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SAMES KREMLIN 

- 4 - 

N° :  578.001.130-UK-1804 

2. HANDLING 

 

Check the weight and the dimensions of the equipment

 

(

 refer to 'Technical features' section of the instruction manual

 

If weight and dimensions are too important, the unloading must be carried out by means of a forklift or 
any other appropriate means with a qualified personnal and in a clear horizontal area to prevent from 
risks of damage injury  or an accident. 

The centre of gravity is not in the centre of the machine : carry out by hand a stability-test after having 
lifted the whole at 10 cm / 3.937" maximum. 

After the unloading, the handling of the whole (eg: elevator pump) is carried out by means of a pallet 
truck taking the bottom part of the frame. 

Remark : Each pump motor is fitted with a ring. The ring

 

is designed for the hoisting of one 

pump and can not be used for the handling of the complete assembly. 

3. STORING 

Storing before installation :  

Storing ambient temperature : 0 / +50 °C  / 0 / +122°F 

Protect the whole against dust, water trickling, dampness and shocks. 

Storing after installation :  

Operating temperature : +15 / +35 °C / +59 / +138.2° F 

Protect the whole against dust, water tricling, dampness and shocks. 

4. INSTALLATION OF THE EQUIPMENT 

The machine is installed on a stable horizontal floor (for eg a concrete flag). 

The machine shall be made stable by the use of holding down bolts or by the use of other anchoring 
methods, strong enough to prevent unintended bodily movement of the equipment. 

 

To avoid risks caused by static electricity, the equipment as well as its components must 
be grounded. 

 

For the pumping equipments

  (pumps, pneumatic rams, frame…), a section wire of 2.5 

mm²  is fixed on the material. Use this wire to connect the material to “the general ground”.

 

In case of severe  environments (mechanical protection of the wire of earthing insufficient, 
vibrations, mobile material…) where function damages at the ground are probable, the user 
have to replace the provided wire of 2.5 mm² by a device more adapted to its environment 
(wire with a more important section, bonding strip, fixing by thimble with eyelet…). 

The continuity of the ground must be controlled by a qualified electrician. If the continuity of 
the ground is not ensured, check the terminal, the wire and the earthing point. 

Never 

use the 

material without have solved this problem.  

  In the severe cases of environments (mechanical protection of the wire of earthing 

insufficient, vibrations, mobile material…) where damages of the function put at the ground 
are probable, the user will have to replace the wire of 2.5 mm² provided, by a device more 
adapted to its environment (wire of more important section, bonding strip, fixing by thimble 
with eyelet…), 

 

The gun 

must be 'grounded' via a material hose or an air hose. In case of spraying by 

means of a gun with cup, the air hose must be conductive, 

 

The materials to be painted 

must also be grounded. 

All the materials situated in the working area shall be grounded. 

Summary of Contents for AIRMIX 08C240

Page 1: ...L IMPORTANT Before assembly and start up please read and clearly understand all the documents relating to this equipment professional use only THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE RESERVE...

Page 2: ...la best mmelser F rs kra er om att anv ndare av denna utrustning erh llit utbildning till fullo f rst tt s kerhetsf reskrifterna och till mpar dem K yt n turvallisuuden varmistamiseksi velvollisuutesi...

Page 3: ...E INTENSIVE TM BASSE ET MOYENNE PRESSION POUR APPLICATION PNEUMATIQUE ET AIRMIX A MOTEUR AVEC INVERSEUR INTENSIVE TM AIRMIX LOW PRESSURE PUMP AIR MOTOR WITH REVERSING BLOCK INTENSIVE AIRMIX PNEUMATISC...

Page 4: ...nta Toto prohl en o skod se vyd v na v hradn odpov dnost v robce Za izdajo te izjave o skladnosti je odgovoren izklju no proizvajalec Toto vyhl senie o zhode sa vyd va na vlastn zodpovednos v robcu Ez...

Page 5: ...sembly and start up please read and clearly understand all the documents relating to this equipment professional use only THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE RESERVE THE RIGHT TO MAKE CHA...

Page 6: ...ied must be regularly inspected Defective or worn parts must be replaced Guards motor cover coupling shields connectors have been designed for a safe use of the equipment The manufacturer will not be...

