 Frame lock 10 5 Engine 500 6 AC Lubrication of crane and changing of oil in turning motor The crane is lubricated every 10 hours The lubrication points are shown in picture The oil change interval in the turning motor is 1000 hours Hypoid oil type SAE 80W 90 API GL 5 is used in the turning motor See further instructions in the Crane Manual ...

Page 64: ...ydraulic oil filters after the first 500 operating hours Suction return filter is changed every 500 hours 5 Check the screw tightness after the first 500 operating hours particularly in the crane and the joint 6 Adjust the diesel engine valves after the first 500 operating hours and then every 1000 operating hours Every 1000 hours 1 Change the fuel filter 2 Change the fuel pre filter watersepara t...

Page 65: ...arvester head Bearing clearances and attachments Wear corrosion and dents It is important to have the recorded defects repaired before storage to ensure the efficient functioning of the harvester in the future Protection Use engine oil or special protective oil in a sprayer Places to be protected Scratched paintwork paint Electrical connections special protective spray Cab ventilation Clean the fi...

Page 66: ...cking For the saw Chains Spare guide bar General Parts Hexagonal screws M6 M12 the most common lengths of 16 40 mm strength class min 8 8 Hexagonal nuts M6 M12 strength class 8 A few lock nuts Washers and spring washers 6 5 13 mm Spring cotters 3 8 mm lengths 20 50 mm Grease nipples 6 mm and 1 8 straight and angled Fuses 7 5 10 15 25 40A ...

Page 67: ... home Before starting to recharge Disconnect the battery cables Unplug the cells Make sure the fluid level is high enough Use 5 10 of the Ah of the battery for charging current For example A 100 Ah battery may be recharged using 5 10 ampere current Recommended recharging interval is 6 10 weeks Cleaning of battery and other maintenance Clean the battery cover regularly Remove any oxidisation off th...

Page 68: ...nnect one end of another auxiliary starting cable to the frame of the harvester same point where batteries grounding is located fig 49 Connect the last end to the negative pole of the additional power source Do not lean over the batteries while making the connections Start the engine Disconnect the cables in exactly the opposite order Installation of Additional Electrical Instruments When installi...

Page 69: ...NE 5 2 BAR R833867 R861377 TYPUMPUN VUOTLETKU 0453359 0453450 C KONE 510 RL LETKU MUUTOS POISTETTU POS 45 59 JA 61 LISÄTTY POS 119 120 JA 121 26 11 13 B POISTETTU R865330 MUUTETTU R860112 R861570 R857444 R861651 R LUKON T LINJA SIIRRETTY K K E TTo 27 9 2013 KAATOPÄÄ HARVESTER HEAD T P B KÄÄNTÖ SLEWING NOSTO LIFTING OHJAUS STEERING TAITTO JIB SIVUTILTTI SIDE TILT 280 T1B A B A B A B A B A B P2B 5 T...

Page 70: ...4 60 62 1 Pressure line hose 0450867 63 1 Tank line hose 0453272 64 1 Pressure line hose 0453295 65 1 Pressure line hose 0453262 66 1 Pressure line hose 0453337 67 1 Pressure line hose 0453296 68 2 Pressure line hose 0450503 69 1 Pressure line hose 0453276 70 2 Pressure line hose 0450532 71 1 Tank line hose 0453288 72 1 Pressure line hose 0453371 73 2 Pressure line hose 0453362 74 2 Pressure line ...

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Page 95: ...3 E2 worklight top 3 E3 worklight top 3 E4 worklight top 3 E5 worklight extra top 3 E6 worklight rear body left option 3 E7 worklight rear body right option 3 E8 worklight left module 3 E9 worklight right module 3 E10 worklight drivelightarm left option 3 E11 worklight drivelightarm right option 3 E12 boom bottom light left 3 E13 boom bottom light right 3 E14 roof light left side back 3 E15 roof l...

Page 96: ...7 E10 E11 3 F14 20A head module voltage supply 11 F15 25A start motor solenoid 1 F16 5A CTA 15 control 6 F17 20A worklight voltage reduce U1 3 F18 20A worklights E8 E9 E26 3 F19 20A worklights E12 E13 E18 E19 3 F20 20A worklights E14 E15 E22 E23 3 F21 20A worklights E1 E2 E3 E4 3 F22 20A measuring device 11 18 F23 10A hazard blinkers rear body sensors 24V extra fuel pump control 2 F24 10A 30 optio...

