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ENGLISH

  

 

 

7

 

2.9.3

 

BUILD

 

UP

 

OF

 

EXPLOSIVE

 

MIXTURE

 

Ensure

 

that

 

pump

 

casing

 

and

 

mechanical

 

seal

 

chamber

 

are

 

correctly

 

vented

 

and

 

that

 

pump

 

will

 

not

 

run

 

dry.

 

 

Make

 

sure

 

that

 

the

 

pump

 

runs

 

with

 

filled

in

 

suction

 

and

 

discharge

 

lines

 

to

 

avoid

 

build

 

up

 

of

 

an

 

explosive

 

atmosphere.

 

In

 

addition

 

it

 

is

 

essential

 

that

 

auxiliary

 

sealing

 

systems

 

are

 

properly

 

filled.

 

To

 

avoid

 

potential

 

hazards

 

from

 

fugitive

 

emissions

 

of

 

vapor

 

or

 

gas

 

to

 

atmosphere

 

the

 

surrounding

 

area

 

should

 

be

 

correctly

 

ventilated.

 

 

2.9.4

 

PREVENTING

 

LEAKAGE

 

The

 

pump

 

must

 

only

 

be

 

used

 

to

 

handle

 

the

 

liquids

 

for

 

which

 

it

 

has

 

been

 

defined.

 

 

If

 

the

 

pump

 

is

 

installed

 

outdoor,

 

make

 

sure

 

liquid

 

containing

 

parts

 

are

 

drained

 

and/or

 

protected

 

against

 

freezing.

 

 

If

 

leakage

 

of

 

liquid

 

to

 

the

 

atmosphere

 

can

 

result

 

in

 

a

 

hazard

 

then

 

a

 

leakage

 

detection

 

sensor

 

should

 

be

 

installed.

 

2.9.5

 

COMPLETE

 

UNIT

 

ATEX

 

certification

 

for

 

a

 

complete

 

unit

 

according

 

to

 

ATEX

 

Directive

 

94/9/CE

 

is

 

given

 

according

 

to

 

lower

 

protection

 

level

 

of

 

the

 

integrated

 

component.

 

This

 

comment

 

applies

 

particularly

 

to

 

the

 

electric

 

motor

 

protection.

 

 

2.9.6

 

PUMP

 

UNIT

 

DELIVERED

 

WITHOUT

 

MOTOR

 

/

 

WITHOUT

 

SENSORS

 

If

 

a

 

partial

 

delivery

 

is

 

required

 

(electric

 

motor,

 

flexible

 

coupling,

 

coupling

 

guard

 

or

 

sensor

 

not

 

supplied),

 

an

 

integration

 

certificate

 

will

 

be

 

established.

 

It

 

will

 

be

 

the

 

integrator’s

 

responsibility

 

to

 

supply

 

missing

 

parts

 

in

 

order

 

to

 

fulfill

 

ATEX

 

requirements

 

for

 

the

 

complete

 

machine.

 

2.9.7

 

COUPLING

 

GUARD

 

The

 

coupling

 

guard

 

used

 

in

 

a

 

potentially

 

ATEX

 

atmosphere

 

shall

 

meet

 

following

 

requirements

 

:

 

 

Consist

 

of

 

non

sparking

 

material

 

(e.g

 

brass),

 

Must

 

be

 

made

 

of

 

antistatic

 

material,

 

Must

 

be

 

designed

 

in

 

such

 

a

 

way

 

that

 

the

 

rotating

 

parts

 

will

 

not

 

come

 

in

 

contact

 

with

 

any

 

part

 

of

 

the

 

guard

 

after

 

a

 

choc.

 

 

2.9.8

 

MAINTENANCE

 

TO

 

AVOID

 

HAZARD

 

CREATION

 

When

 

a

 

pump

 

is

 

used

 

in

 

a

 

potentially

 

ATEX

 

atmosphere

 

it

 

is

 

necessary

 

to

 

check

 

regularly

 

the

 

following

 

parameters

 

and

 

respect

 

a

 

maintenance

 

plan

 

to

 

ensure

 

that

 

the

 

equipment

 

runs

 

in

 

perfect

 

technical

 

conditions.

 

 

Following

 

regular

 

checks

 

are

 

mandatory

 

:

 

No

 

leakage

 

of

 

the

 

shaft

 

seal,

 

Ball

 

bearings

 

temperature

 

(on

 

bracket

 

housing

 

surface),

 

No

 

cavitations

 

and

 

no

 

abnormal

 

running

 

noises,

 

Correct

 

position

 

of

 

isolating

 

valves

 

and

 

function

 

of

 

motorized

 

valves.

 

If

 

some

 

parts

 

are

 

worn

 

or

 

working

 

in

 

bad

 

conditions

 

the

 

pump

 

must

 

be

 

stopped

 

immediately

 

and

 

put

 

in

 

safety

 

until

 

maintenance

 

operations

 

are

 

performed.

 

Origin

 

of

 

default(s)

 

should

 

be

 

eliminated.

 

 

2.9.9

 

PREVENTING

 

SPARKS

 

CREATION

 

Necessary

 

measures

 

must

 

be

 

taken

 

to

 

avoid

 

sparks

 

creation

 

in

 

case

 

of

 

external

 

impact.

 

 

Base

 

plate

 

and

 

pumpset

 

elements

 

must

 

be

 

properly

 

grounded.

 

Ensure

 

continuity

 

between

 

components

 

of

 

the

 

group.

 

 

It

 

applies

 

to

 

:

 

Pump

 

hydraulics,

 

Coupling

 

guard,

 

Motor

 

frame,

 

Baseplate.

 

 

The

 

threaded

 

hole

 

or

 

the

 

earthing

 

plate

 

located

 

on

 

the

 

base

 

plate

 

should

 

be

 

used

 

to

 

make

 

proper

 

earthing.

 

 

3

 

TRANSPORT

 

AND

 

STORAGE

 

3.1

 

SAFETY

 

MEASURES

 

Never

 

rest

 

below

 

a

 

suspended

 

load.

 

 

Keep

 

a

 

safe

 

distance

 

while

 

the

 

load

 

is

 

being

 

transported.

 

Check

 

equipment

 

weight

 

and

 

choose

 

slings

 

and

 

other

 

lifting

 

devices

 

accordingly.

 

Lifting

 

equipments

 

should

 

be

 

in

 

good

 

conditions.

 

Adjust

 

the

 

length

 

of

 

the

 

lifting

 

devices

 

so

 

that

 

pump

 

or/and

 

pumps

 

set

 

is

 

moved

 

horizontally.

 

Lifting

 

lugs

 

or

 

eyebolts

 

that

 

are

 

sometimes

 

attached

 

to

 

the

 

pump

 

or

 

to

 

the

 

motor

 

should

 

not

 

be

 

used

 

to

 

lift

 

a

 

complete

 

pump

 

set.

 

They

 

should

 

be

 

used

 

only

 

to

 

lift

 

pump

 

parts

 

during

 

dismantling

 

operations.

 

Use

 

the

 

lifting

 

points

 

that

 

are

 

mentioned

 

on

 

the

 

pump

 

set

 

or

 

refer

 

to

 

following

 

information.

 

 

3.2

 

DELIVERY

 

After

 

reception

 

of

 

goods,

 

the

 

delivered

 

items

 

must

 

be

 

inspected

 

for

 

damage.

 

Check

 

that

 

all

 

parts

 

are

 

present

 

(check

 

description

 

and

 

quantities

 

against

 

delivery/shipping

 

documents).

 

If

 

any

 

parts

 

are

 

damaged,

 

missing

 

or

 

if

 

transportation

 

damage

 

is

 

visible,

 

this

 

should

 

be

 

noted

 

on

 

the

 

freight

 

documentation

 

or

 

on

 

the

 

delivery

 

note.

 

Do

 

not

 

separate

 

attached

 

documentation

 

from

 

the

 

pump.

 

Unpack

 

the

 

good

 

and

 

eliminate

 

packaging

 

according

 

environmental

 

requirements.

 

Do

 

not

 

remove

 

caps

 

from

 

pump

 

flanges

 

if

 

pump

 

will

 

not

 

be

 

installed

 

immediately.

 

 

3.3

 

SHORT

 

TERM

 

STORAGE

 

Leave

 

piping

 

connection

 

caps

 

fastened

 

to

 

keep

 

dirt

 

and

 

foreign

 

material

 

out

 

of

 

pump

 

casing

 

during

 

storage.

 

If

 

the

 

pump

 

will

 

not

 

be

 

used

 

immediately

 

after

 

delivery,

 

it

 

must

 

be

 

stored

 

in

 

a

 

temperate,

 

dry,

 

ventilated

 

location

 

and

 

away

 

from

 

vibrations.

 

Turn

 

the

 

pump

 

shaft

 

at

 

intervals

 

(every

 

month)

 

to

 

avoid

 

brinelling

 

of

 

the

 

bearings

 

and

 

the

 

seal

 

faces

 

from

 

sticking.

 

Close

 

protective

 

packing

 

when

 

done.

 

If

 

stored

 

as

 

described

 

above,

 

the

 

pump

 

can

 

be

 

stored

 

up

 

to

 

6

 

months.

 

Consult

 

SALMSON

 

for

 

preservative

 

procedure

 

when

 

a

 

longer

 

storage

 

period

 

is

 

required.

 

 

3.4

 

HANDLING

 

Depending

 

on

 

their

 

design

 

some

 

pumps

 

can

 

fall

 

over

 

before

 

they

 

are

 

definitively

 

fastened

 

to

 

the

 

floor.

 

Take

 

all

 

necessary

 

actions

 

to

 

ensure

 

that

 

no

one

 

can

 

be

 

crushed

 

while

 

the

 

equipment

 

is

 

moved.

 

A

 

crane

 

must

 

be

 

used

 

to

 

lift

 

all

 

equipment

 

exceeding

 

25Kg.

 

Palettes,

 

crates

 

or

 

boxes

 

can

 

be

 

moved

 

or

 

unloaded

 

by

 

using

 

a

 

fork

lift

 

truck

 

or

 

a

 

hoist

 

depending

 

on

 

lifting

 

devices

 

available

 

on

 

site.

 

Only

 

suitable

 

lifting

 

gear

 

and

 

load

 

carrying

 

equipment

 

with

 

valid

 

test

 

certificates

 

and

 

adequate

 

lifting

 

capacity

 

for

 

the

 

loads

 

involved

 

should

 

be

 

used

 

to

 

lift

 

and

 

carry

 

the

 

goods.

 

Only

 

authorized

 

personal

 

should

 

proceed

 

to

 

pump

 

transportation

 

and

 

they

 

must

 

respect

 

local

 

regulations.

 

Weight

 

of

 

goods

 

is

 

indicated

 

on

 

the

 

delivery

 

note.

 

Only

 

use

 

suitable

 

lifting

 

points

 

that

 

are

 

indicated

 

on

 

the

 

equipment

 

and

 

respect

 

hereafter

 

lifting

 

and

 

transportation

  

sketches.

 

Pumps

 

should

 

never

 

be

 

lifted

 

directly

 

with

 

slings.

 

Hooks

 

must

 

be

 

used

 

and

 

placed

 

in

 

dedicated

 

lifting

 

holes.

 

Chose

 

proper

 

sling

 

length

 

or

 

use

 

a

 

lifting

 

beam.

 

 

 

 

 

 

 

Summary of Contents for NOEH

Page 1: ...NOEH INSTALLATION ET MISE EN SERVICE INSTALLATION AND OPERATING INSTRUCTIONS N M S n 4095567 Ed 3 10 13 FRAN AIS ENGLISH...

Page 2: ......

Page 3: ...NOEH INSTALLATION ET MISE EN SERVICE FRAN AIS N M S n 4095567 Ed 3 10 13...

Page 4: ...2...

Page 5: ...2 Temp ratures du fluide 6 2 9 3 Risque d accumulation de m langes explosifs 7 2 9 4 Risque de fuites 7 2 9 5 Groupe complet 7 2 9 6 Groupe livr sans moteur sans instrumentation 7 2 9 7 Protecteur d...

Page 6: ...la mise en route 14 8 2 Remplissage d gazage 15 8 3 D marrage 15 8 4 Contr les effectuer apr s d marrage 15 8 5 Mise hors service 15 9 Maintenance 15 9 1 G n ralit s 15 9 2 Programme d entretien ET in...

Page 7: ...en et de r paration prescrit Dommages corporels d origine lectrique m canique chimique thermique etc Dommages mat riels Perte de la protection anti d flagrante Risque de pollution de l environnement 2...

Page 8: ...en vigueur pour pouvoir certifier son quipement CE La certification du groupe motopompe dans lequel la pompe sera int gr e sera de la responsabilit de l int grateur Il veillera respecter l ensemble de...

Page 9: ...T Lorsque la pompe est utilis e en atmosph re explosible l utilisateur doit v rifier r guli rement les param tres suivants et respecter un plan de maintenance La surveillance portera particuli rement...

Page 10: ...rocess du palier de la pompe permet le montage de garnitures sp cifiques pour des temp ratures de 140 et 180 C On trouve ces pompes dans les process utilisant des boucles de circulation d eau surchauf...

Page 11: ...ent v temp rature diff rentielle 5 2 2 4 VITESSE MAXIMUM ET NOMBRE DE DEMARRAGES AUTORISES PAR HEURE Vitesse maximum autoris e Le tableau ci dessous rappelle les vitesses maximum autoris es pour chaqu...

Page 12: ...forces et moments Correction due la temp rature pour temp rature 110 C C Etm E20b Avec E20b module d lasticit du mat riau de base 20 C et Etm la temp rature choisie Montage sur socle en fonte Refoule...

Page 13: ...En modifiant les caract ristiques du r seau une vanne de r glage est install e au refoulement de la pompe Elle permet d augmenter ou de diminuer la perte de charge du r seau et donc de d placer le po...

Page 14: ...e juste apr s arr t de la machine Avant d intervenir sur les parties mobiles du groupe motopompe l alimentation lectrique du moteur a t coup e et condamn e Le groupe moto pompe a t lign en usine Si u...

Page 15: ...a pression dans le quench ne devra pas exc der 0 35 bar Refroidissement garniture m canique Pour une utilisation au del de 140 C les pompes sont quip es d une garniture m canique n cessitant un refroi...

Page 16: ...Dans le cas de valeurs sup rieures un filtre appropri doit tre install contacter le fabricant du convertisseur pour la d finition et s lection de ce filtre ou contacter le fabricant du moteur pour con...

Page 17: ...uides chauds l alignement d finitif de la pompe et du moteur ne pourra tre r alis qu une fois la temp rature de la pompe stabilis e Voir chapitre 7 1 4 LIGNAGE POMPE MOTEUR Relever les temp ratures de...

Page 18: ...n matique 50 C en mm 61 2 74 8 41 8 50 8 19 8 24 2 Huile corresp SAE 20 et 20W SAE 10W Tailles de paliers et capacit s d huile Taille du palier Huile litre 45 0 8 55 1 5 65 2 0 75 2 3 9 2 1 1 FR QUENC...

Page 19: ...garniture m canique 43 30 sur sa chemise et placer la clavette 94 01 sur l arbre 21 10 Prendre toutes les pr cautions n cessaires lors du montage de la garniture sur la chemise afin de ne pas endommag...

Page 20: ...le bon fonctionnement des circuits auxiliaires Si besoin changer la garniture Hausse de temp rature du palier Niveau d huile insuffisant dans le palier Refaire le niveau d huile dans le palier Recher...

Page 21: ...fois d mont e la pompe peut encore contenir une part de fluide pomp S assurer que les substances dangereuses pour l homme sont limin es Respecter les consignes de s curit pr sentes dans les fiches s c...

Page 22: ...FRAN AIS 20 12 1 1 PLAN EN COUPE HYDRAULIQUE SIMPLE VOLUTE HYDRAULIQUE DOUBLE VOLUTE 12 1 2 NOMENCLATURE...

Page 23: ...ompe Num ro ou d signation de s la pi ce s souhait es Le num ro de s rie et la d signation de la pompe sont grav s sur la plaque signal tique de la pompe 12 3 PIECES DE RECHANGE DE PREMIERE URGENCE Si...

Page 24: ...FRAN AIS 22 13 DECLARATION CE...

Page 25: ......

Page 26: ...NOEH INSTALLATION AND OPERATING INSTRUCTIONS ENGLISH N M S n 4095567 Ed 3 10 13...

Page 27: ...2...

Page 28: ...ructions for ATEX 6 2 9 2 Fluid Temperature 6 2 9 3 build up of explosive mixture 7 2 9 4 Preventing leakage 7 2 9 5 Complete unit 7 2 9 6 Pump unit delivered without motor without sensors 7 2 9 7 Cou...

Page 29: ...hecks 14 8 5 Shutdown 14 9 Maintenance 14 9 1 General information 14 9 2 Maintenance and periodic inspections schedule 15 9 2 1 Lubrication 15 9 2 1 1 Oil change intervals 15 9 3 Dismantling and re as...

Page 30: ...STRUCTIONS 2 4 1 SAFETY INSTRUCTIONS FOR THE OPERATOR OPERATION ON THE PUMP SET Make sure that electric power is switched off before maintenance operations starts Electrical protection should not be r...

Page 31: ...structions to Avoid excessive surface temperature Avoid build up of explosive mixture Avoid sparks creation Prevent leakages Ensure proper maintenance to avoid hazard The following instructions for th...

Page 32: ...readed hole or the earthing plate located on the base plate should be used to make proper earthing 3 TRANSPORT AND STORAGE 3 1 SAFETY MEASURES Never rest below a suspended load Keep a safe distance wh...

Page 33: ...nd O Ring made of EPDM for pumps assembled with bearing bracket size 75 Shaft seal single mechanical seal type H7N Sic Carbon EPDM with flushing and quench according to API plan 11 61 or single mechan...

Page 34: ...pump shaft turns freely after the test and before final pump start To check direction of rotation start motor briefly and check direction of rotation just before rotation stops If direction of rotati...

Page 35: ...er department to get it ATEX pumps may be delivered with specific instrumentation Refer to pump technical datasheet or to acknowledgment of order to know exhaustive scope of supply 6 DESCRIPTION AND W...

Page 36: ...e baseframe and reduces vibrations transmission to civil work Foundation work surface preparation and leveling of baseframe will be performed in the state of the art and should be done before grouting...

Page 37: ...e pump Discharge pipe Nominal diameter of discharge pipe should be chosen to ensure a max flow speed of 3m s Filter If required a filter can be installed before the pump intake To ensure proper workin...

Page 38: ...U 3 7 3 4 Y STARTER Grounding of the complete pumpset will be performed with special care Earthing will avoid any electrostatic accumulation in components of the pumpset Each part of the pumpset shoul...

Page 39: ...e current consumption on each phase of the motor Check calibration of motor protections Check temperature of ball bearings on bearing housing surface Check flexible coupling alignment after several pu...

Page 40: ...type SAE 20 et 20W SAE 10W Bearing bracket size oil quantity Bearing bracket size Oil liters 45 0 8 55 1 5 65 2 0 75 2 3 9 2 1 1 Oil change intervals The bearing bracket is delivered without the firs...

Page 41: ...and install mechanical seal rotating part 43 30 onto shaft sleeve Press the key 94 01 in the shaft 21 10 Make sure that seals and friction faces are not damaged during assembly scrubs on the sleeve di...

Page 42: ...sing Check that auxiliary equipments work properly Proceed with replacement of the mechanical seal if required Temperature of bearing bracket increases Oil level is too low in bearing bracket Add oil...

Page 43: ...at may be used in auxiliary sealing systems Even when dismantled from the process line the pump may contain a part of pumped fluid Make sure that dangerous liquids have been eliminated Security requir...

Page 44: ...ENGLISH 19 12 1 1 SECTIONAL DRAWING SINGLE VOLUTE CASING DOUBLE VOLUTE CASING...

Page 45: ...son Hotline In case of inquiry please indicate Serial number Complete pump description Item or description of the requested spare part s The serial number of the pump is engraved on the pump nameplate...

Page 46: ...ENGLISH 21 13 EC DECLARATION OF CONFORMITY...

Page 47: ......

Page 48: ...Service consommateur 0 820 0000 44 0 12 TTC MIN service conso salmson fr www salmson com SI GE SOCIAL Espace Lumi re B timent 6 53 boulevard de la R publique 78403 Chatou Cedex FRANCE...

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