Page 7: ...following safety procedures must be followed ensure a good earth connection and ground the parts to be handled i e solvents materials components and equipment ensure adequate ventilation keep working...

Page 8: ...ure that any relief or drain valves fitted are in good working order HOSES Keep hoses out of circulation areas moving parts or hot surfaces Never expose product hoses to temperature higher than 60 C 1...

Page 9: ...horing methods strong enough to prevent unintended bodily movement of the equipment To avoid risks caused by static electricity the equipment as well as its components must be grounded For the pumping...

Page 10: ...he interesting informations to use correctly the equipment pressure voltage and sometimes the above pictogram The equipment is designed with and consists of high quality materials and components which...

Page 11: ...ORTANT Before assembly and start up please read and clearly understand all the documents relating to the equipment professional use only THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL WE RESERVE THE RI...

Page 12: ...ve 16 If cylinder 2 remains attached to the suction valve unscrew the whole Then hold cylinder 2 by inserting a rod into the cylinder holes designed for this purpose The ball 17 is secured on the valv...

Page 13: ...10 3 8 mm 12 REVERSING BLOCK REFER TO DOC 573 045 050 OR DOC 573 046 050 Guards air motor cover coupling shields housings have been designed for safe use of the equipment The manufacturer will not be...

Page 14: ...5 23 A 2 A 1 A 1 A 1 A 1 A 1 C 1 A 2 A 1 A 2 A 1 A 2 A 2 Index Instruction Description Part number A 1 PTFE grease PTFE grease 10 ml 0 0026 US gal 560 440 101 A 2 Anti seize grease Grease box 450 g 0...

Page 15: ...SAMES KREMLIN 08 120 08C240 08 120 T 08C240 T Ind Pos 24 051 790 201 905 210 203 Pi ces de rechange Spare parts list Ersatzteilliste Piezas de repuesto POMPE AIRMIX mod le 08C240 et mod le 08C240 T t...

Page 16: ...face Plate Befestigungsplatte Placa 1 7 933 011 279 Vis H 8 x 20 Screw model H 8 x 20 Schraube M 8 x 20 Tornillo tipo H 8 x 20 1 8 933 151 147 Vis CHc M 8 x 10 Screw model CHc M 8 x 10 Schraube CHc M...

Page 17: ...de protecci n 1 151 775 010 Ensemble fixation Mounting assembly Montageplatte kpl Conjunto de fijaci n 1 6 051 770 101 Plaque d interface Plate Befestigungsplatte Placa 1 7 933 011 279 Vis H 8 x 20 S...

Page 18: ...l Entleerungsschlauch Edelstahl Ca a de purga inox 1 POMPE 08C240 SUR CHARIOT CART MOUNTED PUMP model 08C240 PUMPE 08C240 FAHRBAR BOMBA 08C240 SOBRE CARRETILLA 151 791 400 Ind D signation Description...

Page 19: ...14 Modif nderung 044 630 400 NC ind 9a Pos 9a 144 630 720 ind 9b Pos 9b Pi ces de rechange Spare parts list Ersatzteilliste Piezas de repuesto MOTEUR A AIR mod le 1000 4 1000 4T AIR MOTOR model 1000...

Page 20: ...0 106 Bague de guidage Guide ring F hrungsring Anillo gu a 1 5 144 579 923 Bague R 8 bis pochette de 10 Ring R 8 bis package of 10 O Ring R 8 bis 10er Pack Anillo R 8 bis bolsa de 10 1 7 109 420 257 B...

Page 21: ...eur Package of seals of the air motor ind 5 7 x3 11 18 19 x5 36 41 x2 package of seals of the reversing block Dichtungssatz f r Motor Pos 5 7 x3 11 18 19 x5 36 41 x2 Dichtungssatz f r Umsteuerblock Bo...

Page 22: ...or Grundplatte Verteiler Base distribuidor 1 52 906 333 105 Bouchon 3 4 BSP pour embase Plug 3 4 BSP for base Stopfen 3 4 BSP f r Grundplatte Tap n 3 4 BSP para base 4 53 930 151 548 Vis CHc M 6 x 50...

