SAJ PDS33 Series User Manual Download Page 4

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PDS33 Series

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2.5.1 Outline &installation dimensions diagram........................................... - 16 -

Chapter 3 Mechanical and Electrical Installation.........................................- 19 -

3.1 Mechanical Installation..............................................................................- 19 -

3.1.1Overheat protection..................................................................................- 19 -

3.1.2 Location Selection....................................................................................- 19 -

3.2 Electrical Installation................................................................................. - 21 -

3.2.1 Terminals.................................................................................................. - 21 -

3.2.2 Power in DC Wiring................................................................................ - 22 -

3.2.3 Junction box connection..........................................................................- 22 -

3.2.4 Ground Wiring.........................................................................................- 23 -

3.2.5 Motor Wiring........................................................................................... - 23 -

3.2.6 Low water level probe wiring (optional)............................................... - 23 -

3.2.7 Water tank level float wiring (optional).................................................- 24 -

3.2.8 Electrical conduit.....................................................................................- 25 -

3.2.9 System Wiring Diagram..........................................................................- 25 -

Chapter 4 Start-up and Operation..................................................................- 26 -

4.1 Keypad Description.................................................................................... - 26 -

4.2 Keypad Operation Process........................................................................ - 27 -

4.2.1 Parameter Setting.................................................................................... - 27 -

4.2.2 Fault Reset................................................................................................- 28 -

Summary of Contents for PDS33 Series

Page 1: ...PDS33 Solar Pump Controller User Manual Version code 6 0004 0358 00 PDS33 E V03 1907...

Page 2: ...manual provides you with relevant operation instructions and detailed description of parameters Please read this manual carefully before installation running maintenance or inspection Please make sure...

Page 3: ...Works 7 1 1 Features 9 Chapter 2 General Information 11 2 1 Inspection 11 2 2 Descriptions and Features 11 2 3 Protection Features 12 2 4 PDS33 Solar Pump Controller Model Description 13 2 4 1 Model...

Page 4: ...ion 21 3 2 1 Terminals 21 3 2 2 Power in DC Wiring 22 3 2 3 Junction box connection 22 3 2 4 Ground Wiring 23 3 2 5 Motor Wiring 23 3 2 6 Low water level probe wiring optional 23 3 2 7 Water tank leve...

Page 5: ...odes 40 5 2 Common Faults and Remedies 44 Chapter 6 Protocol 46 6 1 Address of control orders 46 6 2 Address of parameter status 46 6 3Description of controller s status and faults 48 Chapter 7 Regula...

Page 6: ...s mounted in a protective cabinet the cabinet needs to set vents to ensure ambient temperature is below 40 Otherwise it may be damaged because of high temperature When installing the controller you sh...

Page 7: ...when the water level is below the level of water shortage the water pump will stop If there is no water level probe it will need to be short connection of controller s related terminals If a water le...

Page 8: ...orage devices it is recommended to take water to a reservoir for later use and water sources are those natural or special such as river lake well or waterway etc A float switch can be installed in the...

Page 9: ...y the solar array Variable speed operation means there is no in rush or surge of energy during the pump motor start up helping to eliminate wear on the motor and pumping system Pump Check Valve Requir...

Page 10: ...PDS33 solar pump controller will be operating Whenever the PDS33 solar pump controller detects a need for water the controller always ramps up the motor speed while gradually increasing motor voltage...

Page 11: ...check for sufficient DC primary source power every 30 minutes If the primary DC power is available shut down the controller switch back to primary power and attempt to run on DC power supply NOTICE A...

Page 12: ...ay ease of installation The PDS33 solar pump controller is designed with the high standard of reliability expected of products The controller attempts to drive the pump and motor to deliver water even...

Page 13: ...wer output from the solar array An easy to use interface is provided to enhance configurability and enable remote system monitoring A LED display provides a detailed indication of system status A smal...

Page 14: ...inal R T Note 2 Supporting Alternating Current input with voltage rating of AC 380V three phase connected to terminal R S and T 2 4 2 PDS33 Solar Controller General Parameters General Parameters Prote...

Page 15: ...A 4 4 5 9 8 9 Output Data Output Voltage Rated AC 220V 15 Three Phase AC 380 15 Max Amps RMS A 9 6 5 1 9 13 Output Power Rated kW 2 2 2 2 4 5 5 Output Frequency 0 50Hz 60Hz Controller Model PDS33 4T7R...