Page 97: ...or heater control remote 5 F62 20A extra fuel pump fill pump 1 H1 generator symbol light 1 H2 alarm light 2 H3 horn 2 H4 fire protection light 17 H5 fire protection horn 17 RELAY K1 semiconductor delay time lights E16 E17 E20 E21 3 K2 worklights E14 E15E22 E23 3 K3 worklights E1 E2 E3 E4 3 K4 hydr fillpump control 6 K5 windwiper one sweep 5 K6 motor heater extra water pump 5 K7 start motor control...

Page 98: ...Ah 1 G2 battery 140Ah 1 Q1 electrical main switch 1 SWITCH S1 ignition switch 1 S2 main switch control cabin 1 S3 main switch control rear body 4 6 10 18 S4 emergency stop 1 S5 rotating beacon 2 S6 hazard light 2 S7 blinkers 2 S8 drive lights 2 S9 drive change 2 S10 worklights 3 S12 worklights delay 3 S14 cabin light 4 S15 horn 2 S16 seat heater 2 S17 heater blower RPM 1 2 3 4 5 S18 thermostat 5 S...

Page 99: ...mp 6 S53 drive speed 1 2 8 22 EXCIDOR SWITCH S1 program 12 23 S2 program 12 23 S3 program 12 23 S4 program 12 23 S5 program 12 23 S6 program 12 23 S7 program 12 23 S8 program 12 23 S9 program 12 23 S10 program 12 23 S11 program 12 23 S12 slow backward 12 23 S13 slow forward 12 23 S14 feed backward 12 23 S15 feed forward 12 23 S16 saw 12 23 S17 control colour test 12 23 S18 stump handling 12 23 S19...

Page 100: ...m 3 5 R24 470 fan rpm 4 5 R25 AC sensor 5 DIODE V6 radio delay time light 4 V7 zenerdiode return filter 9 V8 zenerdiode hydr pressure filter 9 V9 zenerdiode hydr sucs filter 9 V10 zenerdiode motor air filter 9 V11 D generator 1 V12 22 V13 22 V14 22 V15 22 V16 delay time light control 3 V17 hydr suc filter 9 V18 hydr pressure filter 9 V19 hydr pressure filter 9 V20 door switch mckc 12 13 23 V21 hyd...

Page 101: ...tment stump fill pump 6 X1 5 worklight boom bottom 3 X1 6 worklight boom 3 X1 7 lift up 10 X1 8 lift down 10 X1 9 jib in 10 X1 10 jib out 10 X1 11 steering left 10 X1 12 steering right 10 X1 13 side tilt left 10 X1 14 side tilt right 10 X1 15 X1 16 X1 17 X1 18 valve tilt left right 10 X1 19 valve steering left right 10 X1 20 valve jib in out 10 X1 21 valve lift up down 10 X1 22 valve boom turn lef...

Page 102: ...light left 2 X5 2 blinkerlight left 2 X5 3 drive light left 2 X5 4 drive light long left 2 X5 5 lights ground left 2 X6 1 worklight left lightarm 24V 3 X6 2 worklight left lightarm ground 3 X7 1 parking light right 2 X7 2 blinker right 2 X7 3 drive light right 2 X7 4 drive light long right 2 X7 5 lights ground right 2 X8 1 worklight right lightarm 24V 3 X8 2 worklight right lightarm ground 3 X9 1 ...

Page 103: ...X10 8 empty X10 9 empty X11 1 radio 12V U1 4 X11 2 radio 12V PC roof U1 4 6 X11 3 limit switch door 24V 8 22 X11 4 limit switch door signal 8 22 X11 5 alarm light 2 X11 6 fire protection alarmlight 17 X11 7 fire protection alarmlight 17 X11 8 cabin light ambient 12V 4 X11 9 rotating beacon 2 X11 10 radio mute option 4 X11 11 PC 12V roof U1 6 X11 12 PC preheater roof 24V 6 A Radio X12 1 emty X12 2 ...

Page 104: ... CTA 9 X17 5 RS 232 9 X17 6 reserved 9 X17 7 RTC memory 24V bat 9 X17 8 RS232 9 X17 9 Can H C CTA 9 X17 10 Can H C B measuring device 9 X17 11 Can H A XA2 9 X17 12 24V 30 9 MD3 C2black X18 1 fuel sensor signal 9 X18 2 hydr temperature signal 9 X18 3 crane jib sensor signal 9 X18 4 body link damping sensor signal 9 X18 5 Vref 9 X18 6 Usb D 9 X18 7 Usb D 9 X18 8 Vref 5V 9 X18 9 Brake release 9 X18 1...

