background image

SALVA INDUSTRIAL, S.A 

 

File: Horno Modular 02 (ing) 180711

 

5-2 

 

5.2  HEATING OVENS WITH CASE-HARDENED BASES FOR THE 

FIRST TIME RIMER 

¡¡¡ ATTENTION – VERY IMPORTANT !!! 

 

In the setup of the oven during the first heating, it is necessary  to increase the temperature in accordance 

with the following cycle: 

Heat for at least 3,5 hours at 300 ºC, leaving only the top heating elements connected. The heating elements 

of the bottom and front should be switched off. That is to say: 

Modular Deck Ovens: 

Set  temperature:  300  ºC  with  following  settings:  FRONT:0  / 

BOTTOM:0 / TOP:100. 

Pizza Ovens 4-30: 

Bottom thermostat switched off / And top thermostat at 300 ºC. 

This will enable you to dry any left over humidity or other materials on the base. During this phase, the oven 

produces fumes as a result of the said evaporation. These fumes can be evacuated by holding the door open 

for  a  few  minutes  at  the  end  of  the  cycle, in order to speed up the air exchange process. When you have 

finished, close the door. 

After this first heating process, the oven is now ready to be used in the normal way. 

If these instructions are not followed, this could result in the oven having a breakdown, with 

important faults. 

 

5.3  EXAMPLE OF A BAKE 

You wish to bake a product at 180º C with: 

 

• 

70% power in the roof. 

• 

50% power in the mouth. 

• 

40% power in the floor. 

• 

Baking time 20 minutes. 

 

In order to do this you must do the following: 

 

1)  Connect the control panel by pressing key 10 (the L4 Led will come on). 

2)  Select a programmed temperature of 180º C in the temperature control zone of the LCD 

screen. To do so, use keys 1, 5 and 6. 

3)  Adjust the settings in the power setting zone of the LCD screen. To do so, use keys 2, 5 

and  6.  Press  key  2  once  again  to  select  the  element  whose  power  setting  you  wish  to 

modify: bottom, top or front. 

4)  Set  the  cooking  time  to  20  minutes in the cooking time control zone of the LCD screen

To do so, use keys 3, 5 and 6. 

Summary of Contents for ST-02

Page 1: ...OVEN MODULAR 02 ELECTRIC ELECTRONIC ST 02 INSTALLATION AND OPERATING INSTRUCTIONS REVISION Horno Modular 02 ing 180711 doc...

Page 2: ......

Page 3: ...40 ED 20 ST 02 230 34 7 50 60 3N 13 11 300 156 312 6 60 x 40 ED 20 ST 02 400 19 3 50 60 3N 13 11 300 156 312 6 60 x 40 ED 25 ST 02 230 43 5 50 60 3N 16 3 14 100 156 390 6 60 x 40 ED 25 ST 02 400 24 1...

Page 4: ......

Page 5: ...F BAKING STEAM 3 1 3 1 DRAFT 3 1 4 ELECTRONIC CONTROLPANEL 4 1 4 1 DETAILED DESCRIPTION OF CONTROL PANEL 4 3 4 2 OPERATION OF CONTROL PANEL 4 4 4 2 1 Automatic regulation of deck temperature 4 4 4 2 2...

Page 6: ...NAL 10 1 10 1 DESCRIPTION OF THE COMPONENTS 10 1 11 LIST OF SPARES 11 1 11 1 STEAM GENERATOR CONTROL CIRCUIT 11 1 11 2 BASE CONTROL CIRCUIT 11 2 11 3 MODULE CONTROL CIRCUIT 11 3 11 4 PASTRY DOOR 11 4...

Page 7: ...store petrol inflammable liquids or gases near this equipment Nothing should be baked in this oven that contains alcohol or gives off inflammable gases during baking STARTING UP INSTRUCTIONS This unit...

Page 8: ...oven basically is comprised of independent decks of standardized production who manufactured from metal and stainless steel Assembly of this unit is carried out by piling decks with the same surface...

Page 9: ...E 20 DECK E 20 PIZZA DECK 1 717 67 6 1 140 44 9 315 12 4 175 385 193 425 E 20 DECK WITH STEAM 1 717 67 6 1 140 44 9 315 12 4 225 496 E 25 DECK 1 717 67 6 1 140 44 9 365 14 4 190 419 E 25 DECK WITH ST...