Page 16: ...ted kW 22 30 37 45 Output Frequency 0 50Hz 60Hz Controller Model PDS33 4T055 PDS33 4T075 PDS33 4T093 PDS33 4T110 Input Data Max Input Voltage Voc DC 800V Recommended Voltage at MPP DC 500 750V Recomme...

Page 17: ...installation dimensions diagram Figure 2 2 2kW 7 5kW Outline Dimension Type Outline Dimension Installation Dimension Hole Size H W D H1 W1 d PDS33 2S2R2 187 88 138 177 73 5 PDS33 4T2R2 PDS33 4T004 20...

Page 18: ...7kW Outline Dimension Type Outline Dimension Installation Dimension Hole Size H W D H1 W1 d PDS33 4T011 360 182 197 331 156 7 PDS33 4T015 PDS33 4T18R5 385 219 197 356 156 7 PDS33 4T022 PDS33 4T030 442...

Page 19: ...Figure 4 45kW 110kW Outline Dimension Type Outline Dimension Installation Dimension Hole Size H W D H1 W1 d PDS33 4T045 557 300 282 524 245 10 PDS33 4T055 PDS33 4T075 597 338 322 560 270 10 PDS33 4T0...

Page 20: ...eratures will result in reduced performance due to temperature foldback protection of the PDS33 solar pump controller For optimum performance maximize the shading of the control box It is recommended...

Page 21: ...animals plants etc The control box should have a bottom gland plate for installing wire cord or conduit To decide the size of control box Please refer to the following Figure 5 Figure 6 Ventilation A...

Page 22: ...lers Figure 7 Main terminals The sequence may be different from actual product Figure 8 Control terminals The sequence may be different from actual product GROUND PowerIn AC INPUT The DC and AC can t...

Page 23: ...jury or device burning Make sure that the external DC disconnect switch is off To ensure that the polarity of the solar array cable must be properly connected to the controller s pole otherwise possib...

Page 24: ...installation Note To reverse direction of motor rotation reverse any two wires US Black BLK Red RED Yellow YEL Ground GND International Gray GRY Black BLK Brown BRN Ground GND 3 2 6 Low water level pr...

Page 25: ...s far away Figure 9 Floating Ball Diagram Floating ball switch request 1 The minimum requirements for 1 mm line diameter the distance up to 50m 2 I f the application is in a long distance transmission...

Page 26: ...d AC can t input at the same time AC INPUT To reverse direction reverse any two wires Pump Low water sensor probe Remote Float Switch PV Array Earth Ground Pump Motor Submersible Cable Splice DC Switc...

Page 27: ...s indicator light RUN On Running Off Stopped FWD REV On FWD Off REV Flickering Switching between FWD REV TUNE TC Flickering Fault status LOCAL REMOTE On Terminal control Flickering Communication contr...

Page 28: ...Keypad Operation Process 4 2 1 Parameter Setting Three levels of menu are as following Function code group first class Function code second class Setting parameter of function code third class In orde...

Page 29: ...test the insulation of motor cable etc Use a multimeter to test the PV output voltage at the DC switch Power on the controller by switch the DC switch If necessary modify and set the parameters of mot...

Page 30: ...stem work for an hour check the water supply capacity Commissioning finish When the light is insufficient the solar power module output power will be reduced and the pump operation speed will be very...

Page 31: ...Communication LED Flickering 1 0 F001 F0 03 Main frequency source 1 F0 08 Knob and UP DOWN available 2 AI1 3 AI2 8 MPPT 9 Communication 1 8 F003 F0 08 Keypad set frequency 0 00Hz Max F0 10 0 01Hz 50 0...

Page 32: ...type F201 F2 02 Motor rate voltage 1V 440V 1V Due to type F202 F2 03 Motor rate current 0 01A 655 35A 55KW 0 1A 6553 5A 55KW 0 01A 0 1A Due to type F203 F2 04 Motor rate frequency 0 01Hz Max frequenc...

Page 33: ...g 2 Error output 1 2 F602 F6 03 Output of relay 2 1 1 F603 F6 12 Output of AO1 0 Running frequency 1 Set frequency 2 Output current 3 Output torque 4 Output power 5 Output voltage 1 0 F60C F6 13 Outpu...

Page 34: ...nt stall protection 0 100 1 20 FA05 FA 06 Value of over current stall protection 100 200 1 150 FA06 FA 07 Short to ground protection 0 Invalid 1 valid 1 1 FA07 FA 08 Auto reset times 0 5 1 0 FA08 FA 1...