Page 23: ...i n 144 630 720 Pi ces de rechange Spare parts list Ersatzteilliste Piezas de repuesto BLOC INVERSEUR REVERSING BLOCK UMSTEUERBLOCK BLOQUE INVERSOR NC NS BLOC INVERSEUR DROIT AVEC DEUX ROULEMENTS RIGH...

Page 24: ...O Ring R 10 x 10 Anillo tipo R 10 x 10 3 13 144 579 911 Goupille fendue pochette de 10 goupilles 1 but e ind 11 Pin package of 10 pins 1 stop ind 11 Splint Satz 10 St ck 1 F hrung Pos 11 Pasador bolsa...

Page 25: ...equipado 1 1b N C N S Corps Body K rper Cuerpo 1 3 N C N S Goupille 4 x 8 Pin 4 x 8 Splint 4 x 8 Pasador 4 x 8 1 N C N S But e coll e sur corps ind 1b Stop glued on part ind 1b Anschlag auf K rper gek...

Page 26: ...Anula 13 11 14 Modif nderung Mise jour Update Aktualisierung Actualizaci n Pi ces de rechange Spare parts list Ersatzteilliste Piezas de repuesto C240 HYDRAULIQUE FLUID SECTION HYDRAULIKTEIL HIDR ULI...

Page 27: ...le d appui polyacetal Support washer polyacetale Unterer St tzring Polyacetal Arandela de apoyo poliacetale 1 13 000 950 279 Rondelle de serrage polyac tale Blocking washer polyacetale Oberer St tzrin...

Page 28: ...perior con junta GT 1 11 909 051 102 Joint chevron PEHD Chevron seal UHMW Packungsring PEHD Junta chevr n PEHD 4 10 11 109 050 603 Joint en cuir pochette de 10 Leather seal pack of 10 Packungsring Led...

Page 29: ...3 71 72x2 73 Package of Polyurethane seals ind 8 17 18 19x2 24 60 62 63 71 72x2 73 PU Dichtungssatz Pos 8 17 18 2x19 24 60 62 63 71 2x72 73 Bolsa de juntas de Poliuretano nd 8 17 18 19x2 24 60 62 63 7...

Page 30: ...p bracket Pumpenhalterung Soporte de bomba 1 3 051 751 011 Support quipement d air Air supply bracket Luftausr stungs halterung Soporte equipo de aire 1 4 144 910 129 Pochette de 4 vis 4 crous 4 ronde...

Page 31: ...ohrnippel 1 2 Pivote de centrado MM 1 2 2 Moteur Motor Mod 1000 4 2000 4 Equipement d air pour moteur 1000 4 ou 2000 4 Air supply for air motor model 1000 4 or 2000 4 Luftausr stung f r Luftmotor 1000...

Page 32: ...nung Denominaci n Qt 22 050 102 633 Raccord M 1 2 BSP M 1 4 NPS Adaptor M 1 2 BSP M 1 4 NPS Nippel M 1 2 BSP M 1 4 NPS Racor M 1 2 BSP M 1 4 NPS 1 23 050 372 226 Tuyau polyur thane noir T 8x12 Hose bl...

Page 33: ...ts Spezifische Teile Partes espec ficas Ind D signation Description Bezeichnung Denominaci n Qt 25 050 102 629 Raccord M 1 2 BSP M 3 8 NPS Adaptor M 1 2 BSP M 3 8 NPS Nippel M 1 2 BSP M 3 8 NPS Racor...

Page 34: ...4 NPS Schlauch 16 ID mit Muttern 3 4 NPS Tuber a int 16 con tuercas 3 4 NPS 1 28 552 411 R duction M 1 2 F 1 4 Adapter M 1 2 F 1 4 Reduziernippel AG 1 2 IG 1 4 Reducci n M 1 2 H 1 4 1 29 903 130 508...

Page 35: ...to give a maximum pressure of 4 bar 58 psi Der Druckregler 29 ist werksseitig auf einen maximalen Steuerluftdruck von 4 bar eingestellt El regulador 29 se regla en la f brica para aportar una presi n...

Page 36: ...ur Update Aktualisierung Actualizaci n KREMLIN REXSON SAMES KREMLIN Pi ces de rechange Spare parts list Ersatzteilliste Piezas de repuesto FILTRE PRODUIT HP mod le 3 8 inox HP FLUID FILTER model 3 8 s...