Page 105: ...E XA2 X91 9 10 X22 25 traction control switch signal 10 X22 26 Can H 2 joystics 10 X22 27 Can H MD3 10 X22 28 Supply 24V 10 X22 29 Vref 10 X22 30 boom valve down Y4 10 X22 31 valve drive pump backwards Y29 10 X22 32 valve boom side left Y9 10 X22 33 valve boom jib out Y6 10 X22 34 valve boom turn rightm Y1 10 X22 35 valve steering right Y8 10 X22 36 bodylink and brake switch control 10 X22 37 Dout...

Page 106: ... EPEC 11 21 X26 18 fuelpump relay control 8 X26 19 fuelpump control 8 22 X26 20 Dout Head module on 22 X26 21 Dout fuel move 22 X26 22 option X26 23 keyboard 24V F26 3A 5 22 X26 24 option cabel X27 1 vacuum pump valve Y24 1 X27 2 main current control F12 3A Bat 1 X27 3 free option X91 6 X81 4 10 X27 4 fuel pump M2 valve Y13 1 X27 5 start motor control 1 X27 6 4WD valves 4 X27 7 drive pump valves Y...

Page 107: ...ulic sucks filter signal 9 X27 43 hydraulics pressure filter signal 9 X27 44 hydraulics return filter signal 9 X27 45 fire protection detector 17 X27 46 fire protection detector gnd 17 X27 47 free optionx91 7 x81 5 X29 1 24V lubrication system 6 X29 2 lubrication system ground 6 X31 1 motor heater remote control 24V Bat 5 X31 2 motor heater remote control ground 5 X31 3 motor heater remote control...

Page 108: ...otection F44 bat 1 x39 2 fire protection F44 BAT 17 x39 3 option F45 lights 2 x39 4 electric seat 2 x39 5 fuse F46 7 5A parking lights 2 x39 6 fuse F46 2 x39 7 fuse F43 2 x39 8 empty x39 9 parking lights fuse F46 2 x40 1 head module current 11 x40 2 relay control K18 3 x40 3 worklights E6 E7 E8 E9 3 x40 4 relay control K13 head mopdule current 11 x40 5 start motor relay K7 10 x40 6 CTA 15 control ...

Page 109: ... 9 4WD valves 4 X45 1 K16 87A 5 X45 2 AC control K16 12V 5 X45 3 AC compressor control 5 X45 4 K16 supply 15 24V 5 X45 5 empty X45 6 blinkers right F49 2 X45 7 delay time light capacitor C2 charging 3 X45 8 delay time light switch S12 supply 3 X45 9 blinkers right 2 X46 1 fuel lift pump M2 valve Y13 F52 1 X46 2 drive light long left 2 X46 3 drive lights long 2 X46 4 drive lights 2 X46 5 fuel lift ...

Page 110: ...um pump valve Y24 1 X58 2 main current control F12 3A Bat 1 X58 3 X91 6 X81 4 free option 10 X58 4 fuel pump M2 valve Y13 1 X58 5 start motor control 1 X58 6 4WD valves 4 X58 7 drive pump valves Y25 Y29 10 X58 8 drive pump valve forward Y25 10 X58 9 drive pump valve backward Y29 10 X58 10 traction control valve Y15 10 X58 11 bodylink lock valve Y16 10 X58 12 generator D 1 X58 13 CTA ignition 15 7 ...

Page 111: ...17 X58 47 free option X91 7 X81 5 X59 1 Can H in 11 X59 2 Can L in 11 X59 3 Can H out 11 X59 4 Can L out 11 X59 5 ground 11 X59 6 24V 11 X61 1 motor heater extra water pump 24 5 X61 2 motor heater extra water pump ground 5 X62 1 hydraulic temperature sensor supply and signal 9 X62 2 hydraulic temperature sensor Vref 9 X63 1 vacuum pump 24V 1 X63 2 vacuum pump ground 1 X64 1 hydraulic low level sen...

Page 112: ...2 motor heater ground 5 X76 3 motor heater cabin blower control 5 X76 4 motor heater fuel pump 5 X76 5 motor heater diagnostic 5 X76 6 empty X76 7 motor heater start signal 5 X76 8 empty X78 1 motor air filter signal 9 X78 2 motor air filter ground 9 CTA x79 1 x79 2 24V 7 x79 3 24V 7 x79 4 x79 5 ground 7 x79 6 ground 7 x79 7 x79 8 24V 7 x79 9 24V 7 x79 10 ground 7 x79 11 ground 7 x79 12 x79 13 x79...

