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DOCUMENTATION 

B6 REGULEX® CONTROL UNIT 

 

Manual : 582.199.110-UK - 2106 

Date : 06/03/21 

Supersede :  

Modif.:  

TRANSLATION FROM THE ORIGINAL MANUAL  

IMPORTANT 

:

 

Before assembly and start-up, please read and clearly understand all the documents relating to 

this equipment (professional use only).  

THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.. 

SAMES KREMLIN SAS

   

l

 

13, chemin de Malacher 

38 240 - MEYLAN - France 

 : 33 (0)4 76 41 60 60 

 

www.sames-kremlin.com

 

Summary of Contents for B6 REGULEX

Page 1: ...T Before assembly and start up please read and clearly understand all the documents relating to this equipment professional use only THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE RESERVE THE RIGHT...

Page 2: ...sembly and start up please read and clearly understand all the documents relating to this equipment professional use only THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE RESERVE THE RIGHT TO MAKE CHA...

Page 3: ...ied must be regularly inspected Defective or worn parts must be replaced Guards motor cover coupling shields connectors have been designed for a safe use of the equipment The manufacturer will not be...

Page 4: ...following safety procedures must be followed ensure a good earth connection and ground the parts to be handled i e solvents materials components and equipment ensure adequate ventilation keep working...

Page 5: ...ure that any relief or drain valves fitted are in good working order HOSES Keep hoses out of circulation areas moving parts or hot surfaces Never expose product hoses to temperature higher than 60 C 1...

Page 6: ...horing methods strong enough to prevent unintended bodily movement of the equipment To avoid risks caused by static electricity the equipment as well as its components must be grounded For the pumping...

Page 7: ...he interesting informations to use correctly the equipment pressure voltage and sometimes the above pictogram The equipment is designed with and consists of high quality materials and components which...

Page 8: ...la best mmelser F rs kra er om att anv ndare av denna utrustning erh llit utbildning till fullo f rst tt s kerhetsf reskrifterna och till mpar dem K yt n turvallisuuden varmistamiseksi velvollisuutesi...

Page 9: ...monizaci n pertinente de la Uni n conforme alla pertinente normativa di armonizzazione dell Unione in overeenstemming met de desbetteffende harmonisatiewetgeving van de Unie med den relevanta harmonis...

Page 10: ...Toto prohl en o skod se vyd v na v hradn odpov dnost v robce Za izdajo te izjave o skladnosti je odgovoren izklju no proizvajalec Toto vyhl senie o zhode sa vyd va na vlastn zodpovednos v robcu Ezt a...

Page 11: ...MANUAL IMPORTANT Before assembly and start up please read and clearly understand all the documents relating to this equipment professional use only THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE RE...

Page 12: ...EX 13 9 TIMING DIAGRAM 14 10 ADJUSTMENT OF PARAMETERS 15 11 FAULTS 22 12 ADJUSTMENT OF THE OFFSETS CALIBRATING THE B6 CONTROL UNIT AND THE REGULEX 24 13 INLETS OUTLETS INPUTS AND OUTPUTS 26 14 DISPENS...

Page 13: ...al national safety regulations Please carefully read all the instruction literature before operating your equipment Only trained operators can use the equipment The foreman must ensure that the operat...

Page 14: ...mpulsory 1 to turn off the compressed air supply 2 to open the pump material drain valve 3 to drain the REGULEX shot meter and to depressurize all hoses CONTROL UNIT This equipment consists of a label...

Page 15: ...in function of the REGULEX System is to precisely control and regulate material dispensing The materials can be applied hot or cold depending on the application 1 B6 REGULEX control unit with unit 2 R...

Page 16: ...rd rack mounted electric cabinet The REGULEX control unit can also be integrated into a master control system if required Electric supply V Power W 230V 50 Hz 1200W Dimensions Electric Control Box Con...

Page 17: ...d equipment connected with a power cable that follows a protected process Place a feeder disconnector upstream of the equipment with a higher gauge order of magnitude 10A 16A with a short circuit curr...

