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SAMES KREMLIN 

- 2 - 

N° :  578.001.130-UK-1804 

PRESSURE HAZARDS

 

 

Current legislation requires that an 

air relief

  valve be  fitted in the air supply circuit to the air 

motor to prevent over pressurisation. This safety feature,ensures that it is not possible to supply 

the air motor with excessive air pressure that may cause injury.  
Please ensure that 

a material drain valve

 is fitted in the fluid circuit to drain and depressurise the 

circuit. Once depressurised and drained, work /servicing may then commence on the equipment  

Please remember to close these valves when restarting the system. 

HIGH PRESSURE INJECTION HAZARDS

 

 

 

When working with high pressure equipment, special care is required. Fluid leaks can occur. 

There is a risk of material being injected  to any exposed parts of body, this could cause severe 

injury  : 

  medical care must be sought  immediately if paint is injected under the skin or in other 

parts of the body (eyes, fingers). 

  never point the spray gun at any one. Never try to stop the spray with your hands or fingers 

nor with rags or similars. 

 

follow the shut down procedure and always depressurize air and fluid circuits 

before 

carrying out any servicing on the gun (cleaning, checking, maintenance of the material or 

cleaning of the gun nozzles). 

  for the guns equipped with a safety device, always lock the trigger when not in use. 

FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS

 

 

 

 

 

A poor earth connection, inadequate ventilation, sparks or static electricity can cause an 

explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the 

following safety procedures must be followed : 

  ensure a good earth connection and ground the parts to be handled i.e. solvents, materials, 

components and equipment, 

  ensure adequate ventilation, 

  keep working area clean and free from waste solvents, chemicals, or solid waste i.e. rags, 

paper and empty chemicals drums, 

  never use electrical switches / power if in an atmosphere of volatile solvent vapour, 

  stop working immediately in case of electrical arcs, 

  never store chemicals and solvents in the working area. 

  use paint whose flash point is the highest possible to prevent from any formation of gas 

and inflammable vapours (refer to materials' safety instructions),  

  install a cover on the drums to reduce the diffusion of gas and vapours in the spraybooth. 

TOXIC PRODUCT HAZARDS

 

 

 

 

 

Toxic products or vapours can cause severe injury not only though contact with the body, but also 

if the products are ingested or inhaled. It is imperative : 

  to know the material products and their risks, 

  notified or hazardous materials must be stored in accordance with the regulations,  

  the material must be stored in an appropriate container, never place materials in a 

container where there is a risk of spillage or leakage, 

  a procedure must be applied for the safe disposal of waste material. It must comply with all 

prevailing regulations and legislations of the country where the equipment is to be used, 

  protective clothing should always be worn in compliance with the material manufacturers' 

recommendations, 

  depending on the application and chemical safety instructions, safety glasses, hearing 

protective earplug, gloves, foot wear, protective masks and possible breathing equipment 

should be worn to comply with the regulations (Refer to chapter "Safety equipment of 

SAMES KREMLIN selection guide). 

Summary of Contents for AIRMIX 10C50 GT

Page 1: ...TANT Before assembly and start up please read and clearly understand all the documents relating to this equipment professional use only THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE RESERVE THE RIG...

Page 2: ...la best mmelser F rs kra er om att anv ndare av denna utrustning erh llit utbildning till fullo f rst tt s kerhetsf reskrifterna och till mpar dem K yt n turvallisuuden varmistamiseksi velvollisuutesi...

Page 3: ...mai jos POMPE INTENSIVE TM BASSE ET MOYENNE PRESSION POUR APPLICATION PNEUMATIQUE ET AIRMIX A MOTEUR AVEC INVERSEUR INTENSIVE TM AIRMIX LOW PRESSURE PUMP AIR MOTOR WITH REVERSING BLOCK INTENSIVE AIRMI...

Page 4: ...nta Toto prohl en o skod se vyd v na v hradn odpov dnost v robce Za izdajo te izjave o skladnosti je odgovoren izklju no proizvajalec Toto vyhl senie o zhode sa vyd va na vlastn zodpovednos v robcu Ez...

Page 5: ...sembly and start up please read and clearly understand all the documents relating to this equipment professional use only THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE RESERVE THE RIGHT TO MAKE CHA...

Page 6: ...ied must be regularly inspected Defective or worn parts must be replaced Guards motor cover coupling shields connectors have been designed for a safe use of the equipment The manufacturer will not be...

Page 7: ...following safety procedures must be followed ensure a good earth connection and ground the parts to be handled i e solvents materials components and equipment ensure adequate ventilation keep working...

Page 8: ...ure that any relief or drain valves fitted are in good working order HOSES Keep hoses out of circulation areas moving parts or hot surfaces Never expose product hoses to temperature higher than 60 C 1...

Page 9: ...horing methods strong enough to prevent unintended bodily movement of the equipment To avoid risks caused by static electricity the equipment as well as its components must be grounded For the pumping...