Page 113: ... 46 x79 47 water sensor 7 x79 48 x79 49 x79 50 water sensor 7 x79 51 x79 52 ID module Can L 7 x79 53 ID module Can H 7 x79 54 x79 55 fuel lift pump Do1 control 7 x79 56 x79 57 x79 58 x79 59 x79 60 x79 61 x79 62 x79 63 x79 64 x79 65 water sensor 7 x79 66 x79 67 x79 68 x79 69 x79 70 x79 71 x79 72 x79 73 x79 74 x79 75 x79 76 x79 77 x79 78 x79 79 x79 80 x79 81 x79 82 x79 83 x79 84 x79 85 ...

Page 114: ... 22 X87 2 Can L Iqan joystics 8 22 X87 3 X87 4 MD3 Vin F X26 4 X87 4 9 X87 5 Bat iqan joystics 8 22 X87 6 Bat iqan joystics 8 22 X87 7 drive direction foot pedal 8 22 X87 8 DRIVE SPEED CHANGE 8 X87 9 MCC MODULE VOLTAGE on off 8 22 X87 10 door switch diode Mckc Di1 8 22 X87 11 tilt automatic on off 8 22 X87 12 boom side tilt right EME 8 X87 13 Boom side tilt left EME 8 X87 14 head closed EME 8 X87 ...

Page 115: ...ometer Vref 8 22 X90 3 drive speed potentiometer signal 8 22 X91 1 measure shears 12 6 X91 2 12V A4 printer 6 X91 3 voltage reducer U1 ground 6 X91 4 X91 5 X91 6 option X81 4 X91 6 X91 7 option X81 5 X91 7 X91 8 Dout F XA2 10 X91 9 VIN E DIN E XA2 10 X92 1 boom light 24V 3 X92 2 boom light ground 3 X92 3 boom bottom light 24V right 3 X92 4 boom bottom light ground right 3 X93 A boom jib sensor 5V ...

Page 116: ...und 5 X103 1 fan speed switch 24v 5 X103 2 fan speed 1 5 X103 3 fan speed 2 5 X103 4 fan speed 3 5 X103 5 fan speed 4 5 X104 1 air conditioning on off 5 X104 2 air conditioning on off 5 X105 1 AC panel light 24V 2 X105 2 AC panel light ground 2 X106 1 fan supply 5 X106 2 fan supply ground 5 X106 3 AC thermostate sensor 5 X106 4 AC thermostate sensor 5 X107 1 air conditioning thermostat 5 X107 2 ai...

Page 117: ... 3 hydraulic temperature Vref MD3 9 X120 4 hydraulic fill pump switch 6 X120 5 hydraulic fill pump thermistore 6 X120 6 hydraulic return filter signal 9 X120 7 hydraulic suck filter signal 9 X121 1 vacuum pump M3 valve Y24 1 X121 2 hydraulic pressure filter signal 9 X121 3 hydraulic pressure filter 24V X121 4 hydraulic sensor vacuumpump valve ground 9 X122 1 sierra box 24V 6 X122 2 sierra box grou...

Page 118: ...31 3 SW 2 23 X131 4 SW 3 23 X131 5 SW 4 23 X131 6 SW 5 23 X131 7 X131 8 X132 1 VREF 22 X132 2 Crane lift 0 5 4 5V 22 X132 3 Head open close 0 5 4 5V 22 X132 4 VREF 22 X132 5 frame steering rotator turn 0 5 4 5V 22 X132 6 22 X133 1 Common out right joystick 23 X133 2 SW1 23 X133 3 SW 2 23 X133 4 SW 3 23 X133 5 SW 4 23 X133 6 SW 5 23 X133 7 X133 8 22 XC1 1 GND 22 XC1 2 GND 22 XC1 3 CAN L 22 XC1 4 CA...

Page 119: ... XC3 5 frame steering rotator turn 0 5 4 5V 22 XC3 6 VIN option 22 XC4 1 DOUT Fuel move 22 XC4 2 Dout Head module 22 XC4 3 22 XC4 4 22 XC4 5 Din Speed drive 1 2 22 XC4 6 Din Crane tilt autom reset 22 XC4 7 Din drive thresing switch 22 XC4 8 Din mcc module power control 22 XC4 9 DIN Drive forward backward 22 XC4 10 Din door switch 22 XC4 11 DIN fuel move 22 XC4 12 Din crane tilt autom on off 22 ...

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