Page 18: ...ure to 6 bar 87 psi Connect the supply pump motor to the compressed air using a filter regulator unit Adjust the pressure between 1 to 5 bar 14 5 to 72 5 psi Depending on the material type and applica...

Page 19: ...ccess to Extrusion function 3 Access to Priming filling function 4 Access to Inlets Outlets page visualisation see Inlets Outlets 5 Access to Parameters page for data entry and fault see parameters 6...

Page 20: ...Fault The manu key of this page acts like a push button The function is active at the first press and inactive at the second press In case of a fault the function automatically resets to the initial s...

Page 21: ...are open Press the PRIMING FILLING 3 key The material is pumped through the hoses into the REGULEX metering chamber Material will flow out of the REGULEX outlet valve allow the material to continue fl...

Page 22: ...D goes out Regulation The system regulates the pressure to reach the desired value corresponding to the last stored flow When the correct pressure and position are reached the READY LED lights up A RE...

Page 23: ...X dosing valve must return to rest position home A NO flow must be programmed Place the nozzle in a receptacle of compatible plasticiser or inert material EXTENDED SHUTDOWN EXAMPLE NIGHT Carry out the...

Page 24: ...pins JAEGER connector enables communication between the B6 REGULEX control unit and the robot control panel WARNING the cable connecting the 12 pin JAEGER connector to the robot unit must be shielded...

Page 25: ...SAMES KREMLIN Page 14 Manual 573 176 112 9 TIMING DIAGRAM Example...

Page 26: ...vel piston position during pre pressurising stage in mm 00 0 50 8 10 Allowable Pressure Tolerance between pre pressurised material and start of extrusion bar 01 20 10 11 Electronic filter to control a...

Page 27: ...sor bar P 25 Position sensor mm P 26 Kind of valves Type compacted 2 25 23 5 20 71 45 50 25 0 5 25 23 5 20 198 45 50 25 0 25 13 11 5 8 2205 45 50 25 0 50 25 23 5 20 2205 45 50 25 0 Type reinforced whi...

Page 28: ...digital keyboard is only active in this mode All parameters are accessible for reading and modification Pressing the ENTER key will validate any new data entered PARAMETER 01 TYPE OF ROBOT INTERFACE...

Page 29: ...PRESSURE Pressure at which the material supply starts Mini limit bar Maxi limit bar Value for the first operating bar Recommended value 00 0 25 0 02 0 00 1 This parameter defines the speed of ascensi...

Page 30: ...OW INSTRUCTION FILTER limits the uncontrolled variations of bead diameter due to interferences on the ROBOT REGULEX connection Mini limit Maxi limit Value for the first operating Recommended value 01...

Page 31: ...id application in relation to water Mini limit Maxi limit Value for the first operating 25 400 100 Example Density 1 35 135 Density 0 8 80 PARAMETER 18 REGULEX PISTON SECTION Piston section in mm with...

Page 32: ...00 3 9600 6 The speed 300 600 1200 2400 4800 9600 bauds respective code 1 2 3 4 5 6 any other code considered for 9600 bauds is the only parameter that can not be modified The format is fixed 8 bits a...

Page 33: ...4 Back to the previous menu page parameter input in manual mode or auto page in manu mode The acknowledgement of the last fault has two effects Cancellation of the fault number Erasing the fault text...

Page 34: ...aterial too fluid Air in the material Value of the parameter 09 too low Increase the value of P 09 Check if the drum is not empty Change it if necessary Check the follower plate Drain it if necessary...

Page 35: ...rs are associated to a commentary on the function The commentary and the offset values are written in editing mode in the frame provided for that purpose The digital keyboard is not active in that mod...

Page 36: ...si and 4 bar 59 psi to make the calibration possible if the pressure sensor is outside these values then it is faulty and should be replaced RECORD THE PRESSURE SHOWN ENTER xx bar xx psi key pressure...

Page 37: ...01 2 0010 3 0011 4 0100 5 0101 6 0110 7 0111 8 1000 9 1001 10 1010 11 1011 12 1100 13 1101 14 1110 15 1111 14 DISPENSED WEIGHT ALARM DISPENSING WEIGHT The selection of the dispensed weight is carried...