Page 37: ...valve FF 3 8 BSP Kugelhahn IG 3 8 BSP V lvula AP 3 8 BSP 1 5 050 102 411 Raccord inox M 18 x 125 M 3 8 BSP Adaptor stainless steel double male 18x125 3 8BSP Doppelnippel Edelstahl AG 3 8 BSP M 18x1 2...

Page 38: ...n Qt 11 055 580 201 Embase 3 8 Base model 3 8 Grundblock Modell 3 8 Base tipo 3 8 1 12 055 580 202 Cuve Bowl Filterglocke Cubeta 1 13 055 280 002 Ecrou Nut berwurfmutter Tuerca 1 14 055 190 007 Jonc S...

Page 39: ...creen n 8 210 Sieb Nr 8 210 Tamiz n 8 210 1 7 000 161 112 Tamis n 12 280 Screen n 12 280 Sieb Nr 12 280 Tamiz n 12 280 1 000 161 115 Tamis n 15 360 Screen n 15 360 Sieb Nr 15 360 Tamiz n 15 360 1 000...

Page 40: ...ANUAL IMPORTANT Before assembly and start up please read and clearly understand all the documents relating to this equipment professional use only THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE RESE...

Page 41: ...erty due to removal or partial or removal of the guards Make sure that the suction strainer is clean and in good condition Regularly clean it and change it if necessary Flush the pump as often as nece...

Page 42: ...AL IMPORTANT Before assembly and start up please read and clearly understand all the documents relating to this equipment professional use only THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE RESERVE...

Page 43: ...does not stop at once when shutting off the spray gun The pump stops only on down stroke Check exhaust valve or valve seal The pump stops only on up stroke Check suction valve or upper cartridge The...

Page 44: ...NAL MANUAL IMPORTANT Before assembly and start up please read and clearly understand all the documents relating to this equipment professional use only THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE...

Page 45: ...ternating movement the air motor drives the piston of the hydraulic section C The fluid is drawn in L and forced under pressure in N Due to its design the pressure is always the one read on the gauge...

Page 46: ...ilter is supplied with a stainless steel screen n 6 filtration size 168 microns or 85 mesh The screen is recommended for the use of an AIRMIX gun fitted with a nozzle model n 6 If the fluid spraying i...

Page 47: ...valve N 14 Point the spray gun towards the material container and trigger the spray gun until the material flows out regularly WORK 15 Reinstall the ring and the aircap on the spray gun 16 Adjust air...

Page 48: ...utions in the presence of flammable solvents 6 When the solvent flows out regularly close the drain valve 7 Point the spray gun towards the material container and press the gun trigger When the solven...

Page 49: ...TANT Before assembly and start up please read and clearly understand all the documents relating to the equipment professional use only THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL WE RESERVE THE RIGH...

Page 50: ...ts Hard chrome stainless steel Stainless steel Carbide Polyacetal Tightness packings Upper fixed PTFE G Polyfluid Lower mobile PEHD Air motor stroke Air motor section Hydraulic section Delivery per cy...

Page 51: ...bar 96 bar 80 1 dBa 60 C 4 31 sq in 1 9 sq in 8 5 oz 16 per gal 1 9 US gal 88 psi 1392 psi 80 1 dBa 140 F Test conditions Noise level Test duration 30 s Motor air pressure 6 bar Material used water Fl...

Page 52: ...IN 3 N 578 067 120 UK 1903 DIMENSIONS Ind mm Ind mm Ind mm Ind mm A 400 15 75 B 220 8 66 C 840 33 D 270 10 63 E 182 7 2 F 35 1 38 G 36 5 1 43 H 60 2 36 I 211 5 8 3 J 7 x 15 0 27 x 0 6 K 17 0 67 L 9 0...

Page 53: ...e equipment meant to an area where explosive atmospheres due to gas vapours mists are liable to appear from time to time in usual operating P prod xx bar xx psi Maximum fluid pressure at the pump outl...

Page 54: ...se diagrams is given for information purposes only and hold harmless to SAMES KREMLIN The user is responsible for the extraction and conditioning of the painting area where the equipment is used for w...

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