Page 10: ...he interesting informations to use correctly the equipment pressure voltage and sometimes the above pictogram The equipment is designed with and consists of high quality materials and components which...

Page 11: ...Before assembly and start up please read and clearly understand all the documents relating to the equipment professional use only THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL WE RESERVE THE RIGHT TO...

Page 12: ...s Unscrew exhaust valve 6 by holding piston 3 Remove ball 15 Clean the parts and reinstall them Be certain seal 8 is installed Replace the parts if necessary LOWER MOBILE PACKING Unscrew cylinder 2 an...

Page 13: ...g screws CHc 33 Dissociate female yoke 12 from reversing block lever 9 Dismount reversing block by removing screws 10 and 8 Reinstall the new reversing block in the reverse order of the disassembly se...

Page 14: ...22 19 A 2 C 1 A 1 A 1 A 1 A 2 A 2 A 1 C 1 A 1 A 1 A 2 A 1 Index Instruction Description Part number A 1 PTFE grease PTFE grease 10 ml 0 0026 US gal 560 440 101 A 2 Anti seize grease Grease box 450 g...

Page 15: ...nderung Mise jour Update Aktualisierung Actualizaci n KREMLIN REXSON SAMES KREMLIN 10 25 GT 10C50 GT Pi ces de rechange Spare parts list Ersatzteilliste Piezas de repuesto POMPE AIRMIX mod le 10C50 G...

Page 16: ...unting assembly Montageplatte kpl Conjunto de fijaci n 1 6 051 770 101 Plaque d interface Plate Befestigungsplatte Placa 1 7 933 011 279 Vis H 8 x 20 Screw model H 8 x 20 Schraube H 8 x 20 Tornillo ti...

Page 17: ...mpe murale sans filtre Wall mounted pump without filter Wandpumpe ohne Filter Bomba mural sin filtro 1 20 155 580 300 Filtre AIRMIX inox 3 8 voir Doc 573 299 050 AIRMIX filter 3 8 stainless steel refe...

Page 18: ...up Schl ssel f r Sp lmitteltasse Llave para prensaestopa 1 Pi ces de maintenance pr conis es Preceding the index number denotes a suggested spare part Bezeichnete Teile sind empfohlene Ersatzteile Pie...

Page 19: ...Anula 13 05 14 Modif nderung 044 630 400 NC ind 9a Pos 9a 144 630 720 ind 9b Pos 9b Pi ces de rechange Spare parts list Ersatzteilliste Piezas de repuesto MOTEUR A AIR mod le 250 4 AIR MOTOR model 25...

Page 20: ...lterung Uni n hembra 1 13 044 570 900 Fourchette de commande quip e Control fork assembly Umsteuerstange komplett Horquilla de mando equipada 1 14 902 202 002 Anneau truarc Retaining ring Sicherungsri...

Page 21: ...air motor ind 2 4 7 8 13 of the reversing block Servicekit Pos 4 Dichtungssatz Luftmotor Pos 2 4 7 8 13 vom Umsteuerblock Bolsa de mantenimiento nd 4 bolsa de juntas motor nd 2 4 7 8 13 del inversor 1...

Page 22: ...tualizaci n Pi ces de rechange Spare parts list Ersatzteilliste Piezas de repuesto HYDRAULIQUE mod le C50 avec garnitures GT FLUID SECTION model C50 with GT packings HYDRAULIKTEIL Modell C50 Packungen...

Page 23: ...ventil Cuerpo de v lvula 1 6 044 950 215 Clapet de refoulement Exhaust valve Druckventil V lvula de expulsi n 1 7 044 950 007 Presse garniture mobile Wetting cup mobile Sp lmitteltasse mobil Prensa gu...

Page 24: ...hnung Denominaci n Qt 144 950 097 Pochette de joints ind 8 9 10 13 17 20 21 22 24 25 Package of seals ind 8 9 10 13 17 20 21 22 24 25 Dichtungssatz f r Hydraulikteil beinhaltet Pos 8 9 10 13 17 20 21...

Page 25: ...i n 144 630 720 Pi ces de rechange Spare parts list Ersatzteilliste Piezas de repuesto BLOC INVERSEUR REVERSING BLOCK UMSTEUERBLOCK BLOQUE INVERSOR NC NS BLOC INVERSEUR DROIT AVEC DEUX ROULEMENTS RIGH...

Page 26: ...O Ring R 10 x 10 Anillo tipo R 10 x 10 3 13 144 579 911 Goupille fendue pochette de 10 goupilles 1 but e ind 11 Pin package of 10 pins 1 stop ind 11 Splint Satz 10 St ck 1 F hrung Pos 11 Pasador bolsa...