Page 10: ...7 8 100 220 BASE 1 717 67 6 1 114 43 9 150 5 9 65 143 TOP 1 717 67 6 1 338 52 7 150 5 9 65 143 NXE NXEP WIDTH mm inches DEPTH mm inches HEIGHT mm inches WEIGHT Kg lbs NXE 20 DECK NXE 20 PIZZA DECK 1 9...

Page 11: ...DECK 1 292 50 9 2 429 95 6 315 12 4 260 573 BASE 1 292 50 9 2 154 84 8 150 5 9 70 154 TOP 1 292 50 9 2 378 93 6 165 6 5 70 154 The depth should be increase in 23 millimetres for the pipes of outlet 1...

Page 12: ...ctor for fume extraction is attained In order to finish off this collector place another with a cylindrical shape 3 which may be fitted with a chimney 1 for fume extraction to the outside ALWAYS BASED...

Page 13: ...u decide to enlarge your oven by incorporating another deck or decks The tables below outline power electricity consumption and cable sections for both 230 V and 400 V Using the information contained...

Page 14: ...ith the EN 60204 1 regulation Consumption Phase section mm 2 Ground Section mm 2 14 1 5 1 5 14 A 19 2 5 2 5 19 A 25 4 4 25 A 32 6 6 32 A 45 10 10 45 A 60 16 16 60 A 76 25 16 76 A 94 35 16 94 A 111 50...

Page 15: ...one corresponding to a 35 mm 2 cable section per phase and a 16 mm 2 cable section for the earth lead 1 6 1 Electrical connection between decks If an unassembled oven is requested it will be necessar...

Page 16: ...the large gland on the back of the base insert a hose with three conductors R S and T plus earth with the appropriate section according to the total consumption of the oven connected respectively to...

Page 17: ...0 4 inches 10 mm NOTE For those cases in which water is calcareous it is necessary to install a decalcifier between the supply network and the oven intake Not supplied with the oven A Water intake fro...

Page 18: ...02 ing 180711 2 1 2 DRAWING 2 1 BASIC PARTS OF THE OVEN 1 Supporting plate shelf 2 Proofer 3 Base 4 9 8 inches 25 cm baking deck 5 7 9 inches 20 cm baking deck 6 7 9 inches 20 cm pizza deck 7 7 9 inch...

Page 19: ...o Modular 02 ing 180711 2 2 2 2 KEY PLAN FIG 2 1 Top with hood included 2 7 9 inches 20 cm baking deck Crown height 3 9 8 inches 25 cm baking deck Crown height 4 Base 5 Proofer Optional 6 Wheel with 6...

Page 20: ...a throttle lid actuated by a control lever located on the left hand side of the front panel 3 1 DRAFT Regulation of opening and closure of cooking steam outlet is carried out by actuating Z draft con...

Page 21: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 4 1 4 ELECTRONIC CONTROLPANEL...

Page 22: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 4 2 A Temperature control B Baking time control C Power control D Steam Generator E Power regulator F Steam G Delay timer...

Page 23: ...hat time has been added on to a finished cooking process L2 Led which when lit indicates that steam is available L3 Led which when lit indicates that the steam elements are connected L4 Led which when...

Page 24: ...to ensure ideal cooking conditions for each product When the top bottom and front elements are activated the corresponding segments will light up This is displayed on the LCD screen in the power setti...

Page 25: ...he cooking time has expired the acoustic alarm will sound To switch the alarm off or to switch off the timer press key 7 once again L1 LED off 4 2 4 Only for ovens with steam production Check that the...

Page 26: ...urring during the timed start up operation the start up process will be delayed by the same amount of time as the duration of the power cut This is displayed on the LCD screen in the timed start up zo...

Page 27: ...Minimum 0 Unit of measure in C Maximum 1 Unit of measure in F Standard 0 TCH With this variable you can select the value of the regulator of the oven top resistances expressed in The value selected w...

Page 28: ...n connected Standard 1 PIT With this variable you can define the duration of the acoustic signal which marks the end of the baking It is expressed in seconds Possible values Minimum 0 Indefinite opera...

Page 29: ...ded timed start up It is expressed in minutes Possible values Minimum 0 The value 0 cancels the timed start up function Maximum 60 Standard 60 VIS 000 This variable shows the last alarm produced The a...

Page 30: ...switch to mains 1 2 Connect circuit breaker switch of the BASE regulation line 4 top position 3 Connect the thermal magnetic switch located behind the module s right hand control panel tray by moving...

