SaMASZ KDF 260 Operator'S Manual Download Page 25

 

Operator’s manual 

Front disc mowers 

KDF

 

 

 

- 23 - 

 

CAUTION:  
Switching  the  mower  from  operating  position  to  transport  position  and  vice 
versa could only take place on even and stable ground. Prior to approaching 
works  make  sure  whether  there  are  no  unauthorized  persons  exposed  to 
getting crushed.  

 

 

5.7.

 

Preparing the mower for work 

 

 

slowly engage the PTO clutch and wait until the cutting unit reaches its rated speed, 

 

engage  tractor  gear  and  drive  slowly  into  the  grass-field.  If  thge  conditions  are  favourable, 
the 3

rd

 gear can be turned on. If the conditions are bad, turn off the 1

st 

gear. 

Support chain holds up tractor’s hydraulic cylinders and maintains mower’s level. 

 

CAUTION: 
DO NOT pull the cutterbar in other way (towards the tractor), because it will 
lead to cutterbar’s premature wear or even its damage. 
 
CAUTION: 
Improperly  relieved  cutting  unit  of  the  mower  will  cause  increase  of 
cutterbar  pressure  on  the  ground  which  will  lead  to  faster  wear  of  sliding 
skids, overload of cutterbar, higher fuel consumption, damage to the stubble 
and contamination of the fodder. 

5.8.

 

Operation 

 

Dear operator

If  the  disc  mower  is  your  first  experience  (you  have  mowed  with  2-drum  mower)  you  need 

a piece of essential information: 

 

1.  The  main  advantage  of  disc  mowers  is  their  small  power  demand  –  20  %  less  tractor  power, 

small moment of inertia and possibility to manufacture mowers with large working width. 

2.  There  is  however  a  certain  disadvantage  -  creased  stubble,  especially  when  it  comes  to  lying 

grass.  Straight  grass  may  be  mowed  with  horizontal  adjustment  of  the  mower  and  then 
the stubble  will  be  even  but  it  will  not  look  as  attractive  as  with  2-drum  or  4-drum  mower, 
because  the  knives  work  horizontally  to  the  ground  and  inclined  grass  bends  because  of  wind 
blasts.  After  the  grass  is  mowed  it  gets  up,  which  makes  an  impression  of  inaccurate  mowing 
(see Fig. 15). 
Every mower may leave stripes of uncut  grass  when it comes to the knives which  cut the  grass 
towards the grass direction. It is a normal phenomenon. Practically, it is not possible to achieve 
such attractive stubble as in 2-drum mowers, because the knives work horizontally or at an angle 
of  up  to  8°  to  the  ground,  and  when  it  comes  to  2-drum  and  4-drum  mowers  slantwise  through 
the ground (even 23°). 
Despite these ‘disadvantages’, disc mowers are ‘winning farmers’ trust’ and modern technologies 
give the opporunity to manufacture very durable mowers (even up to 1000 %). 

 

5.8.1.

 

Essential information concerning mowing 

 

Optimum work parameters: 

1.

 

Inclination towards the front 0÷5 degrees which stands for 4.5÷7 cm of mowing height. 

2.

 

Operation speed 

 10 km/h. 

3.

 

PTO rpm = 900÷1000 rpm. PTO rpm > 1000 may cause stripes of uncut grass between the disc. 

 

Summary of Contents for KDF 260

Page 1: ...DF 260 S 2 6 m KDF 340 S 3 4 m KDF 260 SL 2 6 m KDF 340 SL 3 4 m KDF 300 3 0 m KDF 341 S 3 4 m KDF 300 W 3 0 m KDF 341 SL 3 4 m KDF 301 W 3 0 m KDF 340 W 3 4 m KDF 300 S 3 0 m KDF 341 W 3 4 m KDF 300...

Page 2: ...use Well proven design with thousands of machines in regular use in many countries and quality materials ensure high durability and reliability of SaMASZ mowers We congratulate you on the purchase of...

Page 3: ...on 22 5 7 Preparing the mower for work 23 5 8 Operation 23 5 8 1 Essential information concerning mowing 23 5 8 2 Mower clogging 25 5 8 3 Taking turns over swaths 25 5 8 4 Dismounting mower from tract...

Page 4: ...iven away along with operator s manual and it s other basic equipment Operator s manual is attached to every machine in order that the operator can familiarize himself with design working principles s...

Page 5: ...e rear mounted disc mower with crop scarifier rollers is intended to mow green fodder grass alfalfa and such on permanent grassland pastures on crop fields without rocks and to form loose rows of cut...

Page 6: ...a h Swath width 0 9 1 1 m 1 3 1 5 m 1 3 1 6 m 1 3 1 8 m Transport length 1 65 m 1 65 m 1 65 m 1 7 m Transport width 2 60 m 3 0 m 3 4 m 3 90 Working width 3 15 m 3 55 m 3 95 m 4 40 m Weight 805 kg 940...

Page 7: ...L KDF 301SL KDF 340SL KDF 341SL Working width 2 60 m 3 00 m 3 00 m 3 40 m 3 40 m Number of knives pcs 12 6x2 14 7x2 14 7x2 16 8x2 16 8x2 Tractor PTO rpm 1000 rpm Tractor power required 66 kW 90 HP 74...

Page 8: ...On the cutterbar there are discs with two knives each The extreme discs have additional forming drums Cutterbar is connected to the main frame 2 along with suspension frame 1 On the suspension frame t...

Page 9: ...8 Support springs 9 Hydraulic cylinders 10 Safety guard 11 Roller conditioner 12 Roller conditioner drive shaft 13 Gearbox Drive from tractor s rpm is transmitted through PTO shaft intersecting axis g...

Page 10: ...Mounting directions CAUTION Lubricate the PTO shaft with high quality multi purpose grease every 50 shaft operating hours The articulated telescoping shaft should also be lubricated before and after...

Page 11: ...k in particular for damaged missing and or worn knives and knife holders Damaged or worn parts must be replaced When driving on public roads always comply with local traffic regulations especially con...

Page 12: ...c hoses should be peridically checked and if any damage occur or they expire replace with new ones Expiry period should not exceed 5 years Never use scotch tape to repair hydraulic hoses When connecti...

Page 13: ...40SL KDF 341S KDF 341SL KDF 390 4 3 1 Putting the mower onto another vehicle for transport The driver and the carrier are responsible for mower s transport safety Equipment and parts must be secured d...

Page 14: ...iately replaced with new one 4 5 PTO shaft Before operating learn provisions found in bar manufacturer s manual placed on the bar Use only PTO shafts recommended by mower s manufacturer In order to op...

Page 15: ...ature standard tarpaulin guards 1 for self mounting In order to mount the guard properly put it on a mower and secure with catches 2 and with front guard 3 Fig 7 Examine condition of guards and its mo...

Page 16: ...ds and legs close to rotating parts of the mower during repair and maintenance of the mower always comply with the descriptions included in operator s manual Always do these activities when the tracto...

Page 17: ...rning decals and their meaning CAUTION a all warning decals should be clean and legible b lost or damaged decals must be replaced c please order new decals from your dealer or supplier CAUTION Mower s...

Page 18: ...ng operation of the hoist N 50 Do not get under the mower N 35 Cutterbar Perfect Cut N 52 Use protective gloves N 55 N 117 Avoid fluid escaping under pressure Consult technical manual for service proc...

Page 19: ...manual Front disc mowers KDF 17 N 31 N 27 N 53 N 30 Cutterbar Perfect Cut N 109 P 2 P 3 N 162 N 175 CAUTION Any spare part used for repair of the mower should have all warning decals provided by the m...

Page 20: ...ig 8b Warning decals placed on the mower with tine conditioner Fig 8c Warning decals placed on the mower with roller conditioner N 27 N 30 N 31 N 53 N 162 P 2 P 3 N 02 N 03 N 04 N 06 N 07 N 48 N 49 N...

Page 21: ...xt install upper connector 4 connect with pins 5 and secure both with spring cotters 3 Fig 9 Fig 9 Mounting hitch triangle cat II After the mower has been attached to tractor check the balance and ste...

Page 22: ...actor driver s position it is possible to install indicator and indicator s spirit level on the mower Once the mower is aggregated with the tractor lift the mower using strands and then using the mowe...

Page 23: ...g 10 5 4 Preparing the mower for transport Lift side safety guards Fig 13 Lift the cutterbar by means of hydraulic cylinders Lift the mower on tractor s 3 point linkage Lift and protect support legs K...

Page 24: ...ds in tractor mower and PTO shaft if they are placed correctly and are not damaged Damaged or lost parts must be replaced with genuine ones Make sure the PTO shaft is properly mounted It is forbidden...

Page 25: ...mowers is their small power demand 20 less tractor power small moment of inertia and possibility to manufacture mowers with large working width 2 There is however a certain disadvantage creased stubbl...

Page 26: ...way it significantly impairs the quality of mowing and in some cases the mower stops mowing Besides it may lead to premature wear or even damage of the slides and cutterbar When the high grass prevail...

Page 27: ...d by tractor s 3 point linkage Fig 16 KDF in position to take turns 5 8 4 Dismounting mower from tractor CAUTION When dismounting make sure there is no person in between the mower and the tractor To d...

Page 28: ...of the same length and weight The knife holders Fig 27 must not be damaged or deformed If the knife holder pin is worn too much please replace it immediately CAUTION During work please pay particular...

Page 29: ...knife on the knife holder pin CAUTION Because of high discs rpm knife holders should be changed in sets of the same weight on every holder there is its weight written Improperly changed knife holders...

Page 30: ...d In order to set swath width adjustment of swath guides 1 should be performed Fig 21 for KDF S SL loosen eye screw 2 of the swath guide set the swath guide 1 as needed tighten screw 2 even spreading...

Page 31: ...shaft should be Proper adjustment should be based on the experience in order not to block the conditioner and not to activate the friction clutch of PTO shaft The way how the mask is regulated is sho...

Page 32: ...e conditioner 1 Conditioner roller 2 Flail 3 Bolt M16x60 Property Class 10 9 4 Self locking nut M16 zinc plated Property Class 8 5 Key 10x8x50 6 Flail s insert 7 Flat washer 12 Fig 25 Replacing light...

Page 33: ...sing or disc cover plate is damaged the vibrations may occur which leads to cutterbar s damage In that case warranty claim will be revoked If the disc or disc cover plate is damaged the whole set must...

Page 34: ...h affects thge proper functioning of the mower regularly check hydraulic hoses In case of damage or expiry replace with new ones Expiry period should not exceed 5 years Detached mower should be stored...

Page 35: ...every 3 seasons if working intensively more frequently KDF 300 3 0 m KDF 300 S SL W 3 0 m KDF 301 S SL 3 0 m 6 0 KDF 340 3 4 m KDF 340 S SL W 3 4 m KDF 341 S SL W 3 4 m 6 5 KDF 390 3 9 m 7 0 7 2 Inter...

Page 36: ...rough the check opening B on the side of the gear Please refill the oil until it is visible in the check opening B The oil level about 0 5 l Check oil level when the cutterbar is on the ground Removin...

Page 37: ...Operator s manual Front disc mowers KDF 35 Fig 33 Bearing lubrication points with LT 43 grease Fig 34 Tine conditioner tensioner s lubrication point Fig 35 Lubrication point...

Page 38: ...lination towards the front Always mow low and fast inclination towards the front 4 cm Grass blocks the mower lack of grass flow or the flow is uneven Too low work speed Speed up to 10 km h or more Mow...

Page 39: ...ears we can assess weather the machine is still serviceable Worn out bolts pins joints bushings discs holders blades bearings etc should be replaced 9 2 Scrapping If the mower cannot be repaired anymo...

Page 40: ...the manufacturer 5 The following cases are not covered by warranty a wearing parts mowing discs sliding skids sidle bushings Pcw intersecting axis gears and parts inside the gearboxes bushings and sli...

Page 41: ...the User automatically causes voiding of the product warranty 9 The executor bears no financial responsibility to the User for losses caused by machine malfunction or breakdown CAUTION Please ask your...

Page 42: ...Front disc mowers KDF 40 12 2 Warranty repairs record Repairs description and changed spare parts Date stamp and signature of repair shop Date stamp and signature of repair shop Date stamp and signatu...

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