Page 35: ...pump controller FD 00 Solar pump controller function 0 Disabled 1 Enabled 1 1 FD00 FD 01 Source of MPPT set 0 Keypad 1 MPPT Tracing 1 1 FD01 FD 02 MPPT voltage keypad setting FD 14 FD 15 0 1V 530 0V...

Page 36: ...0V FD 15 220V type 275 0V 380V type 480 0V 0 1V 480 0V FD0E FD 15 MPPT high limit voltage FD 14 800 0V 220V type 330 0V 380V type 580 0V 0 1V 580 0V FD0F FD 16 MPPT low limit of output frequency 0 0 F...

Page 37: ...rd E0 00 Type of current fault record 0 No error 1 Reserved 2 Over current during acceleration Err02 3 Over current during deceleration Err03 4 Over current at constant speed Err04 5 Over voltage duri...

Page 38: ...22 23 Motor short to ground Err23 24 Water shortage Err24 26 Running time reached Err26 29 Powering time reached Err29 30 Loss of load Err30 31 PID feedback loss when running Err31 40 Overtime fault o...

Page 39: ...nameplate parameters FE 00 user password the user can set a 5 digits password after the password is set up and confirmed the password will be valid for a minute FD 07 Automatic start when power on the...

Page 40: ...to 650 0V FD 16 Low limit of MPPT running frequency this parameter defaults to 20 low frequency FD16 F0 10 10 00Hz when the light becomes weak and the controller output frequency is lower than FD 16 F...

Page 41: ...o indicate a fault code on the display the associated time out delay will vary depending on the nature of the fault The number following the Err symbol corresponds to the error code for the offending...

Page 42: ...input voltage to normal range Err08 Overload of buffer resistor Abnormal input voltage Adjust input voltage to normal range Err09 Under voltage of DC bus Too low input voltage Check input power suppl...

Page 43: ...e the ambient temperature if possible Loose cables or terminals Inspect and tighten the wire and terminals Abnormal power circuit Ask for support Abnormal control PCB board Err15 External fault Extern...

Page 44: ...current ratio is too high while FD 10 Water shortage detection time is non zero and the current sensing is enabled Reduce setting value of FD 12 Err26 Running time reached Accumulated running time rea...

Page 45: ...tor or check mechanical fault Incorrect wiring of motor Confirm whether wiring is correct 3 DI terminal failure Incorrect setting of parameters Check and reset F5 group parameters External fault Recon...

Page 46: ...tch trip Installed leakage switch or air switch overload Replace the air switch without leakage or replace the air switch with a larger capacity Abnormal input power Check input power and eliminate sh...

Page 47: ...ommand content Attributes of read or write Communication set value 1000H 10000 10000 Signed number 10000 for 100 00 10000 for100 00 R W Control order 2000H 0001 FWD run W 0002 REV run 0003 FWD JOG 000...

Page 48: ...tatus 1013H 0001 FWD running 0002 REV running 0003 Stand by 0004 Fault 0005 Under voltage 0006 Exchanging between R Water level 1014H 0 Normal 1 Low level of well 2 High level of reservoir R Light sta...

Page 49: ...000H 0000 No error 0001 Reserved 0002 Over current during acceleration 0003 Over current during deceleration 0004 Over current at constant speed 0005 Over voltage during acceleration 0006 Over voltage...

Page 50: ...7 Motor short to ground 0018 Water shortage 001A Running time reached 001D Powering time reached 001E Reserved 001F PID feedback loss 0028 Overtime fault of fast current limit 0029 Reserved Communicat...

Page 51: ...is a mechanical device may be used for a period of time due to the sand in the water and other impurities cause a certain wear the performance of the pump needs to be regularly detected If the flow o...

Page 52: ...arning at any time only one power supply can be entered otherwise it may cause the controller to damage Take three phase AC 380V backup AC power supply for example the wiring is shown in the following...

Page 53: ...S33 Series 52 If the pump motor rated voltage is three phase AC 220 240V then the single phase AC 220V standby power supply L N power line need to be connected to the main terminal R T of the controll...

Page 54: ...e of Purchase Distributor Contact details System Controller Serial Number Motor Serial Number or Power Pump Type Submersible Surface Solar Power Solar Module Manufacturers Type Peak Voltage Vmp Open C...

Page 55: ...ft Static Water Level m ft Dynamic Water Level m ft Vertical Pipe in Well pump Suction Pipe Diameter mm inch Diameter mm inch Type Type Length m ft Length m ft Additional Pipe to water tower Vertical...

Page 56: ...PDS33Series 55...

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