Page 27: ...equipado 1 1b N C N S Corps Body K rper Cuerpo 1 3 N C N S Goupille 4 x 8 Pin 4 x 8 Splint 4 x 8 Pasador 4 x 8 1 N C N S But e coll e sur corps ind 1b Stop glued on part ind 1b Anschlag auf K rper gek...

Page 28: ...11 Modif nderung Mise jour Update Aktualisierung Actualizaci n Pi ces de rechange Spare parts list Ersatzteilliste Piezas de repuesto EQUIPEMENT D AIR pour pompes AIRMIX AIR SUPPLY for AIRMIX pumps LU...

Page 29: ...air 1 4 3 5 bar volant noir voir Doc 573 288 040 Air regulator 1 4 3 5 bar 50 76 psi black knob refer to Doc 573 288 040 Druckminderer 1 4 3 5 bar schwarze Stellglocke siehe Dok 573 288 040 Manorredu...

Page 30: ...ur Update Aktualisierung Actualizaci n KREMLIN REXSON SAMES KREMLIN Pi ces de rechange Spare parts list Ersatzteilliste Piezas de repuesto FILTRE PRODUIT HP mod le 3 8 inox HP FLUID FILTER model 3 8 s...

Page 31: ...valve FF 3 8 BSP Kugelhahn IG 3 8 BSP V lvula AP 3 8 BSP 1 5 050 102 411 Raccord inox M 18 x 125 M 3 8 BSP Adaptor stainless steel double male 18x125 3 8BSP Doppelnippel Edelstahl AG 3 8 BSP M 18x1 2...

Page 32: ...n Qt 11 055 580 201 Embase 3 8 Base model 3 8 Grundblock Modell 3 8 Base tipo 3 8 1 12 055 580 202 Cuve Bowl Filterglocke Cubeta 1 13 055 280 002 Ecrou Nut berwurfmutter Tuerca 1 14 055 190 007 Jonc S...

Page 33: ...creen n 8 210 Sieb Nr 8 210 Tamiz n 8 210 1 7 000 161 112 Tamis n 12 280 Screen n 12 280 Sieb Nr 12 280 Tamiz n 12 280 1 000 161 115 Tamis n 15 360 Screen n 15 360 Sieb Nr 15 360 Tamiz n 15 360 1 000...

Page 34: ...ANUAL IMPORTANT Before assembly and start up please read and clearly understand all the documents relating to this equipment professional use only THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE RESE...

Page 35: ...erty due to removal or partial or removal of the guards Make sure that the suction strainer is clean and in good condition Regularly clean it and change it if necessary Flush the pump as often as nece...

Page 36: ...AL IMPORTANT Before assembly and start up please read and clearly understand all the documents relating to this equipment professional use only THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE RESERVE...

Page 37: ...does not stop at once when shutting off the spray gun The pump stops only on down stroke Check exhaust valve or valve seal The pump stops only on up stroke Check suction valve or upper cartridge The...

Page 38: ...NAL MANUAL IMPORTANT Before assembly and start up please read and clearly understand all the documents relating to this equipment professional use only THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE...

Page 39: ...ternating movement the air motor drives the piston of the hydraulic section C The fluid is drawn in L and forced under pressure in N Due to its design the pressure is always the one read on the gauge...

Page 40: ...ilter is supplied with a stainless steel screen n 6 filtration size 168 microns or 85 mesh The screen is recommended for the use of an AIRMIX gun fitted with a nozzle model n 6 If the fluid spraying i...

Page 41: ...valve N 14 Point the spray gun towards the material container and trigger the spray gun until the material flows out regularly WORK 15 Reinstall the ring and the aircap on the spray gun 16 Adjust air...

Page 42: ...utions in the presence of flammable solvents 6 When the solvent flows out regularly close the drain valve 7 Point the spray gun towards the material container and press the gun trigger When the solven...

Page 43: ...ore assembly and start up please read and clearly understand all the documents relating to this equipment professional use only THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE RESERVE THE RIGHT TO MA...

Page 44: ...sq in 0 4 sq in 1 76 oz 76 per gallon 0 4 US gal 87 psi 870 psi 78 4 dBa 140 F 37 5 lbs Test conditions Noise level Test duration 30 s Motor air pressure 6 bar Material used water Flow rate Pump adju...

Page 45: ...ilter outlet HOSES WITH FITTINGS Pump air supply minimum for a 5 m 16 5 ft length 10 mm 3 8 dia Air hose between GUN AIR regulator and gun 7 mm ID 1 4 dia AIRMIX fluid hose between pump fluid outlet a...

Page 46: ...Surface equipment meant to an area where explosive atmospheres due to gas vapours mists are liable to appear from time to time in usual operating P prod xx bar xx psi Maximum fluid pressure at the pu...

Page 47: ...diagrams is given for information purposes only and hold harmless to SAMES KREMLIN The user is responsible for the extraction and conditioning of the painting area where the equipment is used for wor...

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