Page 38: ...n automaton only the functions of reading writing of words individual or by blocs and a function of test are kept They are Functions 3 and 4 multiple reading of words virtual address in word Function...

Page 39: ...0x206 05 Filling shutdown high position No 3 4 and 16 10 0x410 0x208 06 Pressure instruction during the filling No 3 4 and 16 10 0x414 0x20A 07 Servo control gain during the filling No 3 4 and 16 1 0x...

Page 40: ...quisition Electronic Offset Description Usable ModBus Functions HC12 Address ModBus Address 01 Pressure sensor channel A 3 or 4 0x540 0x2A0 02 Position sensor channel A 3 or 4 0x544 0x2A2 03 Pressure...

Page 41: ...oes not affect the EEPROM The parameters noted not taken into account during the manu auto passage can only be modified by ModBus when carrying out the following process Modification of the value in E...

Page 42: ...ification tempo 2 Yes 3 4 6 and 16 0x10A6 0x853 13 Servo control gain in flow modification 2 Yes 3 4 6 and 16 0x10A8 0x854 14 Maximum flow coefficient 2 Yes 3 4 6 and 16 0x10AA 0x855 15 Flow standard...

Page 43: ...can be used to obtain the current hour in hundredth of second 4 significative bytes Stage of dialogue 3 4 RO 2 0x101A 0x80D Graphic page in the process of being displayed Note 3 TOR Inlets 3 4 RO 2 0...

Page 44: ...81A Idem above Fault 2 3 4 RO 4 0x1038 0x81C Idem above Fault 3 3 4 RO 4 0x103C 0x81E Idem above Fault 4 3 4 RO 4 0x1040 0x820 Idem above Fault 5 3 4 RO 4 0x1044 0x822 Idem above Fault 6 3 4 RO 4 0x10...

Page 45: ...value available as read only enables you to know the active graphic page or the active function Word value Graphic page or function 0 Not defined 1 Manual mode page 2 Offset management page from manu...

Page 46: ...l unit SAMES KREMLIN markets the variator fitted with its program refer to Spare parts list of the B6 control unit Doc 573 310 050 17 MAINTENANCE Switch off the B6 control unit and the dosing machine...

Page 47: ...Actualizaci n Pi ces de rechange Spare parts list Ersatzteilliste Piezas de repuesto BAIE REGULEX B6 REGULEX BAY B6 REGULEX STEUEREINHEIT B6 ARMARIO REGULEX B6 155 423 100 B6 Fa ade Front face Vorder...

Page 48: ...pin base HARTING Geh use HARTING 15 Stifte Toma HARTING 15 contactos 1 14 901 510 801 Prise femelle HARTING 15 points 15 pin socket HARTING Buchseneinsatz HARTING 15 Stifte Toma hembra HARTING 15 cone...

Page 49: ...er Cable REGULEX longitud 10m tomas HARTING 15 contactos 1 055 418 021 C ble moteur long 10m prises JAEGER 4 broches Motor cable length 10m 32 ft 4 pin connector JAEGER Motor Kabel L nge 10 m mit 4 St...

Page 50: ...omination de la machine ou de l installation industrielle NOMENCLATURE DU MATERIEL PLAN DES CABLES PLAN DES BORNIERS SYNOPTIQUE DE CABLAGE PLAN DE DISPOSITION DE L APPAREILLAGE SCHEMA DE PRINCIPE DES...

Page 51: ...INTERFACE BAIE REGULEX RB6 A 00KREMLIN 15 12 2008 B 00KREMLIN 04 08 2016 C 00 JSY 18 07 2017 102 INTERFACE BAIE ROBOT RB6 A 00KREMLIN 15 12 2008 B 00KREMLIN 04 08 2016 C 00 JSY 18 07 2017 1000 COMMAND...

Page 52: ...SHIELDING CONNEXION BY STRAP 360 LEGEND Electro Magnetic Compatibility SHIELDING BY METALLIC CONNECTOR REPRISE DE BLINDAGE AVEC CONNECTEUR A 360 REPRISE DE BLINDAGE PAR PRESSE ETOUPE METALLIQUE REPRIS...

Page 53: ...6 18 07 2017 A 00 B 00 C 00 10 KREMLIN KREMLIN JSY 01 02 03 04 05 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 01 COFFRET 04 11 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et ne...

Page 54: ...0 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et ne peut etre reproduit ou communique sans son autorisation VISA Ce document est la propriete de SAMES KREMLIN ELECTROVANNE REFOULEM ENT ELEC...

Page 55: ...6 18 07 2017 A 00 B 00 C 00 30 KREMLIN KREMLIN JSY 01 02 03 04 05 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 01 COFFRET 11 31 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et ne...

Page 56: ...5 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 01 COFFRET 30 32 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et ne peut etre reproduit ou communique sans son autorisation VISA Ce document es...

Page 57: ...JSY 01 02 03 04 05 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 01 COFFRET 31 33 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et ne peut etre reproduit ou communique sans son aut...

Page 58: ...0 33 KREMLIN KREMLIN JSY 01 02 03 04 05 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 01 COFFRET 32 36 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et ne peut etre reproduit ou co...

Page 59: ...3 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 01 COFFRET 33 37 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et ne peut etre reproduit ou communique sans son autorisation VISA Ce docum...

Page 60: ...1 02 03 04 05 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 01 COFFRET 36 70 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et ne peut etre reproduit ou communique sans son autorisa...

Page 61: ...priete de SAMES KREMLIN REGULEX B6 95 94 91 92 110 112 108 109 111 100 101 102 103 108 109 110 111 112 113 B3 U W B2 L1 L L2 N L3 V Aux1 Aux2 B1 BS BS BRAKE SUPPLY TH BR TH BR MOTOR BR TH X1 RESOLVER...

Page 62: ...13 14 15 16 17 18 19 20 01 COFFRET 70 72 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et ne peut etre reproduit ou communique sans son autorisation VISA Ce document est la propriete de SAMES...

Page 63: ...17 18 19 20 01 COFFRET 71 73 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et ne peut etre reproduit ou communique sans son autorisation VISA Ce document est la propriete de SAMES KREMLIN RE...

Page 64: ...12 13 14 15 16 17 18 19 20 01 COFFRET 72 80 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et ne peut etre reproduit ou communique sans son autorisation VISA Ce document est la propriete de SA...

Page 65: ...18 07 2017 A 00 B 00 C 00 80 KREMLIN KREMLIN JSY 01 02 03 04 05 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 01 COFFRET 73 81 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et ne...

Page 66: ...KREMLIN JSY 01 02 03 04 05 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 01 COFFRET 80 100 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et ne peut etre reproduit ou communique san...

Page 67: ...18 07 2017 A 00 B 00 C 00 100 KREMLIN KREMLIN JSY 01 02 03 04 05 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 01 COFFRET 81 101 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et n...

Page 68: ...et ne peut etre reproduit ou communique sans son autorisation VISA Ce document est la propriete de SAMES KREMLIN REGULEX B6 P 11 12 62 13 2 61 1 10 9 PISTOLET DOSEUR REGULEX PDR H 1402 7 A1 E L E C T...

Page 69: ...orisation VISA Ce document est la propriete de SAMES KREMLIN REGULEX B6 O N O F F R O B O T B I T 1 B I T 2 B I T 3 B I T 4 0 V R E G U L E X 0 1 0 V 0 V L S B M S B CONSIGNE DEBIT NUMERIQUE V A L I D...

Page 70: ...8 07 2017 A 00 B 00 C 00 1000 KREMLIN KREMLIN JSY 01 02 03 04 05 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 01 COFFRET 102 1001 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et...

Page 71: ...3 14 15 16 17 18 19 20 01 COFFRET 1000 1200 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et ne peut etre reproduit ou communique sans son autorisation VISA Ce document est la propriete de SA...

Page 72: ...8 07 2017 A 00 B 00 C 00 1200 KREMLIN KREMLIN JSY 01 02 03 04 05 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 01 COFFRET 1001 1201 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et...

Page 73: ...orisation VISA Ce document est la propriete de SAMES KREMLIN REGULEX B6 6 47 48 49 50 51 67 26 52 FOND DE PANIER FDP FOND DE PANIER FDP 66 37 19 M S B C O N T R O L E I N T E N S I T E V A R I A T E U...

Page 74: ...opriete de SAMES KREMLIN REGULEX B6 2 3 1 61 45 46 FOND DE PANIER FDP FOND DE PANIER FDP J6 1402 11 101 4 C1 56 37 19 E L E C T R O V A N N E G A V A G E D E F A U T S E L E C T R O V A N N E R E F O...

Page 75: ...S Affaire N FOLIO et ne peut etre reproduit ou communique sans son autorisation VISA Ce document est la propriete de SAMES KREMLIN REGULEX B6 8 7 74 10 14 9 53 54 FOND DE PANIER FDP EA1 EA2 EA3 EA4 EA...

Page 76: ...8 07 2017 A 00 B 00 C 00 1400 KREMLIN KREMLIN JSY 01 02 03 04 05 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 01 COFFRET 1210 1402 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et...

Page 77: ...1 9 18 19 16 17 14 15 11 12 13 10 32 31 30 29 28 4 8 7 6 5 2 3 1 25 26 27 24 23 22 21 20 5 3 4 2 1 5 C B 3 4 2 1 A 8 10 9 3 1 2 6 7 11 5 4 12 4 6 2 16 14 12 10 8 A B C 1 2 3 4 5 6 7 8 9 10 11 12 13 14...

Page 78: ...8 07 2017 A 00 B 00 C 00 1500 KREMLIN KREMLIN JSY 01 02 03 04 05 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 01 COFFRET 1402 1501 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et...

Page 79: ...02 03 04 05 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 01 COFFRET 1500 1502 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et ne peut etre reproduit ou communique sans son autori...

Page 80: ...1210 11 J3 b12 70A1 16 A8 8 8 1210 10 J3 d12 70A1 3 A9 9 9 1210 6 J3 d4 A10 10 10 1210 5 J3 d2 A11 15V 15V 101 11 A12 15V 15V 101 12 A13 5V 5V 101 14 A14 74 74 1210 15 J3 z2 70A1 1 A15 A16 A17 A18 A19...

Page 81: ...6 17 18 19 20 01 COFFRET 1502 1550 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et ne peut etre reproduit ou communique sans son autorisation VISA Ce document est la propriete de SAMES KREML...

Page 82: ...8 07 2017 A 00 B 00 C 00 1550 KREMLIN KREMLIN JSY 01 02 03 04 05 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 01 COFFRET 1503 1551 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et...

Page 83: ...C64 a7 a8 24V C64 a8 a9 24V C64 a9 a10 24V C64 a10 a11 24V C64 a11 a12 24V C64 a12 a13 24V C64 a13 a14 24V C64 a14 a15 24V C64 a15 a16 24V C64 a16 a17 C64 a18 C64 a19 C64 a20 C64 a21 C64 a22 C64 a23 K...

Page 84: ...09 10 11 12 13 14 15 16 17 18 19 20 01 COFFRET 1551 1553 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et ne peut etre reproduit ou communique sans son autorisation VISA Ce document est la pr...

Page 85: ...2 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 01 COFFRET 1552 1554 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et ne peut etre reproduit ou communique sans son autorisation VISA C...

Page 86: ...02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 01 COFFRET 1553 1555 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et ne peut etre reproduit ou communique sans son autorisation VISA...

Page 87: ...MLIN JSY 01 02 03 04 05 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 01 COFFRET 1554 1556 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et ne peut etre reproduit ou communique san...

Page 88: ...KREMLIN JSY 01 02 03 04 05 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 01 COFFRET 1555 1557 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et ne peut etre reproduit ou communique...

Page 89: ...6 07 08 09 10 11 12 13 14 15 16 17 18 19 20 01 COFFRET 1556 1558 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et ne peut etre reproduit ou communique sans son autorisation VISA Ce document e...

Page 90: ...08 09 10 11 12 13 14 15 16 17 18 19 20 01 COFFRET 1557 1558 LOCALISATION DATE INDICE MODIFICATIONS Affaire N FOLIO et ne peut etre reproduit ou communique sans son autorisation VISA Ce document est l...

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