Page 31: ...open for a few minutes at the end of the cycle in order to speed up the air exchange process When you have finished close the door After this first heating process the oven is now ready to be used in...

Page 32: ...orm bakes it is great importance that the goods are correctly distributed within the baking chamber that is in a regular manner In many occasions bad results are obtained by not taking into account th...

Page 33: ...tch once work has been completed if by chance this is not done it is possible that a given group of heating elements may wear sooner than normal A normal load of work does not wear the electric oven a...

Page 34: ...eaned NOTE Dust and flour could provoke malfunctions of the electrical components of the electrical control box In order to change the lamp when it fuses proceed as follows 1 remove the screws 18 that...

Page 35: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 6 3...

Page 36: ...to the lighting cable Remove the lamp holder assembly 3 Remove the halogen bulb 4 and replace To change the bulb on the left hand side of the chamber proceed in the same way WARNING when inserting a n...

Page 37: ...t feeding fuses 1 should be verified Verify whether the voltage between phases is correct If it is observed that the circuit breaker of a deck has tripped this is a clear sign that the failure proceed...

Page 38: ...manpower and travelling The door joint glasses and lamps are not included in the guarantee The normal guarantee time of the materials goes up to six months In no case not even in specials or foreseen...

Page 39: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 1 9 ELECTRICAL SCHEME...

Page 40: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 2...

Page 41: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 3...

Page 42: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 4...

Page 43: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 5...

Page 44: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 6...

Page 45: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 7...

Page 46: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 8...

Page 47: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 9...

Page 48: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 10...

Page 49: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 11...

Page 50: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 12...

Page 51: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 13...

Page 52: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 14...

Page 53: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 15...

Page 54: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 16...

Page 55: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 17...

Page 56: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 18...

Page 57: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 19...

Page 58: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 20...

Page 59: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 21...

Page 60: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 22...

Page 61: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 23...

Page 62: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 24...

Page 63: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 25...

Page 64: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 26...

Page 65: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 9 27...

Page 66: ...L S A File Horno Modular 02 ing 180711 10 1 10 STEAM GENERATOR OPTIONAL 10 1 DESCRIPTION OF THE COMPONENTS 1 Water Softening Device 2 Pressure Regulator 3 Valve 1 2 4 Sif n E ST 85 5 Solenoid Valve 6...

Page 67: ...1 STEAM GENERATOR CONTROL CIRCUIT Fig Pos Code Description Only for steam models Every models ca034ci1 dft 1 0070316007 Plug CINTISA 160 6 BU 3 ca034ci1 dft 2 0183418010 Contactor DIL 00M 10 24 V KM 1...

Page 68: ...OL CIRCUIT Fig Pos Code Description Every models ad041ci1 dft 1 0072101004 Terminal Block RALOCAR 1000 4 1 ad041ci1 dft 2 1123101011 Transform 180VA 230 0 17 0 24 V 1 ad041ci1 dft 3 0172000010 Circ br...

Page 69: ...30ci1 dft 2 0070306704 Plug H AMP 6 V 1480704 0 1 1 1 ca030ci1 dft 3 0183418010 Terminal block DIL 00M 10 24V KM 3 3 2 ca030ci1 dft 4 0072120436 Terminal block WEIDMULLER SR20436A 1 1 1 ca030ci1 dft 5...

Page 70: ...f the door E 20 00 1 1 1 ca155ci1 dft 20 1114420030 Interior glass of the door EM 20 00 1 1 2 1124000007 Left door spring E 80 1 1 1 1 1 ca155ci1 dft 2 1124000006 Right door spring E 80 1 1 1 1 ca155c...

Page 71: ...re chord _ 0 5 inches 12 mm ca166ci1 dft 16 1124020006 Interior glass of the door E 20 00 2 1 1 2 2 1124000007 Left door spring E 80 1 1 1 1 ca166ci1 dft 2 1124000006 Right door spring E 80 1 1 1 ca16...

Page 72: ...4 0071300750 Lamp 64428 300 GD 2 1 ca062ci1 dft 5 1124453050 Top adhesive E 01 1 ca062ci1 dft 6 1114401435 Insulating plate steam generator EM 00 1 2 ca062ci1 dft 7 1114401205 Steam heating element 2...

Page 73: ...SALVA INDUSTRIAL S A File Horno Modular 02 ing 180711 11 6...

Reviews: